Edelbrock Honda 99-LATER Betriebsanleitung

INSTRUCTION SUPPLEMENT

99-LATER HONDA

TRX400EX

Removing Stock Carb and Cables

1.Remove seat/fender assembly and fuel

tank.

2.Remove throttle cables paying close

attention to routing.

3.Remove thumb throttle housing if you are

installing a twist throttle.

4.Remove air box and air box intake tube.

5.Remove stock carburetor.

6.Stuff a clean rag into intake manifold to

keep debris from entering engine.

Preparing machine for carburetor

installation

1. Route the provided throttle cables per

manufacturer’s recommended procedure,

routing them the same as the stock cables.

2.Remove the rubber alignment tabs from

the manifold using a razor blade or cutters.

Be very careful not to damage the intake

manifold!

3.Remove air box intake tube from the air

box and use a hacksaw to cut approx. 1½”

off of the air box intake tube. Your tube

should resemble the one shown in Figure 1.

Re-assemble the air intake tube into air box

and install back onto bike. Don’t forget to

tighten clamp around intake tube and re-

insert crank vent into the air boot.

Figure 1.

Thumb Throttle

Attach cable into cable wheel with the cable

end at the 8:00 position of the cable wheel,

then into bracket. Secure by replacing the

cable bracket end and phillips screw. See

Figure 2.

Twist Throttle

1.Install the pull (see figure 4 for cable

identification), cable end into the 8:00

position and the idle cable end into the

11:00 position on the cable wheel. See

Figure 3.

Figure 4.

Pull Cable

2.Adjust the pull cable to achieve wide-

open throttle. Adjust the idle cable to take

up the slack. When cables are properly

adjusted, there should be approx. 1/8” of

free-play in the throttle.

Edelbrock Carburetor Installation

1. Using an 11mm or 7/16” wrench, remove

hex plug from carburetor cap. Do not

discard, as it may be reinstalled after

all adjustments are made.

2. Install supplied metering adjustment tool

into cap. Do not over-tighten as

damage may occur!!!

3. Install supplied fuel line onto carburetor

fuel inlet and secure with supplied clamp.

4. Install carb into manifold and align as

close to vertical as possible and tighten

manifold clamp.

NOTE: After throttle cables have been

installed, the handlebars should be rotated

from one stop to the other, making sure they

operate smoothly throughout the motion. If

the throttle is not smooth check the cable

adjustment, throttle housing and cable

routing.

With the carb and airbox in place, the

intake tube should clear the throttle cable

as shown in Figure 5.

Figure 5.

5. Install fuel tank and cut fuel line to

proper

length. Install fuel line onto fuel valve

securing line with remaining pinch

clamp.

6. Turn on fuel and check for leaks.

7. Open throttle 3-5 times until fuel is

dispensed out of squirter. This will

ensure that the accelerator pump is

primed and operational. Once fuel is

dispensed, DO NOT continue to pump

throttle as this will flood the engine!

8. Attach air boot to front of carb and secure

with clamp.

NOTE: If flooding occurs, open throttle

wide open while turning over engine until

the engine starts.

If you have any questions concerning

installation or tuning please call our toll free

tech line at 877-888-7504 ext 2.. M-F

8:00am-12: 30pm, 1:30pm-5:00pm PST

SPECIAL NOTE: For thumb throttle

applications, it will be necessary to grind

away some of the throttle housing to obtain

full throttle. See supplied throttle

modification sheet.

Edelbrock #3004 and #3105

Carburetor Specifications

Bore Size:34mm wide X 38mm tall oval

bore

Needle: 15E @ 12 clicks

Alternate Needles: 13E, 17E

Pump Setting: 21/4 turns out

Replacement Cables: Thumb-#3013

Twist- #9337

Edelbrock #3027 and #3156 Doug

Eichner Signature Series Carburetor

Specifications

Bore Size: 38mm round bore

Needle: 23E @ 21 clicks

Alternate Needles: 21E, 25E

Pump Setting: 21/4 turns out

Replacement Cables: Thumb-#3013

Twist- #9337

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