Dover Vitronics Soltec DeltaWave 6622cc Bedienungsanleitung

Installation Guide DeltaWave

Version 22.5.0.000

EUROPE

VITRONICS SOLTEC BV

Karolusstraat 20

4903 RJ Oosterhout

the Netherlands

Tel. +31-162-483000

Fax +31-162-483269

VITRONICS SOLTEC GmbH

An der Köhlerei 7

97828 Marktheidenfeld

Germany

Tel. +49-9391-98820

Fax +49-9391-988228

AMERICAS

VITRONICS SOLTEC Inc.

2 Marin Way

Stratham, New Hamphire 03885

USA

Tel. +1-603-772-7778

Fax +1-603-772-7776

ASIA PACIFIC

VITRONICS SOLTEC PTE LTD.

135 Joo Seng Road

#02-01 PM Industrial Building

Singapore 368363

Tel. +65-484-3010

Fax +65-484-1910

VITRONICS SOLTEC MID ASIA

Room 1616, Hansuh Bldg.

11-11, Yeouido-Dong, Youngdeungpo-Ku

Seoul, Korea 150010

Tel. +82-2-782-4790

Fax +82-2-782-4792

VITRONICS SOLTEC SH REPR. OFFICE

Room G, 14th Floor, Huadu Mansion

828-838 ZhangYang Road

Shanghai, China 200122

Tel. +86-21-6876-4885

Fax +86-21-6876-5335

Rights

means, electronic, mechanical, photocopying, recording or otherwise, without the prior written permission of Vitronics Soltec BV.

This publication remains the property of Vitronics Soltec BV and may not be passed, loaned or given to any third party.

Vitronics Soltec BV reserves the right to make changes in design and specifications without notice.

Installation Guide DeltaWave iii

Preface

During the composition of this manual much attention is given to avoid errors

and mistakes. Also we aimed to give the contents a clear structure.

If during the use of this manual errors or incomplete descriptions are found, or

the reader considers that improvements are necessary to overcome any in-

accuracies, please inform us. We appreciate any comments which will help us to

improve this documentation.

For corrections or clarifications please contact:

1. By mail:

VITRONICS SOLTEC BV

HEAD OFFICE

TECHNICAL PUBLICATIONS

P.O. BOX 143

4900 AC OOSTERHOUT

THE NETHERLANDS

TEL NR. (31) - 162483000

FAX.NR. (31) - 162483285

2. By e-mail:

[email protected]onics-soltec.com

Installation Guide DeltaWave v

Ta b l e o f C o n t e n t s

Preface iii

Table of Contents v

1 Installation 1-1

1.1 General . . . . . . . . . . . . . . . . . . . 1-1

1.2 Transport . . . . . . . . . . . . . . . . . . 1-1

1.2.1 Symbols used . . . . . . . . . . . . . . . 1-1

1.2.2 Dimensions & weight . . . . . . . . . . . . . 1-2

1.2.3 Centre of gravity . . . . . . . . . . . . . . 1-2

1.2.4 Unpacking . . . . . . . . . . . . . . . . 1-3

1.2.5 Lifting with forklift . . . . . . . . . . . . . 1-4

1.2.6 Adjust leveling pads . . . . . . . . . . . . . 1-4

1.3 Installation info . . . . . . . . . . . . . . . . 1-5

1.3.1 Carrying capacity floor per leveling pad . . . . . . . 1-5

1.3.2 Clearance for operate & maintenance . . . . . . . . 1-5

1.3.3 Installation requirement . . . . . . . . . . . . 1-6

1.3.4 Putting in position . . . . . . . . . . . . . . 1-6

1.3.5 Mechanical adjustments . . . . . . . . . . . . 1-6

1.3.6 Electrical connection . . . . . . . . . . . . . 1-8

1.3.7 Air connection. . . . . . . . . . . . . . . 1-8

1.3.8 Nitrogen connection . . . . . . . . . . . . . 1-8

1.3.9 Exhaust system . . . . . . . . . . . . . . 1-9

1.3.10 Personal computer . . . . . . . . . . . . . 1-9

1.3.11 Filling the solderpot . . . . . . . . . . . . . 1-9

1.4 Starting up . . . . . . . . . . . . . . . . . . 1-12

1.4.1 Instructions. . . . . . . . . . . . . . . . 1-12

1.4.2 Functions . . . . . . . . . . . . . . . . 1-12

1.5 Start process . . . . . . . . . . . . . . . . . 1-13

1.5.1 Preparations to start . . . . . . . . . . . . . 1-13

1.5.2 Switch on . . . . . . . . . . . . . . . . 1-13

1.5.3 Re-start after stopping . . . . . . . . . . . . 1-13

1.6 End process . . . . . . . . . . . . . . . . . . 1-14

1.6.1 Preparations to stop . . . . . . . . . . . . . 1-14

1.6.2 Stop procedures . . . . . . . . . . . . . . 1-14

1.6.3 Switch off . . . . . . . . . . . . . . . . 1-14

1.6.4 Re-start after E-stop . . . . . . . . . . . . . 1-14

1.7 Mechanical adjustments. . . . . . . . . . . . . . 1-15

1.7.1 Solderwave setting: Smartwave and Mainwave . . . . . 1-15

1.7.2 Backplate setting . . . . . . . . . . . . . . 1-16

1.7.3 Chipwave setting . . . . . . . . . . . . . . 1-17

1.7.4 Setting the solderlevel sensor . . . . . . . . . . 1-18

1.7.5 Foamfluxer . . . . . . . . . . . . . . . . 1-18

1.7.6 Spray drumfluxer . . . . . . . . . . . . . . 1-19

1.7.7 Nozzlefluxer . . . . . . . . . . . . . . . 1-20

1.7.8 Density control unit . . . . . . . . . . . . . 1-21

1.8 Installation sheet . . . . . . . . . . . . . . . . 1-22

Index vii

ICON DESCRIPTION ICON DESCRIPTION

Only Qualified personnel is allowed to work on the

equipment.

Never eat, drink or smoke while working on the

machine.

Wash thoroughly before eating, drinking or smoking.

High voltages are present on various parts of the sys-

tem.

Before working on the electrical circuit, turn main

power off and block the mainswitch with a padlock.

Always wear heat resistant gloves and protective

clothing when working on the machine.

If possible allow the machine to cool down before

starting working on the machine.

When burned, immerse in cold water immediately.

When the burn is severe, consult a physician as soon

as possible.

Always wear heat resistant gloves and protective

clothing when working on the machine.

If possible allow the machine to cool down before

starting working on the machine

When burned, immerse in cold water immediately.

When the burn is severe, consult a physician as soon

as possible.

No smoking or open fire near the machine.

Be sure a fire-extinguisher is in the surroundings of

the machine.

No smoking or open fire near the machine.

Be sure a fire-extinguisher is in the surroundings of

the machine.

All moving parts of the system, including pulleys,

belts, chains, coolingfans, sprocketwheels, vacuum-

doors and cylinders presents a potential danger.

Be careful with covers and doors. Always pay atten-

tion to opening and closing.

The vapours in the board preparation module are

chemical.

Also the dust on the surface of the solderpot is dan-

gerous when inhaled.

Avoid inhaling this vapours / dust by using mouth

protection.

When working on the machine, always protect your

eyes with safety glasses.

Nitrogen

Follow the safety precautions and procedures

described in the Material Safety Data Sheet of

the Nitrogen supplier.

UPS

Uninterruptible

Power Source

When mainswitch is switched OFF, always switch

the UPS to OFF.

Signal light RED

- E-stop Active

Signal light GREEN

- Steady = Machine Run,

- Flashing slow = Machine not at setpoint, machine

stop

Signal light ORANGE

- Steady = Overload (outfeed full), Machine will

block,

- Flashing slow = Alarm

- Flashing fast = Critical alarm. Machine will block

If these rules are not observed it can cause personal injury and/or damage to the machine



SAFETY RULES

GENERAL INFORMATION

Installation Guide DeltaWave CHAPTER 1 1

Installation 1

1.1 GENERAL

Installing only by trained Vitronics Soltec / Agent personnel.

At the end of this chapter an installation sheet is located.

1.2 T

RANSPORT

1.2.1 SYMBOLS USED

FIGURE 1.1 SYMBOLS ON PACKAGING

1. Position pallet/box for transport

2. Breakable

3. Keep dry

4. Lift here (labels are placed on

position where forklift should lift)

12 4

INSTALLATION

2CHAPTER 1

1.2.2 DIMENSIONS & WEIGHT

ABLE 1.1 PACKING ON PALLET

ABLE 1.2 PACKING IN CRATE

1.2.3 CENTRE OF GRAVITY

FIGURE 1.2 CENTRE OF GRAVITY ON PALLET

A = Centre with empty solderpot.

B = Centre with filled solderpot.

Use forklift with minimum distance between forks of 800 - 1000mm. The length of the forks

under the pallet must be minimum 2/3 of X.

LXWXH

(CM)

WEIGHT TOTAL

WITH SOLDERPOT

EMPTY

(KG)

WEIGHT TOTAL

WITH SOLDERPOT

FILLED

(KG)

420 x 150 x 188 1800 2550

LXWXH(CM)

WEIGHT TOTAL

WITH SOLDERPOT

EMPTY

(KG)

WEIGHT TOTAL

WITH SOLDERPOT

FILLED

(KG)

430 x 160 x 191 2000 2750

TOPVIEW

BACKSIDE

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