Craftsman 919.67937 Bedienungsanleitung

MANUAL

IVtodel No,

919,679370

Read the Safety Guidelines

and All Instructions Carefully

Before Operating • SAFETY GUUDELUNES

ASSEMBLY

OPERATUON

MAUNTENANOE

oTROUBLESNOOTUNG

REPAUR PARTS

SoBd by Sears Canada, inc°, Toroato, Oat, MSB288

MGP°679370A 8/f2/99

TABLE OF CONTENTS

Warranty .................................................... 2

Safety Guidelines ................................... 3-8

Assembly ................................................... 8

Operation ............................................. 9-13

Maintenance ...................................... 13-15

Service Adjustments .............................. 15

Storage ................................................... 15

Troubleshooting ..................................... 16

Parts .................................................. 17-31

EPA Codes ........................................ 32-33

How To Order Parts ................. Back Cover

Frangais

DATE PURCHASED:

MODEL NO:

SERIAL NO:

STORE WHERE PURCHASED:

ADDRESS

CiTY

TELEPHONE:

Record the above information about your unit

so that you will be able to provide it in case

of boss or theft.

HORSE POWER

GASOLINE CAPACITY

OiL CAPACITY

7.5 HP

4 GALLON

30 OZ. 1

MAmNTENANCE AGREEMENT

The Craftsman Warranty, plus a Maintenance Agreement,

provide maximum value for your Sears products. Contact

your nearest Sears store for details.

CUSTOMER RESPONSIBILITIES

Read and observe the safety rules.

Follow a regular schedule in maintaining, caring for and us_

ing your generator.

Follow the instructions under "Customer Responsibilities"

and "Storage" sections of this owner's manual.

FULL ONE YEAR WARRANTY ON CRAFTSMAN GENERATORS

For one year from the date of purchase, when this Craftsman generator is maintained and operated according to the

instructions in this owner's manual, Sears will repair, free of charge, any defect in material and workmanship.

mfyour Craftsman Generator is used for commercial or rental purposes, this warranty applies for only 90 days from the

original date of purchase.

FULL ONE YEAR WARRANTY ON CRAFTSMAN ENGINE

For one year from the date of purchase, when this Craftsman engine is maintained and operated according to the

instructions in this owner's manual, Sears will repair, free of charge, any defect in material and workmanship.

mfyour Craftsman engine is used for commercial or rental purposes, this warranty applies only for 90 days from the date

of purchase. This warranty does not cover: Expendable items such as spark plugs and air filters, which become worn

during normal use.

Repairs necessary because of operator abuse or negligence, including damage resulting from no oil being supplied to

the engine or failure to maintain the equipment according to the instructions contained in this owner's manual, are not

covered under warranty.

WARRANTY SERVmCEmSAVAILABLE BY RETURMNG THE GENERATOR TO THE NEAREST SEARS SERVICE CENTER.

This warranty gives you specific legal rights and you may also have other rights, which vary from PROWNCE TO

PROWNCE.

Sold by Sears Oanada_ |ne,_ Toronto_ Ont,

2 -- ENG

SAFETY GUiDELiNES - DEFiNiTiONS

This manual contains information that

is important for you to know and

understand. This information relates

to protecting YOUR SAFETY and

PREVENTING EQUIPMENT PROB-

LEMS. "Tohelp you recognize this

information, we use the symbols to

the right. Please read the manual and

pay attention to these sections.

I_, DANGER ]

URGENTSAFETYiNFORMATiON=AHAZ=

ARD THATWiLL CAUSESERIOUSiNJURY

ORLOSSOF LIFE.

l _,WARN|NG ]

iMPORTANTSAFETY iNFORI_ATiON =A

HAZARD THAT MIGHT CAUSESERIOUS

iNJURYOR LOSSOF LIFE=

j,_CAUTION ]

informationfor preventingdamage 1;o

equipmen1:.

l NOTE ]

Informal:ion_a1:you s_ould pay

special atten1:ion1:o.

iMPORTANT SAFETY iNSTRUCTiONS

*SAVE THr=Sr= iNSTRUCTiONS *

When using this product basic precautions should always be followed

including the following:

F_RSKOF ELECTF_OCUTRON AND FRF_E

HAZARD

Attempting to connect generator directly

to the electrical system of any building

structure.

Inadequate electrical grounding of gen-

erator.

WHAT COULD HAPPEN

Back feeding electricity through a

building's electrical system to the

outside utility feed lines could en=

danger repair persons attempting to

restore service.

Attempting to connect to the incoming

utility service could result in electrocu-

tion.

Restoration of electrical service while

the generator is connected to the in-

coming utility could result in a fire or

serious damage if a isolator switch is

not installed.

The failure of one of the generator's

electrical devices, a broken wire, wet

surfaces, etc. could result in the entire

unit becoming electrically charged.

Contact with electrically charged

surfaces could result in electrocution.

HOW TO PREVENT UT

Never back feed electricity through a

structure's electrical system.

To connect to a structure's electrical

system in a safe manner and always

have a Double-Throw Transfer Switch

installed by a qualified electrician, in

compliance with local ordinances.

(When installing a Double-Throw

Transfer Switch, a minimum of 10

gauge wiring must be used.}

Make sure that the unit is connected

to an appropriate electrical ground,

_naccordance with the requirement

of the National Electric Code. See

page 8 for grounding instructions.

3 -- ENG

READ AND UNDERSTAND ALL WARNINGS BEFORE

ATTEMPTING TO OPEP_TE CENEP_TOR.

RBSK OF ELECTROCUTBON AND FBRE={cont'd}

HAZARD

Operation of generator in rain, wet, icy,

or flooded conditions.

Use of worn damaged, undersized or un-

grounded extension cords.

Placing generator on or against highly

conductive surface, such as a steel

walkway or metal roof.

Improper connection of items to gen-

erator.

Operation of unit when damaged, orwith

guards or panels removed.

WHAT COULD HAPPEN

Water is an excellent conductor of

electricity! Water which comes in

contact with electricity charged

components can transmit electricity to

the frame and other surfaces, resulting

in electrical shock to anyone contact-

ing them.

Contact with worn or damaged exten-

sion cords could result in electrocution.

Use of undersize extension cords could

result in overheating of the wires or at-

tached items, resulting in fire.

Use of ungrounded cordsets could pre-

vent operation of circuit breakers and

result in electrical shock.

Accidental leakage of electrical current

could charge conductive surfaces in

contact with the generator.

Exceeding the load capacity of the gen-

erator by attaching too many items, or

items with very high load ratings to it

could result in overheating of some

items or their attachment wiring result-

ing in fire or electrical shock.

Attempting to use the unit when it has

been damaged, or when it is not func-

tioning normally could result in fire or

electrocution.

Removal of guarding could expose elec=

trically charged components and result

in electrocution.

HOW TO PRI:VENT iT

Operate generator in a clean, dry,

well ventilated area. Make sure

hands are dry before touching unit.

Inspect extension cords before use

and replace with new if required.

Use proper size (wire gauge) cordset

for application.

Always use electrically grounded

cordset.

Place generator on low conductivity

surface such as a concrete slab.

Read the load rating chart and in-

structions on page 9, 10 and 11.

Make sure that the summation of

electrical loads for all attachments

does not exceed the load rating of

the generator.

Do not operate generator with me-

chanical or electrical problem. Have

unit repaired by an Authorized Ser-

vice Center.

Do not operate generator with pro-

tective guarding removed.

4 i ENG

READ AN{) UNDERSTAND ALL VARNmNGS BEFORE

ATTEMPTBNG TO OPERATE GENERATOR°

RiSK OF FiRE

HAZARD

Attempting to fill the fuel tank while the

engine is running.

Sparks, fire, hot objects

Improper storage of fuel

Inadequate ventilation for generator

Tampering with factory set engine speed

settings.

Overfilling the fuel tank - fuel spillage.

WHAT COULD HAPPEN

Gasoline and gasoline vapors can

become ignited by coming in contact

with hot components such as the

muffler, engine exhaust gases, or from

an electrical spark.

Cigarettes, sparks, fires, or other hot

objects can cause gasoline or gasoline

vapors to ignite.

Improperly stored fuel could lead to ac-

cidental ignition. Fuel improperly secured

could get into the hands of children or

other unqualified persons.

Materials placed against or near the gen-

erator or operating the generator in ar-

eas where the temperature exceeds 104°

R ambient can interfere with its proper

ventilation features causing overheating

and possible ignition of the materials.

Engine speed has been factory set to

provide safe operation. Tampering with

the engine speed adjustment could re-

suet in overheating of attachments and

could cause a fire.

Spilled fuel and its vapors can become

ignited from hot surfaces or sparks.

HOW TO PREVENTUT

Turn engine off and allow it to cool

before adding fuel to the tank. Equip

area of operation with a fire extin-

guisher certified to handle gasoline

or fuel fires.

Add fuel to tank in well ventilated

area. Make sure there are no sources

of ignition near the generator.

Store fuel in a container designed to

hold gasoline. Store container in se-

cure location to prevent use by oth-

ers.

g_ln a_

well ventilated area a minimum offour

feet from any objects or wall. DO

NOT OPERATE UNtT INDOORS OR

IN ANY CONFINED AREA.

Never attempt to "speedup" the en-

gine to obtain more performance.

Both the output voltage and fre-

quency will be thrown out of stan-

dard by this practice, endangering

attachments and the user.

Use care in filling the tank to avoid

spilling fuel. Make sure fuel cap is

secured tightly and check engine

for fuel leaks before starting

engine. Move generator away from

refueling area or any spillage before

starting engine. Allow for fuel

expansion. Keep maximum fuel

level %inch below the tip of the

fuel tank. Never refuel with the

engine running.

5--ENG

READ AN{) UNDERSTAND ALL VARNmNG$ BEFORE

ATTEMPTBNG TO OPERATE GENERATOR.

Risk of injury and

Trans_ Generator

HAZARD

Fire, hhalafion, Damage to Vehicle

Surfaces

Property Damage When

WHAT COULD HAPPEN HOW TD PREVENT iT

Fuel or oil can leak or spill and could

result in fire or breathing hazard, seri-

ous injury or death can resulL Fuel or oil

leaks will damage carpet, paint or other

surfaces in vehicles or traibrs.

If generator is equipped with a fuel

shut-off valve, turn the valve to the

off position before transporting to

avoid fuel leaks, If generator is not

equipped with a fuel shut-off valve,

drain the fuel from tank before trans-

porting. Only transport fuel in an CSA

approved container, Always place

generator on a protective mat when

transporting to protect against dam-

age to vehicle from leaks, Remove

generator from vehicle immediately

upon arrival at your destination

RiSK OF BREATHING -INHALATION HAZARD

HATARD

Gasoline engines produce toxic carbon

monoxide exhaust fumes.

WHAT COULD HAPPI:N

Breathing exhaust fumes will cause se-

rious injury or death.

HOW TO PRr:VENT IT

Operate generator in clean, dry, well

ventilated area. Avoid enclosed ar-

eas like garages, basements, stor-

age sheds, etc, which lack a steady

exchange of air. Never operate unit

in a location occupied by humans or

animals. Keep children, pets and oth-

ers away from area of operating unit.

6-- ENG

READ AN{) UNDERSTAND ALL WARNmNGS BEFORE

ATTEMPTBNG TO OPERATE GENERATOR°

RiSK OF UNSAFE OPERATION

HAZARD

Operation of generator in careless

manner.

Operation of voltage sensitive appli=

ances without a voltage surge protec-

tor.

WHAT COULD HAPPEN

All sources of energy include the poten-

tial for injury. Unsafe operation or main-

tenance of your generator could lead to

serious injury or death to you or others.

Any gasoline operated household gen-

erator will incur voltage variations caus-

ing damage to voltage sensitive appli-

ances or result in fire.

HOW TO PREVENTUT

o Review and understand all of the

operating instructions and warn-

ings in this manual.

o Become familiarwith the operation

and controls of the generator.

Know how to shut it off quickly.

o Equip area of operation with a fire

extinguisher certified to handle

gasoline or fuel fires.

o Keep children or others away from

the generator at all times.

Always use U.L listed voltage pro-

tector to connect voltage sensitive

appliances (TV, computer, stereo,

etc.). Failure to use a U.L listed volt=

age surge protector will void the war-

ranty on your generator.

Notice: A multiple outlet strip is not

a surge protector make sure you use

a U.L. listed voltage surge protector.

RiSK OF HOT SURFACm=S

HAZARD

Contact with hot engine and generator

components.

WHAT COULD HAPPEN HOW TO PREVENT UT

Contact with hot surfaces, such as em

gines exhaust components, could result

in serious burns.

During operation, touch only the con-

trol surfaces of the generator. Keep

children away from the generator at

all times. They may not be able to

recognize the hazards of this prod-

uct.

RiSK OF MOVING PARTS

HAZARD

Contact with moving parts can result in

serious injury.

WHAT COULD HAPPEN

The generator contains parts which ro-

tate at high speed during operation.

These parts are covered by guarding to

prevent injury.

HOW TO PREVENTiT

Never operate generator with guard-

ing or cover plates removed. Avoid

wearing loose fitting clothing or jew-

elry which could be caught by mov-

ing parts.

READ AND UNDERSTAND ALL WARNINGS BEFORE

ATTEMPTBNG TO OPERATE GENERATOR°

HAZARD

Lifting a very heavy object.

RiSK FROM LiFTiNG

WHAT COULD HAPPEN

Serious injury can result from attempt-

ing to lift too heavy an object.

HOW TO PREVENT iT

The generator istoo heavy to be lifted

by one person. Obtain assistance

from others before you try to move

it.

Read Owner's Manual Do not operate equipment unflHyou have read Owner's ManuaHfor

Safety, _ and Maintenance Instructions,

This product is not equipped with a spark arresting muffHer.If the product will be used around flammable materials, or on

land covered with materials such as agricultural crops, forest, brush, grass, or other similar items, then an approved spark

attester must be installed and is legally required in the state of California. it is a violation of California statutes section

130050 and/or sections 4442 and 4443 of the California Public Resources Code, unless the engine is equipped with a spark

arrestor, as defined in section 4442, and maintained in effective working order. Spark arrestors are also required on some

U.S. Forest Service land and may also be legally required under other statutes and ordinances.

Engine exhaust contains chemicals known, in certain quantities, to cause cancer, birth defects or other reproductive harm.

CARTON CONTENTS

Main Unit

Owner's Manual

Battery Charge Cables

Main Generator Unit

OwnerBs ManuaJ Battery Charge Cables

CAUTION: Read owner's manual. Do not attemptto

operate equipment until you have read Owner's

Manual for Safety, Operation, and Maintenance In-

structions.

REMOVE GENERATOR FROM CARTON

Open carton from top.

Cut carton along dotted lines.

Remove all carton inserts.

Remove generator through opening in carton.

GROUNDBNG THE GENERATOR

This generator should be grounded to help prevent

accidental electrical shock. Shown below is a picture of

the grounding lug supplied on your generator. First, drive

a 3/4" or 1" diameter copper pipe or rod into the ground

close to the generator set. The pipe must penetrate moist

earth. Using #10 gauge wire, connect one end of the wire

into the grounding lug. Next, connect the other end of the

wire to the copper pipe or rod using an approved ground

clamp.

iMPORTANT: Before any attempt to start your generator

be sure to check engine oil (See OPERATION under

Engine Oil on page 11) Grounding Lug

8 -- ENG

KNOW YOUR GENERATOR

Read this Owner's IVianual and Safety Rules be_

fore operation of your Generator, Compare this

illustration with your generator to familiarize yourself

with the location of various controls and adjustments.

Save the manual for future references.

FUEL TANK= Capacity of 4 US gallons.

CHOKE SWITCH= Lever used to start cold engine.

ENGINE RUN/STOP SWITCH= Sets engine in starting

mode for recoil starter - Stops running engine.

ENGINE OiL FILL- Place where engine oil is poured.

CiRCUiT BREAKER= Each receptacle has a circuit

breaker to protect the generator from overloading.

120 VOLT DUPLEX RECEPTACLES- Used to supply 1800

watts of electrical power per receptacle for operations.

Protected by 15 amp circuit breaker.

120/240 VOLT TWISTLOCK RECEPTACLE- Used to

supply 1800 watts of electrical power for 120 volt operations

and for 240 volt operation 3750. Wiil only supply 1875 watts

each if both receptacles are being used. Protected by 15

amp circuit breaker.

120 VOLT TWISTLOCK RECEPTACLE- Used to supply

1800 watts of power per receptacle protected by a 15 amp

circuit breaker_

AIF(CLFJ_HER-(nciudes filter element and foam pre-cieaner

that limits the amount of dirt that enters the engine.

FULL POWER SWITCH - Switch used to convert every

receptacle on the panel, when placed in the 120 position,

to a 120 volt receptacle. This wiil allow you to receive the

fuil capacity of the generator by using ail 120 volt recep-

tacles. When in the 120/240 position, you wiil only be able

to use half of the 3750 watts when using the 120 volt recep-

tacles. But in this position, the fuil 3750 watts can be re-

ceived in the 240 twistiock receptacle.

IDLE COHTROL SWITCH- When on, allows the engine to

run at a lower speed when there is no load on the generator.

AiR CLEANI=R

(DLE CONTROL

SW(TCH

FULL

POWER

SWITCH t 20/240

TWJSTLOCK

RECEPTACLE

t20 TW|STLOCK

RECEPTACLE

9-- ENG

Your generator is equipped with dupbx 120 voit receptacb

a 120 twbfiock and a 120/240 voit twisfiock receptacb.

The unit is ariseequipped with a 15 amp circuit breaker for

the dupbx 120 voit receptacbs, a 15 amp circuit breaker

for the 120 voit twistiock receptacb and a 15 amp circuit

breaker for the 120/240 voit twisdock receptacb. If the cir-

cuit breaker trips, unpiug aHebctrbai Headsfrom the gen-

erator. Letthe circuit breaker cooi down. Push circuit breaker

button to reset.

@ @

120V 120/240V 12V1OA DO OFF ON

120V 15A

(Combined total

from both outlets)

120/30A 240V 20A

120V 20A /120V 20A

FULL POWER SWmTCH

Your Craftsman generator has a full power switch on the

controi panel This switch has two positions: 120 VOLT

ONLY, and 120/240 VOLT.

120 Position

When placed in the 120 position, (Shown below) every re-

ceptacb on the panel will be converted to a 120 volt recep-

tacb. 240-volt power is not available. This position allows

full capacity of the generator to be received by using all

120-volt receptacles. While in the 120 position, each re-

ceptacb has the ability to reach the maximum 4650 surge

wattage for inductive motors that require 4650 watts or be-

low to start.

120V 120/240V

1201240 Position

When in the 120/240 position, (Shown Below) only half of

the 3750 watts carl be received when using the 120-volt

receptacles and the 120/240-volt twistlock receptacle will

be converted to allow the full 3750 watts to be received

from this one receptacle. Also in this position, the 120-volt

receptacles will only reach a maximum of 4650 surge watts.

120V 120/240V

GENERATOR CAPACWY

Exceeding the rated capacity of your generator carl

result in serious damage to your generator and connected

electrical devices. You should observe the following to

prevent overloading the unit:

Starting and running wattage requirements must be

calculated to match your generator wattage capacity.

Resistive load appliances such as light bulbs, TV's

and microwaves, have the same starting and running

wattage. The wattage used for calculating the capacity

can usually be found on each of these appliances.

Some inductive appliances and tools wiii iist on the motor

name plate, the starting and running voltage and amperage

requirements. Use the following formula to convert voltage

and amperage to wattage:

_Volts X Amp =Watts}

Inductive load appliances and tools such as refrigerators,

air compressors and washers require approximately 2 to

4 times the listed running wattage for starting the equip-

ment. This initial load only lasts for a few seconds on

start-up but isvery important when figuring your total

wattage to be used.

NOTE: Always start your largest electric motor first, and

then plug in other items, one at a time.

The guide below is provided to assist you in determining

the appliances and tools that can be ran with the wattage

capacity of your generator.

10 -- ENG

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