Duerkopp Adler 868 Bedienungsanleitung

868

Special Sewing Machine

Instruction manual

Postfach 17 03 51, D-33703 Bielefeld • Potsdamer Straße 190, D-33719 Bielefeld

Telefon +49 (0) 521 / 9 25-00 • Telefax +49 (0) 521 / 9 25 24 35 • www.duerkopp-adler.com

Ausgabe / Edition: Änderungsindex Teile-Nr./Part.-No.:

03/2011 Rev. index: 00.0 Printed in Federal Republic of Germany 0791 868751

Property of Dürkopp Adler AG and copyrighted. Reproduction or publication of the content in any manner,

even in extracts, without prior written permission of Dürkopp Adler AG, is prohibited.

Foreword

This instruction manual is intended to help the user to become familiar

with the machine and take advantage of its application possibilities in

accordance with the recommendations.

The instruction manual contains important information on how to

operate the machine securely, properly and economically. Observation

of the instructions eliminates danger, reduces costs for repair and

down-times, and increases the reliability and life of the machine.

The instruction manual is intended to complement existing national

accident prevention and environment protection regulations.

The instruction manual must always be available at the machine/sewing

unit.

The instruction manual must be read and applied by any person that is

authorized to work on the machine/sewing unit. This means:

–Operation, including equipping, troubleshooting during the work

cycle, removing of fabric waste,

–Service (maintenance, inspection, repair) and/or

–Transport.

The user also has to assure that only authorized personnel work on the

machine.

The user is obliged to check the machine at least once per shift for

apparent damages and to immediatly report any changes (including the

performance in service), which impair the safety.

The user company must ensure that the machine is only operated in

perfect working order.

Never remove or disable any safety devices.

If safety devices need to be removed for equipping, repairing or

maintaining, the safety devices must be remounted directly after

completion of the maintenance and repair work.

Unauthorized modification of the machine rules out liability of the

manufacturer for damage resulting from this.

Observe all safety and danger recommendations on the machine/unit!

The yellow-and-black striped surfaces designate permanend danger

areas, eg danger of squashing, cutting, shearing or collision.

Besides the recommendations in this instruction manual also observe

the general safety and accident prevention regulations!

General safety instructions

The non-observance of the following safety instructions can cause

bodily injuries or damages to the machine.

1. The machine must only be commissioned in full knowledge of the

instruction book and operated by persons with appropriate training.

2. Before putting into service also read the safety rules and

instructions of the motor supplier.

3. The machine must be used only for the purpose intended. Use of

the machine without the safety devices is not permitted. Observe all

the relevant safety regulations.

4. When gauge parts are exchanged (e.g. needle, presser foot, needle

plate, feed dog and bobbin) when threading, when the workplace is

left, and during service work, the machine must be disconnected

from the mains by switching off the master switch or disconnecting

the mains plug.

5. Daily servicing work must be carried out only by appropriately

trained persons.

6. Repairs, conversion and special maintenance work must only be

carried out by technicians or persons with appropriate training.

7. For service or repair work on pneumatic systems, disconnect the

machine from the compressed air supply system (max. 7-10 bar).

Before disconnecting, reduce the pressure of the maintenance unit.

Exceptions to this are only adjustments and functions checks made

by appropriately trained technicians.

8. Work on the electrical equipment must be carried out only by

electricians or appropriately trained persons.

9. Work on parts and systems under electric current is not permitted,

except as specified in regulations DIN VDE 0105.

10. Conversion or changes to the machine must be authorized by us

and made only in adherence to all safety regulations.

11. For repairs, only replacement parts approved by us must be used.

12. Commissioning of the sewing head is prohibited until such time as

the entire sewing unit is found to comply with EC directives.

13. The line cord should be equipped with a country-specific mains

plug. This work must be carried out by appropriately trained

technicians (see paragraph 8).

It is absolutely necessary to respect the safety

instructions marked by these signs.

Danger of bodily injuries !

Please note also the general safety instructions.

Contents Page:

Part 2: Installation Instructions Class 868

1 Scope of Delivery ............................................ 5

2 General and transport packing .................................... 5

3 Assembling the stand

3.1 Assemblingthestandcomponents(Standard)............................ 7

3.2 Assemblingthetableplate ....................................... 7

3.3 Settingtheworkingheight........................................ 8

4 Sewing drives

4.1 Drivecategory,typeanduse...................................... 9

4.2 Drive-packcomponents......................................... 9

4.3 Fittingthesewingdrive.......................................... 10

4.4 Fittingthepedal.............................................. 10

4.5 Fitting the sewing-drive control for machines with Efka DC 1550 / DA 321G ......... 11

4.6 Fittingthesetvalueinitiator....................................... 11

5 Assembling the machine head

5.1 Fittingthehingesonthemachinehead................................ 12

5.2 Fitting the direct drive (Efka DC 1550/DA321G) ........................... 13

5.3 Tensioning the toothed belt of the direct drive (Efka DC 1550/DA321G) ............ 13

5.4 Placingthesewingmachineheadonthestand........................... 14

5.5 FittingandtensioningtheV-belt.................................... 15

5.6 Fittingthebeltcover........................................... 16

5.7 Fittingtheoilsuctiontube........................................ 17

5.8 Attachingthekneelever......................................... 18

5.9 Fittingtheoperatingpanel........................................ 19

5.10 Fittingthesewinglamp(optionalequipment) ............................ 20

6 Electrical connection

6.1 General................................................... 22

6.2 Checking the mains voltage ....................................... 22

6.3 Connectingthesewingdrive ...................................... 22

6.3.1 Connectingtheclutchmotor...................................... 22

6.3.2 Connectingthedirect-currentpositioningactuator......................... 22

6.4 Earthing................................................... 23

6.5 Connectingthesewingdrivetothemains.............................. 24

6.6 Connectingthemachinehead ..................................... 24

6.7 Connectingthesewinglighttransformer(optionalequipment).................. 25

6.8 Connectingthedirectdrive....................................... 26

6.8.1 ConnectingtheHallsensor(optionalequipment).......................... 26

6.8.2 Attachingandconnectingthesewinglighttransformer(optionalequipment)......... 28

Contents Page:

6.8.3 Connection to the DA321G control unit ................................ 28

6.8.4 Connecting the sockets of the DA321G control unit ........................ 29

6.8.5 Connecting the DA321G control unit ................................. 29

6.8.6 Checking the direction of rotation of the sewing drive ....................... 30

6.8.7 Checking the positioning......................................... 30

6.8.8 Machine-specificparameters...................................... 31

6.9 Masterreset................................................. 31

7 Pneumatic connection

7.1 Pneumaticsewingfootlifting...................................... 33

8 Lubrication................................................. 34

9 Sewing test ................................................ 35

1 Scope of Delivery

What items are supplied depends on your order.

Prior to setting up, please check that all the required parts are

present.

This description refers to a special sewing machine, of which all

individual components can completely be delivered by Dürkopp Adler

AG.

–1Machine head

Dürkopp Adler accessory set box with:

–2Reel stand

–Protection cover (not represented)

–9Oil tray

Set of electronic parts, depending on the order, for:

Machines with Efka DC 1550 / DA321G actuator

–5Efka control unit

–11 Operating panel

–3Cover

Machines with clutch motor

–Main switch

–Sewing-drive

–Belt guard

Optional equipment

–8Stand (optional)

–7Pedal and linkage (optional)

–4Table top (optional)

–10 Drawer (optional)

–Knee lever

–Pneumatic sewing foot lifting

2 General and transport packing

Caution:

The special sewing machine must be set up by trained specialist

personnel.

Transportation locks

If the special sewing machine you have bought is already set up, the

following transport packing must be removed:

–Safety straps and battens on the machine head, table and stand.

–Safety block and straps on the sewing drive.

Observe the punch-marks of the table plate!

3,5x17 (x 6)

4,5x15 (x 4)

3,5x17 (x 2)

B8x35 (x 4)

3,9x15 (x 5)

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