Dover DESTACO TC1 Series Bedienungsanleitung

destaco.com

Automating Tomorrow™

WARNING: This is a controlled document. It is your responsibility to deliver this information to the end user of the

DESTACO CAMCO product. Failure to deliver this could result in your liability for injury to the user or damage to the

machine. For copies of this manual, call your Customer Service Representative at 1-800-645-5207.

TC1 Series Service Manual

Service Manual

TC1 TOOL CHANGER

Rev. A

24 Nov 2020

Contents

Product Specification .................................................................................................................................... 2

1. Product Safety ...................................................................................................................................... 3

2. Lubrication and Maintenance ................................................................................................................ 5

• Master Plate ...................................................................................................................................... 5

• Master Plate Pneumatic O-Ring Seal Replacement ......................................................................... 6

• Tool Plate .......................................................................................................................................... 7

• Accessories and Maintenance Kits ................................................................................................... 8

• Lubrication Faces .............................................................................................................................. 8

3. Electric Modules .................................................................................................................................... 9

• Electric Module Replacement .......................................................................................................... 9

• Electric Module O-Ring Seal Replacement .................................................................................... 10

• Electric Module Connector Pin Inspection ..................................................................................... 11

4. Troubleshooting Problems .................................................................................................................. 12

5. Document Revision History ................................................................................................................. 12

TC1

Service Manual

TC1 TOOL CHANGER

DOCUMENT SYMBOLS AND MARKINGS

SYMBOL

DEFINITION

Indicates a situation which, if not avoided, could result in damage to the

unit, equipment, or environment.

Indicates a hazardous

situation which, if not avoided, could result in minor

or moderate injury.

Electric shock hazard

Falling object hazard

Denotes the orientation with respect to gravity

Personal Protective Equipment (PPE)

The personal protective equipment (PPE) described below must be provided by the

unit owner and be worn by the responsible operating personnel when working with the

unit.

Wear safety shoes

Wear safety goggles

Product Specification

The TC1 series product ratings can be found in our catalog at www.destaco.com.

Operating the tool changer or accessories outside the parameters specified may result in damage to the

unit, attached equipment, facilities, and/or personal injury. It is the responsibility of the user to install and

operate the products within the parameters specified in the catalog.

TC1

Service Manual

TC1 TOOL CHANGER

Rev. A

24 Nov 2020

1. Product Safety

Recommended Decoupling Procedure

Before decoupling the tool plate, depressurize any connected pneumatic utilities. Failure to

do so may result in compressed air loss and/or damage to the O-Ring seals.

Whenever possible, decouple the tool plate from the master plate while it is in a horizontal

orientation (see Fig.1) so that the master plate can be removed in a horizontal direction rather than a vertical

direction. FAILURE TO FOLLOW THIS PROCEDURE MAY RESULT IN THE TOOL FREE FALLING DUE

TO GRAVITY AND MAY RESULT IN DAMAGE TO THE UNIT AND/OR PERSONAL INJURY.

Fig.1

Use additional caution if it is necessary to decouple the tool plate in the vertical orientation

(see Fig.2). DEPRESSING THE RELEASE BUTTON IN THE VERTICAL ORIENTATION MAY RESULT IN

THE TOOL FREE FALLING DUE TO GRAVITY AND MAY RESULT IN DAMAGE TO THE UNIT AND/OR

PERSONAL INJURY. Whenever possible, decouple the tool plate in the horizontal orientation (see Fig.1).

CUSTOMER

ROBOT

TOOL PLATE

MASTER

PLATE

TOOL PLATE

CUSTOMER

ROBOT

MASTER PLATE

Fig.2

TC1

Service Manual

TC1 TOOL CHANGER

Considerations for Operation in the Vertical Orientation

Use additional caution when operating the tool changer in the orientation shown in Fig.3,

such that gravity would cause the tool plate to free fall in the event of an inadvertent decoupling. Operating

in the orientation shown below may result in unintentional decoupling if the user overloads the tool changer

or in high vibration conditions. UNINTENTIONAL DECOUPLING MAY RESULT IN THE TOOL FREE

FALLING DUE TO GRAVITY AND MAY RESULT IN DAMAGE TO THE UNIT AND/OR PERSONAL

INJURY.

Fig.3

TC1

Service Manual

TC1 TOOL CHANGER

Rev. A

24 Nov 2020

2. Lubrication and Maintenance

Master Plate

Fig.5

TABLE 1

ITEM DESCRIPTION QTY

1 MASTER PLATE TC1-050M-XX 1

2 O-RING 2X5 4

3 M6 x 12MM DOWEL 1

4 M6 SHCS, 12MM LG PATCH LOCK 4

5 5MM HEX KEY WRENCH 1

TC1

Service Manual

TC1 TOOL CHANGER

Master Plate Pneumatic O-Ring Seal Replacement

The O-Ring seals ensure leak-proof air utility pass through when the master and tool plates are coupled.

The seals should be inspected periodically for any cuts, damage, or abrasion. If any damage has

occurred to the O-Rings, they must be replaced. The O-Rings are replaced by the following procedure:

1. Remove all pneumatic and electric power sources from the tool changer before servicing

the master plate seals. Servicing or maintaining the tool changer without isolating it from pneumatic and

electric power sources may result in electric shock and personal injury. WHILE SERVICE OR

MAINTENANCE WORK SHOULD NEVER BE DONE WITH THE TOOL CHANGER CONNECTED TO

A POWER SOURCE, by way of example, electric shock may result where maintenance or service work

involves the use of metallic tools or other electrical conducting materials, particularly when addressing

the O-Rings.

2. A seal replacement kit (Part No. SLKT-480) is available, see Table.3 on Page 8.

3. Carefully remove the O-Rings without damaging the tool changer surface or O-Ring grooves.

4. Place the new O-Rings in the O-Ring grooves of the master body and press until they are fully seated

(see Fig.4). Lubricate lightly with oil after assembly.

Note: The tool plate does not contain pneumatic O-Ring seals.

Fig.4

O-RING

ELECTRICAL MODULE

MASTER PLATE

TC1

Service Manual

TC1 TOOL CHANGER

Rev. A

24 Nov 2020

Tool Plate

Fig.6

TABLE 2

ITEM DESCRIPTION QTY

1 TOOL PLATE TC1-050T-XX 1

2 M5 x 8MM DOWEL 2

3 M3 x 6MM DOWEL 2

4 M3 SHCS, 10MM LG PATCH LOCK 4

5 M5 SHCS, 8MM LG PATCH LOCK 4

6 5MM HEX KEY WRENCH 1

7 4MM HEX KEY WRENCH 1

TC1

Service Manual

TC1 TOOL CHANGER

Accessories and Maintenance Kits

TABLE 3

PART NUMBER DESCRIPTION

SLKT-480 SEAL KIT

TC1-E01M-C01 8 PIN M8 SOCKET ELECTRICAL PASS-THRU MASTER MODULE

TC1-E01T-C01 8 PIN M8 PLUG ELECTRICAL PASS-THRU TOOL MODULE

TC1-E01T-P01 PNP MAGNETO RESISTIVE 4MM SENSING MODULE

TC1-E01T-N01 NPN MAGNETO RESISTIVE 4MM SENSING MODULE

TC1-050H-01 TOOL HOLDER – M6 MOUNTING

Lubrication Faces

1. Master Plate

Lightly lubricate the ways and O-Rings on the master plate as shown with oil as needed.

• TC1-050M-XX

Fig.7

2. Tool Plate

Lightly lubricate the ways on the tool plate as shown with oil as needed.

• TC1-050T-XX

Fig.8

TC1

Service Manual

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