Emerson Rosemount 8600 Series Bedienungsanleitung

Quick Start Guide

00825-0100-4860, Rev. EA

September 2016

Rosemount™8600 Series Vortex

Flowmeter

September 2016

Quick Start Guide

1.0 About this guide

This guide provides basic guidelines for the Rosemount™8600D Series Vortex

Flowmeter. It does not provide instructions for detailed configuration,

diagnostics, maintenance, service, troubleshooting, Explosion-proof,

Flameproof, or Intrinsically Safe (I.S.) installations. Refer to the Rosemount

8600D Reference Manual for more instruction. The manuals and this quick start

guide are also available electronically on EmersonProcess.com/Rosemount.

Explosions could result in death or serious injury.

Installation of this transmitter in an explosive environment must be in accordance with the appropriate

local, national, and international standards, codes, and practices. Review the approvals section of the

Rosemount 8600D Reference Manual for any restrictions associated with a safe installation.

Before connecting a HART®-based communicator in an explosive atmosphere, make sure the instruments

in the loop are installed in accordance with intrinsically safe or non-incendive field wiring practices.

Verify the operating atmosphere of the flowmeter is consistent with the appropriate product

certifications.

In an Explosion-proof/Flameproof installation, do not remove the flowmeter covers when power is applied

to the unit.

Electrical shock can result in death or serious injury.

Avoid contact with the leads and terminals. High voltage that may be present on leads can cause electrical

shock.

Contents

Mount the flowmeter . . . . . . . . . . . . . . . . page 3

Consider housing rotation . . . . . . . . . . . . page 9

Set jumpers and switches . . . . . . . . . . . page 10

Connect wiring and power up . . . . . . . .page 11

Verify configuration . . . . . . . . . . . . . . . . .page 13

Product certifications . . . . . . . . . . . . . . .page 16

Quick Start Guide

September 2016

2.0 Mount the flowmeter

Design process piping so the meter body will remain full, with no entrapped air.

The vortex flowmeter can be installed in any orientation without affecting

accuracy. However, the following are guidelines for certain installations.

2.1 Vertical mounting

If the vortex flowmeter will be installed in a vertical orientation:

Install upward or downward flow for gas or steam.

Install upward flow for liquids.

Figure 1. Vertical Installation

A. Gas flow

B. Liquid or gas flow

2.2 Horizontal mounting

Figure 2. Horizontal Installation

A. Preferred installation—meter body installed with electronics to side of pipe

B. Acceptable installation—meter body installed with electronics above pipe

For steam and fluids with small solids content, it is recommended to have the

flowmeter installed with the electronics to the side of the pipe. This will minimize

potential measurement errors by allowing the condensate or solids to flow under

the shedder bar without interrupting the vortex shedding.

September 2016

Quick Start Guide

2.3 High temperature mounting

The maximum temperature for integral electronics is dependent on the ambient

temperature where the flowmeter is installed. The electronics must not exceed

185 °F (85 °C).

Figure 3 shows combinations of ambient and process temperatures needed to

maintain a housing temperature of less than 185 °F (85 °C).

Figure 3. Rosemount 8600D Ambient/Process Temperature Limits

The following orientations are recommended for applications with high process

temperatures.

Install with electronics head beside or below process pipe.

Insulation around pipe may be necessary to maintain ambient temperature

below 185 °F (85 °C).

Note

Insulate pipe and meter body only. Do not insulate support tube bracket or transmitter so heat

can be dissipated.

2.4 Steam installations

Avoid installation shown in Figure 4. Such conditions may cause a water-hammer

condition at start-up due to trapped condensation.

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Quick Start Guide

September 2016

Figure 4. Improper Installation

2.5 Upstream/downstream requirements

The Rosemount 8600D Flowmeter may be installed with a minimum of ten

straight pipe diameters (D) upstream and five straight pipe diameters (D)

downstream by following the K-factor corrections as described in the 8800

Installation Effects Technical Data Sheet (00816-0100-3250). No K-factor

correction is required if 35 straight pipe diameters upstream (35D) and 10

straight pipe diameters downstream (10D) are present.

2.6 External pressure/temperature transmitters

When using pressure and temperature transmitters in conjunction with the

Rosemount 8600D for compensated mass flows, install the transmitters

downstream of the Rosemount 8600D flowmeter as shown in Figure 5.

Figure 5. Upstream/Downstream Piping

A. Pressure transmitter

B. Four straight pipe diameters downstream

C. Temperature transmitter

D. Six straight pipe diameters downstream

September 2016

Quick Start Guide

2.7 Flanged-style installation

Figure 6. Flanged-Style Flowmeter Installation

A. Installation bolts and nuts (supplied by customer)

B. Gaskets (supplied by customer)

C. Flow

Note

The required bolt load for sealing the gasket joint is affected by several factors, including

operating pressure, gasket material, width, and condition. A number of factors also affect the

actual bolt load resulting from a measured torque, including condition of bolt threads, friction

between the nut head and the flange, and parallelism of the flanges. Due to these

application-dependent factors, the required torque for each application may be different. Follow

the guidelines outlined in ASME PCC-1 for proper bolt tightening. Make sure the flowmeter is

centered between flanges of the same nominal size as the flowmeter.

2.8 Remote electronics

If you order one of the remote electronics options (options R10, R20, R30, or

RXX), the flowmeter assembly ships in two parts:

1. The meter body with an adapter installed in the support tube and an

interconnecting coaxial cable attached to it.

2. The electronics housing installed on a mounting bracket.

Mounting

Mount the meter body in the process flow line as described earlier in this section.

Mount the bracket and electronics housing in the desired location. The housing

can be repositioned on the bracket to facilitate field wiring and conduit routing.

Cable connections

Refer to Figure 7 and the instructions on page 7 to connect the loose end of the

coaxial cable to the electronics housing.

Quick Start Guide

September 2016

Figure 7. Remote Electronics Installation

1. If you plan to run the coaxial cable in conduit, carefully cut the conduit to the

desired length to provide for proper assembly at the housing. A junction box

may be placed in the conduit run to provide a space for extra coaxial cable

length.

2. Slide the conduit adapter or cable gland over the loose end of the coaxial

cable and fasten it to the adapter on the meter body support tube.

3. If using conduit, route the coaxial cable through the conduit.

4. Place a conduit adapter or cable gland over the end of the coaxial cable.

5. Remove the housing adapter from the electronics housing.

6. Slide the housing adapter over the coaxial cable.

A. Meter body J. Electronics housing

B. Support tube K. Ground connection

C. Sensor cable nut L. Housing base screw

D. Nut M. Housing adapter

E. Washer N. Housing adapter screws

F. Union

G. Meter adapter

O. 1/2in. NPT conduit adapter or cable gland

(supplied by customer)

H. Coaxial cable P. Coaxial cable nut

I. 1/2in. NPT Conduit adapter or cable

gland (supplied by customer)

The coaxial remote cable cannot be field terminated or cut to length. Coil any extra coaxial cable with no

less than a 2-in. (51 mm) radius.

Note: Consult factory for SST installation.

September 2016

Quick Start Guide

7. Remove one of the four housing base screws.

8. Attach and securely tighten the coaxial cable nut to the connection on the

electronics housing.

9. Attach the coaxial cable ground wire to the housing via the housing base

ground screw.

10. Align the housing adapter with the housing and attach with two screws.

11. Tighten the conduit adapter or cable gland to the housing adapter.

To prevent moisture from entering the coaxial cable connections, install the interconnecting coaxial cable in

a single dedicated conduit run or use sealed cable glands at both ends of the cable.

Quick Start Guide

September 2016

3.0 Consider housing rotation

The entire electronics housing may be rotated in 90° increments for easy viewing.

Use the following steps to change the housing orientation:

1. Loosen the four housing rotation set screws at the base of the electronics

housing with a 5/32” hex wrench by turning the screws clockwise (inward) until

they clear the support tube.

2. Slowly pull the electronics housing out of the support tube.

3. Unscrew the sensor cable from the housing with a 5/16” open end wrench.

4. Rotate the housing to the desired orientation.

5. Hold it in this orientation while you screw the sensor cable onto the base of

the housing.

6. Place the electronics housing into the top of the support tube.

7. Use a hex wrench to turn the three housing rotation screws counter-clockwise

(outward) to engage the support tube.

Do not pull the housing more than 1.5 in. (40 mm) from the top of the support tube until the sensor cable is

disconnected. Damage to the sensor may occur if this sensor cable is stressed.

Do not rotate the housing while the sensor cable is attached to the base of the housing. This will stress the

cable and may damage the sensor.

September 2016

Quick Start Guide

4.0 Set jumpers and switches

Adjust jumpers to desired settings.

4.1 HART

If alarm and security jumpers are not installed, the flowmeter will operate

normally with the default alarm condition alarm high and the security off.

Figure 8. HART Jumpers and LCD Display

4.2 Power supply

The dc power supply should provide power with less than two percent ripple. The

total resistance load is the sum of the resistance of the signal leads and the load

resistance of the controller, indicator, and related pieces. Note that the resistance

of intrinsic safety barriers, if used, must be included.

Figure 9. Load Limitation

A. Rloop in ohms

B. Power supply voltage

Maximum Loop Resistance = 41.7 (Power Supply Voltage - 10.8)

The Field Communicator requires a minimum loop resistance of 250 ohms

ALARM

HI LO

ON OFF

SECURITY

1500

1250

1000

750

500

250

010.8 16.8 22.8 28.8 34.8 42

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