Emerson Rosemount 585 Annubar Bedienungsanleitung

www.rosemount.com

¢00825-0100-4809[¤

Quick Installation Guide

00825-0200-4585, Rev AA

January 2009 Flanged Flo-Tap 585 Annubar

Step 1: Location and Orientation

Step 2: Weld Mounting Hardware

Step 3: Install Isolation Valve

Step 4: Mount Drilling Machine and Drill Hole

Step 5: Remove Drilling Machine

Step 6: Mount the Annubar

Step 7: Insert the Annubar

Step 8: Mount the Transmitter

Step 9: Retracting the Annubar

Product Certifications

Start

End

Rosemount 585 Annubar®Flanged

Flo-Tap Assembly

HART®

4585_0200_QIG_AA.fm Page 1 Thursday, January 29, 2009 3:05 PM

Quick Installation Guide

00825-0200-4585, Rev AA

January 2009

Flanged Flo-Tap 585 Annubar

IMPORTANT NOTICE

Rosemount Inc.

8200 Market Boulevard

Chanhassen, MN USA 55317

T (US) (800) 999-9307

T (Intnl) (952) 906-8888

F (952) 949-7001

Emerson Process Management GmbH & Co.

OHG

Argelsrieder Feld 3

82234 Wessling

Germany

T 49 (8153) 9390

F49 (8153) 939172

Emerson Process Management

Asia Pacific Private Limited

1 Pandan Crescent

Singapore 128461

T (65) 6777 8211

F (65) 6777 0947/65 6777 0743

Beijing Rosemount Far East

Instrument Co., Limited

No. 6 North Street,

Hepingli, Dong Cheng District

Beijing 100013, China

T (86) (10) 6428 2233

F (86) (10) 6422 8586

This installation guide provides basic guidelines for Rosemount 585 Annubar. It does not provide

instructions for configuration, diagnostics, maintenance, service, troubleshooting, Explosion-proof,

Flame-Proof, or intrinsically safe (I.S.) installations. Refer to the 585 Annubar reference manual

(document number 00809-0100-4585) for more instruction. This manual is also available electronically

on www.rosemount.com.

WARNING

Process leaks may cause harm or result in death. To avoid process leaks, only use gaskets designed

to seal with the corresponding flange and o-rings to seal process connections. Flowing medium may

cause the 585 Annubar assembly to become hot and could result in burns.

4585_0200_QIG_AA.fm Page 2 Thursday, January 29, 2009 3:05 PM

Quick Installation Guide

00825-0200-4585, Rev AA

January 2009 Flanged Flo-Tap 585 Annubar

585 Annubar®Flanged Flo-Tap Assembly Exploded View

NOTE

Use an appropriate pipe sealing compound rated for the service temperature on all threaded

connections.

Remote Mount

Process

Connection

Cage Nipple

Head Plate

Drive Rods

Mounting Flange Assembly

Gasket

Isolation

Valve

Support Plate

Packing

Gland

Packing

Follower

Compression

Plate

4585_0200_QIG_AA.fm Page 3 Thursday, January 29, 2009 3:05 PM

Quick Installation Guide

00825-0200-4585, Rev AA

January 2009

Flanged Flo-Tap 585 Annubar

STEP 1: LOCATION AND ORIENTATION

Correct orientation and straight run requirements must be met for accurate and repeatable

flow measurements. Refer to Table 1 for minimum pipe diameter distances from upstream

disturbances.

Table 1. Straight Run Requirements Upstream Dimensions

Downstream

Dimensions

Without

Straightening

Vanes

With

Straightening

Vanes

Plane A Out of

Plane A

A A A’ CC’

—

4585_0200_QIG_AA.fm Page 4 Thursday, January 29, 2009 3:05 PM

Quick Installation Guide

00825-0200-4585, Rev AA

January 2009 Flanged Flo-Tap 585 Annubar

STEP 1 CONTINUED...

Upstream Dimensions

Downstream

Dimensions

Without

Straightening

Vanes

With

Straightening

Vanes

Plane A Out of

Plane A

A A A’ CC’

—

4585_0200_QIG_AA.fm Page 5 Thursday, January 29, 2009 3:05 PM

Quick Installation Guide

00825-0200-4585, Rev AA

January 2009

Flanged Flo-Tap 585 Annubar

STEP 1 CONTINUED...

NOTE

• Consult the factory for instructions regarding use in square or rectangular ducts.

• “In Plane A” means the bar is in the same plane as the elbow. “Out of Plane A” means

the bar is perpendicular to the plane of the elbow.

• If proper lengths of straight run are not available, position the mounting such that 80%

of the run is upstream and 20% is downstream.

• Use straightening vanes to reduce the required straight run length.

• Row 6 in Table 1 applies to gate, globe, plug, and other throttling valves that are

partially opened, as well as control valves.

Misalignment

585 Annubar installation allows for a maximum misalignment of 3°.

Figure 1. Misalignment

Horizontal Orientation

For proper venting and draining, the sensor should be located in the upper half of the pipe

for air and gas applications. For liquid applications, the sensor should be located in the

bottom half of the pipe. For steam applications, the sensor can be located on either the top

or the bottom of the pipe depending on the temperature of the steam. See Table 4 on

page 15 for more information.

Figure 2. Gas and Steam on Top Figure 3. Liquid and Steam

±3°±3°

±3°

75°

75° 30°

75° 75°

30°

Recommended

Zone

Recommended

Zone

4585_0200_QIG_AA.fm Page 6 Thursday, January 29, 2009 3:05 PM

Quick Installation Guide

00825-0200-4585, Rev AA

January 2009 Flanged Flo-Tap 585 Annubar

STEP 1 CONTINUED...

Vertical Orientation

The sensor can be installed in any position around the circumference of the pipe provided

the vents are positioned properly for bleeding or venting. Optimal results for liquid or steam

are obtained when flow is up. For direct mount steam applications, a 90° spacer will be

added to provide water legs to ensure the transmitter stays within temperature limits.

Figure 4. Steam and Liquid

Figure 5. Gas

360°

Flow

360°

Flow

4585_0200_QIG_AA.fm Page 7 Thursday, January 29, 2009 3:05 PM

Quick Installation Guide

00825-0200-4585, Rev AA

January 2009

Flanged Flo-Tap 585 Annubar

STEP 2: WELD MOUNTING HARDWARE

NOTE

Rosemount-supplied mounting has an integral alignment built into the mounting hardware

that assists in the correct drilling of the mounting hole. It also assists in the alignment of the

sensor to the mounting hole for insertion.

1. At the pre-determined position, place the flanged assembly on the pipe, gap 1/16-in

(1,6 mm), and measure the distance from the outer diameter of the pipe to the face of the

flange. Compare this to Table 2 and adjust the gap as necessary.

Table 2. Flange Sizes and ODF Per Sensor Size

2. Place four 1/4-in. (6 mm) tack welds at 90° increments. Check alignment of the mounting

both parallel and perpendicular to the axis of flow (see Figure 6). If alignment of the

mounting is within tolerances, finish weld per local codes. If outside of specified

tolerance, make adjustments prior to making the finish weld.

3. To avoid serious burns, allow the mounting hardware to cool before continuing.

Figure 6. Alignment

Sensor

Size Flange

Type Pressure

Class Flange Size / Rating / Type ODF in. (mm)(1)

(1) TolerancesfortheODFdimensionabovea10-in.(254 mm)line sizeis±0.060-in.(1,5

mm). Below 10-in. (254 mm) line size is ±0.030-in. (0,8 mm).

44 A1 3.0-in. 150# RF 4.63 (117)

44 33.0-in. 300# RF 5.00 (127)

44 6 3.0-in. 600# RF 5.38 (137)

44 R14.0-in. 150# RTJ 4.82 (122)

44 3 4.0-in. 300# RTJ 5.25 (133)

44 64.0-in. 600# RTJ 5.44 (138)

ODF

Tack Welds

4585_0200_QIG_AA.fm Page 8 Thursday, January 29, 2009 3:05 PM

Quick Installation Guide

00825-0200-4585, Rev AA

January 2009 Flanged Flo-Tap 585 Annubar

STEP 3: INSTALL ISOLATION VALVE

1. Position the isolation valve onto the mounting flange. Ensure the valve stem is

positioned so that when the Flo-Tap is installed, the insertion rods will straddle the pipe

and the valve handle will be centered between the rods (see Figure 7).

(Note: Interference will occur if the valve is located inline with the rods.)

2. Fasten the isolation valve to the mounting using gasket, bolts, and nuts.

Figure 7. Isolation Valve Orientation

STEP 4: MOUNT DRILLING MACHINE AND DRILL HOLE

Drilling Machine is not provided with assembly.

1. Mount the drilling machine to the isolation valve.

2. Open the valve fully.

3. Drill the hole into the pipe wall in accordance with the instructions provided by the drilling

machine manufacturer. Drill to 2.5 in. (64 mm). Drill hole has a tolerance of +1/16 / -0 in.

(1,6 / -0 mm).

4. Retract the drill fully beyond the valve.

Figure 8. Drilling Assembly

STEP 5: REMOVE DRILLING MACHINE

1. Verify that the drill has been retracted past the valve.

2. Close the isolation valve to isolate the process.

3. Bleed drilling machine pressure and remove.

4. Check isolation valve and mounting for leakage.

Isolation Valve

Pressure

Drilling

Machine

Isolation

valve is fully

closed after

withdrawing

drill

Isolation

valve is

fully

open

when

inserting

drill

4585_0200_QIG_AA.fm Page 9 Thursday, January 29, 2009 3:05 PM

Quick Installation Guide

00825-0200-4585, Rev AA

January 2009

Flanged Flo-Tap 585 Annubar

STEP 6: MOUNT THE ANNUBAR

1. Align the flow arrow on the head with the direction of flow.

2. Use the supplied gaskets and flange bolts to fasten the Flo-Tap assembly to the isolation

valve.

3. Tighten the nuts in a cross pattern to compress the gasket evenly.

4. Ensure that the vent valves are closed before proceeding.

5. Open and close the isolation valve to pressurize the 585 sensor and identify any leak

points in the installation. Use extreme caution if the flowing medium is steam or caustic.

6. Check the entire installation for leakage. Tighten as required to stop any connection from

leaking. Repeat steps 5 and 6 until there is no leakage.

NOTE

Flo-Tap 585 Annubars have the potential to carry a large amount of weight at a great

distance from the piping, necessitating external support. The support plate has threaded

holes to assist in supporting the 585 Annubar.

Figure 9. Install Flo-Tap Assembly

Isolation Valve

Support Plate

4585_0200_QIG_AA.fm Page 10 Thursday, January 29, 2009 3:05 PM

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