Dixie Narco FLEXPAK 3000 Series Bedienungsanleitung

FLEXPAKTM 3000

TWO-BUTTON PROGRAMMING

SET-UP / CONFIGURATION / TROUBLESHOOTING / OPERATION / PARTS

MANUAL

First Production xxxx-6208DS

December 15, 1994

Revised November 11, 1998

TABLE OF CONTENTS

Introduction................................................................................................................................... Page 3

Models and Specifications.............................................................................................................. Page 4

Installation and Set-Up .......................................................................................................Pages 5 thru 9

Features............................................................................................................................. Pages 10 & 11

Hardware Configuration ...............................................................................................................Page 12

FlexPak3000 Audit Features.......................................................................................... Pages 13 & 14

Audit Data Available through External Electronic Counters...............................................Page 13

Audit Data Available through Service Menu......................................................................Page 14

Audit Data Available through Electronic Access................................................................Page 14

Controller Programming .................................................................................................Pages 15 thru 23

Programming Quick Reference .....................................................................................................Page 24

Troubleshooting:

Coin/Currency........................................................................................................ Pages 26 & 27

Sold-Out ..........................................................................................................................Page 28

Vending ................................................................................................................. Pages 29 & 30

Display................................................................................................................... Pages 31 & 32

Refrigeration.......................................................................................................Pages 33 thru 39

Parts Diagrams and Lists.................................................................................................Pages 40 thru 55

Sample Wiring Diagram................................................................................................................Page 56

FlexPak3000 Ardac Controllers Diagram..................................................................................Page 57

FlexPak3000 DeAmertek Controllers Diagram.........................................................................Page 58

Appendix A1 Standard Factory Module Setting - DMV 72 & 79W

Appendix A2 Standard Factory Module Setting - DMV 72N (not available at print)

Appendix A3 Sample Internal Module Layouts

Appendix A4 Package Module Row Flexibility Matrix

INTRODUCTION

Dixie-Narco’s FlexPak3000 Vender is the next "generation" of equipment that will revolutionize the industry

by providing a piece of equipment, in three models, that will serve your entire business. The FlexPak3000 will

provide full package flexibility with increased product capacity and exceptional space-to-sales. Each of the three

models utilize standardized parts, delivery platform, and a refrigeration system that is 100% CFC-free.

The FlexPak3000 also incorporates electronics to meet the growing need for accountability, multi-pricing,

programmability, and system diagnostics. Along with these functions, DEX/UCS - communications to a hand-

held computer is required for the bottling industry to provide the ability to measure each vending location for

product performance, vender performance, and accessing accounting data. The data obtained can be used to

maximize the efficiency of the truck routes for servicing venders. DEX communications provides the bottler

security for the integrity of the "cash in" versus the "product sold".

MODELS AND SPECIFICATIONS

DMV 72N

Dimensions: 72"H x 28"W x 32"D

Approximate Weight: Not available at print

Number of Modules per Vender (12 oz. Can): 16

Number of Modules per Vender (16 oz. Bottle): 6, four 12 oz. can modules may be added

Number of Modules per Vender (20 oz. Bottle): 6, four 12 oz. can modules may be added

DMV 72W

Dimensions: 72"H x 37"W x 32"D

Approximate Weight: 750 lbs. (Empty)

Number of Modules per Vender (12 oz. Can): 20

Number of Modules per Vender (16 oz. Bottle): 10

Number of Modules per Vender (20 oz. Bottle): 10

DMV 79W

Dimensions: 79 1/2"H x 37"W x 32"D

Approximate Weight: Not available at print

Number of Modules per Vender (12 oz. Can): 20

Number of Modules per Vender (16 oz. Bottle): 10

Number of Modules per Vender (20 oz. Bottle): 10

All weights, dimensions, and specifications listed are subject to change without notice.

INSTALLATION AND SET-UP

Please read this manual in its entirety. Repair and maintenance of this vending machine must only be performed

by authorized and competent technical personnel. If you have any questions, please call your local bottler,

distributor, or Dixie-Narco for assistance.

Receiving Inspection

Upon receipt, inspect the FlexPak3000 for shipping damage. If there is any damage, have the driver note the

damage on the Bill of Lading and notify Dixie-Narco. Although I.C.C. regulations require that the consignee

originate shipping damage claims, Dixie-Narco will gladly help if you must file a claim.

Unpacking The Vender

Remove the stretch wrap and top covers from the vender. If flavor cards were shipped with the vender, they will

be in an envelope affixed to the back of a vender in the shipment or in the cash box.

NOTE: DO NOT STORE THE VENDER OUTDOORS WITH STRETCH WRAP ON. THIS

COULD CAUSE THE STRETCH WRAP TO BOND TO THE VENDER’S SURFACE,

WHICH COULD DAMAGE THE FINISH.

Remove the shipping boards from the bottom of the vender. The shipping boards are attached by the leveling

legs. Remove the shipping boards by unscrewing the leveling legs. This will avoid unnecessary damage to the

leveling legs or the base. A 1-1/2" "socket-type" wrench should be used on the bottom of the leveling legs. Be

sure to replace the legs after removing the shipping boards.

To open the vender, locate the door lock keys which are secured inside the coin return cup. After unlocking the

door, rotate the "T"-handle counter-clockwise until the door can be opened. Once inside, check the coin box on

the door for any additional parts, pricing labels, or information concerning factory equipped accessories. Check

the "T"-handle for proper alignment and locking functions. Check the lamps for proper installation.

WARNING: INSURE THAT POWER IS DISCONNECTED FROM THE VENDER OR THAT THE

POWER INTERRUPT SWITCH (IF PROVIDED) IS NOT DEFEATED BEFORE

INSPECTING OR REPLACING THE LAMPS. FAILURE TO COMPLY WITH THESE

INSTRUCTIONS MAY SUBJECT THE USER TO THE RISK OF INJURY OR

ELECTRICAL SHOCK WHICH CAN BE SERIOUS OR FATAL.

Electric Power Needed

Refer to the FlexPak3000 serial number plate to determine the proper voltage and frequency the machine

requires (domestically this requirement is 115 volt, 60 hertz). The vender will operate at +/- 10% of the specified

voltage for domestic models - this is between 103 volts and 127 volts. Single phase, alternating current is

required. The vender must be plugged in its own properly rated circuit with its own circuit protection

(fuse/circuit breaker).

DO NOT USE AN EXTENSION CORD.

Ground The Vender

The FlexPak3000 is equipped with a three wire power supply cord and MUST be plugged into a properly

grounded outlet.

DO NOT REMOVE THE GROUND PIN OR IN ANY WAY BYPASS THE GROUNDING OF THE

FLEXPAK 3000. If the outlet will not accept the power cord plug, contact an electrician to install a proper

AC outlet.

WARNING: Failure to comply with these instructions may subject the user to the risk of

injury or electrical shock which can be serious or fatal.

Placing The Vender On Location

CAUTION: DO NOT TRANSPORT THE VENDER TO OR FROM THE LOCATION WHEN IT IS

LOADED WITH PRODUCT; DAMAGE TO THE VENDER MAY RESULT.

The vender must be located on a solid, flat, and level surface.

The vender must be positioned close enough to an electrical outlet that an extension cord is not required. If

securing the vender to the floor or wall is required, call the Dixie-Narco Factory Service Department for

suggestions.

Level The Vender

Level the vender. When the vender is level, the door can be opened to any position and it will not move by itself.

Open the door to several different positions before deciding that the vender is level. Make sure that all of the

leveling legs are in contact with the floor. If you cannot level the vender, select another location. Do not place

any objects under the machine.

DANGER: THE VENDER MUST BE PROPERLY LOCATED AND LEVELED TO MINIMIZE

THE RISK OF INJURY OR DEATH FROM TIPPING IN THE EVENT OF MISUSE OR

VANDALISM.

Space The Vender

Do not block the rear of the vender. Maintain a minimum of 10 cm (4 in) from the wall to insure adequate air

flow to the condenser and compressor. At the front of the vender, make sure that nothing obstructs the air

intake at the bottom of the main door. At the rear of the vender, make sure that nothing obstructs the air exhaust

at the bottom of the cabinet.

Installing Flavor Cards

The flavor cards are inserted in the selection buttons. On non-TBV machines, swing the coin changer mounting

plate away from the outer door exposing the back of the select buttons. The flavor cards are inserted in the back

of the selection buttons from either side or remove the flavor card carrier. Ensure the flavor cards are placed in

the select button flavor card carrier position that corresponds to the module in which the product is loaded.

Install the flavor card carrier back in position. In TBV machines, carefully remove the select button lens from the

select button. Insert the flavor card in the lens. Snap the lens back in position in the select button. Ensure the

flavor cards are placed in the select buttons that correspond to the module in which the product is loaded.

Temperature Control Adjustments

Adjustment #1 - Temperature Adjustment

Turn the adjustment clockwise for colder product and counter-clockwise for warmer product. This will

change the cut-out temperature only, the cut-in temperature remains constant.

Adjustment #2 - Altitude Adjustment

Warning: Disconnect power to the vending machine before proceeding with this

adjustment.

The control is factory set for an altitude of 152 M (500 ft.). For higher altitudes, adjust the inside range

screws to prevent freeze-up of the product. Adjust the inside range screws as follows.

ALTITUDE CUTLER-HAMMER 9531N272

Meters (Feet) Turn both screws counter-clockwise

610 (2,000) 1/8 Turn

1219 (4,000) 1/4 Turn

1829 (6,000) 1/2 Turn

2438 (8,000) 5/8 Turn

Loading Instructions

Product Vending

Dixie-Narco venders are shipped ready to vend 12 oz. cans unless another package was specified at the

time the vender was ordered. If packages other than 12 oz. cans are to be vended, contact the Dixie-

Narco Factory Service Department for the proper instructions.

The closure strip and the discharge member are set for the maximum security when vending cans. To

vend bottles, refer to the illustration below.

Cleaning The Vender

DO NOT USE A WATER JET OR NOZZLE TO CLEAN THE VENDER

Sign Face

The polycarbonate sign face requires proper cleaning to prolong the service life of this item. It is

recommended that you periodically clean the sign as follows:

1. Rinse the sign with a soft cloth or sponge soaked in warm water.

2. If necessary, use a mild soap to loosen any dirt or grime. To prevent damage, DO NOT

SCRUB or use a brush or squeegee, as some signs have a clear ultraviolet resistant

coating to prevent yellowing.

3. Repeat the above steps as necessary, then dry using a soft cloth to prevent spotting.

Cabinet

*Wash the cabinet with a good detergent or soap mixed in warm water.

*Wax the vender often with a good grade of automobile wax.

*Any corrosion inside of the vender should be removed with fine steel wool and the area should be

painted with aluminum paint.

*Repair any scratches on painted surfaces to prevent corrosion.

WARNING: THE COMPRESSOR ELECTRICAL CIRCUIT IS ALWAYS LIVE WHEN

THE PLUG IS CONNECTED TO AN ELECTRICAL OUTLET.

Refrigeration Condenser

*Check the condenser periodically for dirt or lint build-up.

*Remove the build-up with a brush or vacuum, or blow the dirt out of the condenser with

compressed air and approved safety nozzle.

*Ensure nothing obstructs the air intake at the bottom of the main door.

*Ensure nothing obstructs the air exhaust at the rear of the cabinet.

Coin Acceptor

*Follow the coin acceptor manufacturer’s instructions on cleaning.

Lubricating The Vender

The FlexPak3000 Refrigeration System does not require any field lubrication. The hermetic refrigeration

system and fan motors are manufactured with lifetime lubrication.

Parts Needing Lubrication

Time Component Lubricant Example

Every six months Main door

(or as needed) 1. Lock Bolt & Nut Retainer Mechanics Friend

2. Hinge Pivot Points Mechanics Friend

Inner Door

1. Hinge Pivot Points Mechanics Friend

Slides

1. Top Only White Lithium Grease

Every Year Inner Door

(or as needed) 1. Door Gasket Petroleum Jelly

FEATURES

DEX COMPATIBLE HAND-HELD INTERFACE

The vending industry (NAMA) has established an audit data protocol which is defined by DEX (Direct Exchange

of Data) and UCS (Uniform Communications Standards). This interface is a direct connection as defined by the

specification. The FlexPak3000 has provisions for an internal and external connection. The external

connection provides a limited amount of information.

20 MODULE COMPATIBLE

The FlexPak3000 cabinet controller is capable of driving up to twenty vend mechanisms independently. The

vend mechanism is 24V DC.

LOW VOLTAGE SELECT PANEL

The select panel consists of gold cross-point switches. The interface circuitry is located on the door control

board. The control board supports up to fourteen selections.

PROGRAMMABLE SPACE-TO-SALES

The programmable space-to-sales is a feature which allows modules to be assigned to select buttons. Modules

are dispensed evenly when more than one module is assigned to given select button(s).

SELECT PANEL OR HAND-HELD CONTROLLER PROGRAMMING

The FlexPak3000 has the capability to be programmed through the select panel or through the DEX port on

the door control board with the same hand-held used to access the accounting data.

LED DISPLAY (LIGHT EMITTING DIODES)

Early displays consist of four characters, utilizing seven segment LED’s for each character, to provide an alpha-

numeric display. Current displays consist of four characters, utilizing fourteen segment LED’s for each

character, to provide an alpha-numeric display.

PRICE DISPLAY

If all selections are set at the same vend price in primary pricing and secondary pricing, the vend price is shown

on the display. If multi-pricing is used, pressing any select button shows the vend price of that particular

selection on the display.

SINGLE PRICE OR MULTI-PRICE VIA THE SELECT PANEL OR HAND-HELD

Prices for each selection can be programmed either through the front select panel or through the DEX hand-held

device. For single price configuration, each selection has to be programmed for the same price. To set all

selections for the same price:

1.) Enter "S-P" mode in the menu,

2.) Set desired vend price on select button 1,

3.) Simultaneously press and hold select buttons 3 and 4 for five seconds, this will change the vend

price of all selections to the price programmed to select button 1.

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