Emerson Rosemount 3051SF Series Bedienungsanleitung

Quick Start Guide

00825-0100-4801, Rev MC

August 2016

Rosemount™3051S Series Pressure Transmitter

and Rosemount 3051SF Series Flowmeter

with HART®Protocol

00825-0100-4801_RevMC.fm Page 1 Tuesday, August 9, 2016 6:39 AM

August 2016

Quick Start Guide

NOTICE

This guide provides basic guidelines for Rosemount 3051S Series Pressure Transmitters. It also provides the

basic electronic guidelines for the Rosemount 3051SFA Reference Manual, Rosemount 3051SFC Reference

Manual, and Rosemount 3051SFP Reference Manual. It does not provide instructions for diagnostics,

maintenance, service, or troubleshooting. Refer to the Rosemount 3051S HART Reference Manual for more

instruction. This document is also available electronically on EmersonProcess.com/Rosemount.

Explosions could result in death or serious injury.

Installation of this transmitter in an explosive environment must be in accordance with the appropriate local,

national, and international standards, codes, and practices. Review the approvals section of this guide for any

restrictions associated with a safe installation.

Before connecting a Field Communicator in an explosive atmosphere, ensure the instruments in the loop

are installed in accordance with intrinsically safe or non-incendive field wiring practices.

In an Explosion-Proof/Flameproof installation, do not remove the transmitter covers when power is

applied to the unit.

Use appropriately rated Ex adaptors, blanking elements, or glands during installation.

Keep process insulation at least 1-in. (25 mm) from transmitter connection.

Process leaks may cause harm or result in death.

Install and tighten process connectors before applying pressure.

Electrical shock can result in death or serious injury.

Avoid contact with the leads and terminals. High voltage that may be present on leads can cause electrical

shock.

Conduit/cable entries

Unless marked, the conduit/cable entries in the transmitter housing use a 1/2–14 NPT thread form. Entries

marked “M20” are M20 ⫻1.5 thread form. On devices with multiple conduit entries, all entries will have

the same thread form. Only use plugs, adapters, glands, or conduit with a compatible thread form when

closing these entries.

When installing in a hazardous location, use only appropriately listed or Ex certified plugs, adapters, or

glands in cable/conduit entries.

Contents

Mount the transmitter. . . . . . . . . . . . . . . . . . . . . 3

Consider housing rotation . . . . . . . . . . . . . . . . . 7

Set switches and jumpers . . . . . . . . . . . . . . . . . . 8

Connect wiring and power up . . . . . . . . . . . . . . 9

Verify configuration . . . . . . . . . . . . . . . . . . . . . . 15

Trim the transmitter. . . . . . . . . . . . . . . . . . . . . . 18

Safety instrumented systems installation . . . 18

Product Certifications . . . . . . . . . . . . . . . . . . . . 19

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Quick Start Guide

August 2016

1.0 Mount the transmitter

1.1 Liquid flow applications

1. Place taps to the side of the line.

2. Mount beside or below the taps.

3. Mount the transmitter so the

drain/vent valves are oriented above

the process.

1.2 Gas flow applications

1. Place taps in the top or side of the line.

2. Mount beside or above the taps.

1.3 Steam flow applications

1. Place taps to the side of the line.

2. Mount beside or below the taps.

3. Fill impulse lines with water.

Flow

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August 2016

Quick Start Guide

1.4 Using a mounting bracket

If the transmitter requires the use of a mounting bracket, use the images below

for instructions on how to properly mount the transmitter using the Emerson™

Process Management provided mounting brackets. Use only bolts provided with

the transmitter or sold as Emerson spare parts.

Panel mount Pipe mount

Coplanar flange

Traditional flange

In-line

Housings

PlantWeb™Junction box Remote mount display

00825-0100-4801_RevMC.fm Page 4 Tuesday, August 9, 2016 6:39 AM

Quick Start Guide

August 2016

1.5 Bolting considerations

If the transmitter installation requires assembly of the process flanges, manifolds,

or flange adaptors, follow these assembly guidelines to ensure a tight seal for

optimal performance characteristics of the transmitters. Use only bolts supplied

with the transmitter or sold by Emerson as spare parts. Figure 1 illustrates

common transmitter assemblies with the bolt length required for proper

transmitter assembly.

Figure 1. Common Transmitter Assemblies

A. Transmitter with coplanar flange

B. Transmitter with coplanar flange and optional flange adaptors

C. Transmitter with traditional flange and optional flange adaptors

D. Transmitter with coplanar flange and optional Rosemount Conventional Manifold and

flange adapters

Bolts are typically carbon steel or stainless steel. Confirm the material by viewing

the markings on the head of the bolt and referencing Table 1. If bolt material is

not shown in Table 1, contact the local Emerson Process Management

representative for more information.

Use the following bolt installation procedure:

1. Carbon steel bolts do not require lubrication and the stainless steel bolts are

coated with a lubricant to ease installation. However, no additional lubricant

should be applied when installing either type of bolt.

2. Finger-tighten the bolts.

3. Torque the bolts to the initial torque value using a crossing pattern.

See Table 1 for initial torque value.

4. Torque the bolts to the final torque value using the same crossing pattern.

See Table 1 for final torque value.

5. Verify the flange bolts are protruding through the sensor module before

applying pressure.

4 × 1.75-in.

(44 mm)

4 × 1.75-in.

(44 mm)

4 × 2.25-in.

(57 mm)

4 ×1.75-in.

(44 mm) 4 ×1.50-in.

(38 mm)

4 × 2.88-in.

(73 mm)

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August 2016

Quick Start Guide

Figure 2. Proper Bolt Installation

A. Bolt

B. Sensor module

1.6 O-rings with flange adaptors

Table 1. Torque Values for the Flange and Flange Adaptor Bolts

Bolt material Head markings Initial torque Final torque

Carbon Steel (CS) 300 in-lb 650 in-lb

Stainless Steel (SST) 150 in-lb 300 in-lb

Failure to install proper flange adaptor O-rings may cause process leaks, which can result in death or

serious injury. The two flange adaptors are distinguished by unique O-ring grooves. Only use the

O-ring designed for its specific flange adaptor, as shown below:

A. Flange adaptor

B. O-ring

C. PTFE based (profile is square)

D. Elastomer (profile is round)

Whenever the flanges or adaptors are removed, visually inspect the O-rings. Replace them if there are

any signs of damage, such as nicks or cuts. If you replace the O-rings, re-torque the flange bolts and

alignment screws after installation to compensate for seating of the O-rings.

B7M

316

STM

316

B8M

Rosemount 3051S/3051/2051/4088

00825-0100-4801_RevMC.fm Page 6 Tuesday, August 9, 2016 6:39 AM

Quick Start Guide

August 2016

1.7 In-line gage transmitter orientation

The low side pressure port (atmospheric reference) on the in-line gage

transmitter is located under the sensor module neck label. (See Figure 3.)

Keep the vent path free of any obstruction, including but not limited to paint,

dust, and lubrication by mounting the transmitter so any contaminants can drain

away.

Figure 3. In-line Gage Transmitter

A. Low side pressure port (under neck label)

2.0 Consider housing rotation

To improve field access to wiring or to better view the optional LCD display:

1. Loosen the housing rotation set screw.

2. First rotate the housing clockwise to the desired location. If the desired

location cannot be achieved due to thread limit, rotate the housing counter

clockwise to the desired location (up to 360° from thread limit).

3. Retighten the housing rotation set screw up to 30 in-lb.

Figure 4. Transmitter Housing Set Screw

A. Housing rotation set screw (3/32-in.)

PlantWeb Junction box

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August 2016

Quick Start Guide

3.0 Set switches and jumpers

If alarm and security adjustment option is not installed, the transmitter will

operate normally with the default alarm condition alarm “high” and the security

“off”.

1. Do not remove the transmitter covers in explosive atmospheres when the

circuit is live. If the transmitters is live, set the loop to manual and remove

power.

2. Remove the electronics compartment cover. On the PlantWeb housing the

cover is opposite the field terminals side, or on the junction box housing

remove the terminal block cover. Do not remove the housing cover in

explosive environments.

3. On the PlantWeb housing, slide the security and alarm switches into the

preferred position by using a small screwdriver (An LCD display or an

adjustment module must be in place to activate the switches). On the junction

box housing pull the pins out and rotate 90° into desired position to set the

security and alarm.

4. Reinstall the housing cover so metal contacts metal to meet explosion-proof

requirements.

Figure 5. Transmitter Switch and Jumper Configuration

A. Meter/adjustment module

B. Security

C. Alarm

PlantWeb Junction box

00825-0100-4801_RevMC.fm Page 8 Tuesday, August 9, 2016 6:39 AM

Quick Start Guide

August 2016

4.0 Connect wiring and power up

Use the following steps to wire the transmitter:

1. Remove and discard orange conduit plugs.

2. Remove the housing cover labeled “Field Terminals.”

3. Connect the positive lead to the “+” terminal, and the negative lead to the “–”

terminal.

Note

Do not connect the power across the test terminals. Power could damage the test diode in

the test connection. Twisted pairs yield best results. Use 24 AWG to 14 AWG wire and do

not exceed 5,000 ft (1500 m). For single compartment housing (Junction Box housing),

shielded signal wiring should be used in high EMI/RFI environments.

4. Plug and seal the unused conduit connection with the provided conduit plug.

5. If applicable, install wiring with a drip loop. Arrange the drip loop

so the bottom is lower than the conduit connections and the

transmitter housing.

6. Reinstall the housing cover and tighten so the cover is fully seated with metal

to metal contact between the housing and cover in order to meet explosion

proof requirements.

The figures below show the wiring connections necessary to power a Rosemount

3051S and enable communications with a hand-held Field Communicator.

Figure 6. Transmitter Wiring

A. RL ≥ 250 Ω

B. Power supply

Note

Installation of the transient protection terminal block does not provide transient protection

unless the Rosemount 3051S case is properly grounded.

NOTICE

When the enclosed threaded plug is utilized in the conduit opening, it must be installed with a

minimum thread engagement in order to comply with explosion-proof requirements. For

straight threads, a minimum of seven threads must be engaged. For tapered threads, a

minimum of five threads must be engaged.

PlantWeb housing wiring Junction box housing wiring

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August 2016

Quick Start Guide

4.1 Signal wiring grounding

Do not run signal wiring in conduit or open trays with power wiring, or near heavy

electrical equipment. Grounding terminations are provided on the sensor module

and inside the terminal compartment. These grounds are used when transient

protection terminal blocks are installed or to fulfill local regulations. See Step 2

below for more information on how the cable shield should be grounded.

1. Remove the Field Terminals housing cover.

2. Connect the wiring pair and ground as indicated in Figure 7.

a. The cable shield should:

Be trimmed close and insulated from touching the transmitter housing

Continuously connect to the termination point

Be connected to a good earth ground at the power supply end

Figure 7. Wiring

3. Replace the housing cover. It is recommended the cover be tightened until

there is no gap between the cover and the housing.

4. Plug and seal the unused conduit connection with the provided conduit plug.

4.2 Remote display wiring and power up (if applicable)

The remote mount display and Interface system consists of a local transmitter

and a remote mount LCD display assembly. The local Rosemount 3051S assembly

includes a Junction Box housing with a three-position terminal block integrally

mounted to a sensor module. The remote mount LCD display assembly consists

of a dual compartment PlantWeb housing with a seven position terminal block.

See Figure 8 on page 12 for complete wiring instructions. The following is a list of

necessary information specific to the remote mount display system:

Each terminal block is unique for the remote display system.

A 316 SST housing adaptor is permanently secured to the remote mount LCD

display PlantWeb housing, providing an external ground and a means for field

mounting with the provided mounting bracket.

A. Insulate shield D. Trim shield and insulate

B. Minimize distance E. Safety ground

C. Connect shield back to the power supply ground

00825-0100-4801_RevMC.fm Page 10 Tuesday, August 9, 2016 6:39 AM

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