Emerson Rosemount 3152 Bedienungsanleitung

Reference Manual

00809-0100-4835 Rev BE

February 2018

Rosemount 3150 Series

Rosemount 3150 Series Nuclear

Pressure Transmitters Including the

Rosemount 3152, 3153, and 3154

Rosemount 3150 Series

Reference Manual

00809-0100-4835 Rev BE

February 2018

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Reference Manual

00809-0100-4835 Rev BE

February 2018

Rosemount 3150 Series

Title Page

iii

Rosemount 3150 Series Nuclear Pressure

Transmitters Including the Rosemount 3152, 3153 and

3154

NOTICE

Read this manual before working with the product. For personal and system safety, and for optimum

performance, make sure you thoroughly understand the contents of this manual before installing, using

or maintaining this product.

For Assistance:

Within the United States, contact Rosemount Nuclear Instruments, Inc. (Rosemount Nuclear) at

1-952-949-5210.

Outside the United States, contact the nearest Rosemount representative.

Customer Feedback:

Your feedback is important to us, please send comments or suggestions to:

Chan.RNII-CustomerFeedback@Emerson.com

Rosemount Nuclear satisfies all obligations coming from legislation to harmonize product

requirements in the European Union

Rosemount 3150 Series

Reference Manual

00809-0100-4835 Rev BE

February 2018

Title Page

Rosemount Nuclear Instruments, Inc. Warranty and

Limitations of Remedy

The warranty and limitations of remedy applicable to this Rosemount equipment are as stated on the

reverse side of the current Rosemount quotation and customer acknowledgment forms.

RETURN OF MATERIAL

Authorization for return is required from Rosemount Nuclear prior to shipment. Contact Rosemount

Nuclear (1-952-949-5210) for details on obtaining Return Material Authorization (RMA). Rosemount

Nuclear will not accept any returned material without a Return Material Authorization. Material

returned without authorization is subject to return to customer.

Material returned for repair, whether in or out of warranty, should be shipped prepaid to:

Rosemount Nuclear Instruments, Inc.

8200 Market Boulevard

Chanhassen, MN 55317

USA

IMPORTANT

Rosemount 3152, 3153 and 3154 Series Pressure Transmitters are designed for Nuclear Class 1E

usage, and have been tested to the standards shown below:

•IEEE Std 323

-1974, -1983 and -2003

•RCC-E-2002

•IEEE Std 344TM-1975, -1987 and -2004

•KTA 3505-2005

These transmitters are manufactured under a quality system that meets the requirements of 10CFR50

Appendix B, 10CFR Part 21, ISO 9001, NQA-1, KTA 1401, KTA 3507, CSA N285.0, CSA Z299.1 and

the applicable portions of IAEA-50-C-Q. During qualification testing, interfaces were defined between

the transmitter and its environment that are essential to meeting requirements of the qualification

standards listed above. Specifically, to ensure compliance with 10CFR Part 21, the transmitter must

comply with the requirements herein and in the applicable Rosemount qualification report(s) throughout

its installation, operation and maintenance. It is incumbent upon the user to ensure that Rosemount

Nuclear’s component traceability program is continued throughout the life of the transmitter.

To maintain the qualified status of the transmitter, the essential environmental interfaces must not be

compromised. Performance of any operations on the transmitter other than those specifically

authorized in this manual have the potential for compromising an essential environmental interface.

Where the manual uses the terms requirement, mandatory, must or required, the instructions

so referenced must be carefully followed. Rosemount Nuclear expressly disclaims all responsibility

and liability for transmitters for which the foregoing has not been complied with by the user.

Reference Manual

00809-0100-4835 Rev BE

February 2018

Rosemount 3150 Series

Title Page

Revision Status

Changes from July 2016 (Rev BD) to February 2018 (Rev BE)

Page

(Rev BD)

Page

(Rev BE)

Changes

Cover,

throughout Cover,

throughout

Document revision change from July 2016 to February 2018, Rev BD to Rev BE;

Updated document formatting, page numbers, spelling, grammar, and references for

consistency and accuracy; Remove unnecessary references to Rosemount Nuclear

Instruments, Inc. and abbreviate to Rosemount Nuclear; Revised SwagelokTM to

Swagelok

2-2 8

Moved NOTE regarding flushing lines for steam service from Mechanical

Considerations section to Mounting Configuration section.

2-3 5

Removed NOTE regarding transmitter venting and draining and referred to Figure 2-

2 in Impulse Piping section; Added 1/4 inch Swagelok®to Process Connections and

Interfaces section.

2-4 6

Added headers Assembly and Re-assembly to Process Connections and Interfaces

section; Reworded Re-assembly instructions to provide clarity.

2-6

Added NOTE regarding Swagelok®rotatable elbow to Conduit Connections section.

2-6

Revised Electrical Housing section.

2-7 13, 14

Added Signal Integrity and Wiring Connections sections to Electrical Considerations

section.

2-11

Revised Note (4) for Table 2-1.

2-12, 2-13 16, 17

Figures 2-5 and 2-6 updated to provide consistent number of significant figures in

dimensions; Figure 2-6 updated to show external ground screw.

2-14

18, 19

Revised Electrical section.

2-15

Updated Figure 2-7 to include Figure 2-7a and Figure 2-7b

2-15

20, 21

Revised Figure 2-9; Added Figures 2-10 and 2-11.

3-2, 5-3

24, 52

Added NOTE regarding transmitter factory calibration.

3-10 33

Added NOTE regarding typical jumper positions to Coarse Zero Select Jumper

Position Selection Procedure section.

3-10

34, 35

Replaced Table 3-1 – Coarse Zero Select with Figure 3-8.

3-12 36

Added Note (1) to Correction for High Static Line Pressure section; Updated High

Static Line Pressure Span Effect on Range Codes 1, 2, and 3 DP Transmitters

section.

3-17 42

Updated High Static Line Pressure Zero Correction for DP Transmitters (All Ranges)

section.

5-5

Revised Test Terminal section; Added Figure 5-2.

5-8, 5-11

57, 59

Revised IMPORTANT note.

5-14

Revised Electronics Housing Cover Installation section.

5-16

Added Screen Plug and Electrical Connector to Table 5-2.

6-3 71

Added NOTE regarding storage of spare electronics assemblies and separate shelf

life statement for spare o-rings to Spare Parts Storage and Shelf Life section.

6-4, 6-6

73, 74

Added External Ground Screw to Transmitter Spare Parts section.

NOTE

The above Revision Status list summarizes the changes made. Please refer to both manuals for

complete comparison details.

NOTE

Revision of the Reference Manual has no impact to form, fit, or function and does not impact

transmitter qualification. Updates were made to provide clarity and improve customer

experience/usage.

Rosemount 3150 Series

Reference Manual

00809-0100-4835 Rev BE

February 2018

Title Page

This page intentionally left blank

Reference Manual

00809-0100-4835 Rev BE

February 2018

Rosemount 3150 Series

Contents

vii

Table of Contents

SECTION 1

Using this Manual.....................................................................................

Introduction

SECTION 2

Overview...................................................................................................

Installation

Safety Messages......................................................................................

General Considerations............................................................................

Mechanical Considerations.......................................................................

Process Connections and Interfaces...........................................

Impulse Piping.............................................................................

Mounting Configurations..............................................................

Conduit Connections...................................................................

Electronics Housing.....................................................................

Electrical Considerations..........................................................................

Signal Integrity.............................................................................

Wiring Connections......................................................................

Installation Procedures.............................................................................

Mechanical – Transmitter............................................................

Mechanical – Conduit..................................................................

Electrical......................................................................................

SECTION 3

Overview...................................................................................................

Calibration

Safety Messages......................................................................................

Calibration Overview.................................................................................

Calibration Considerations...........................................................

Definitions....................................................................................

Span Adjustment Range..............................................................

Zero Adjustment Range...............................................................

Calibration Procedures.............................................................................

Span and Zero Adjustment..........................................................

Zero Based Calibration Procedure (LRV is Zero)...........

Elevated or Suppressed Zero Calibration Procedure.....

Coarse Zero Select Jumper Position Selection

Procedure.......................................................................

Damping Adjustment...................................................................

Correction for High Static Line Pressure.....................................

High Static Line Pressure Span Effect on Rage Codes

1, 2 and 3 DP Transmitters.............................................

High Static Line Pressure Span Correction for Range

Code 4 and 5 DP Transmitters.......................................

High Static Line Pressure Zero Correction for DP

Transmitters (All Ranges)...............................................

Linearity.......................................................................................

Rosemount 3150 Series

Reference Manual

00809-0100-4835 Rev BE

February 2018

viii

Contents

SECTION 4

Overview...................................................................................................

Operation

Transmitter Theory of Operation...............................................................

The Sensor Cell........................................................................................

Demodulator.............................................................................................

Oscillator...................................................................................................

Voltage Regulator.....................................................................................

Current Control.........................................................................................

Current Limit.............................................................................................

Reverse Polarity Protection......................................................................

SECTION 5

Overview...................................................................................................

Maintenance and

Safety Messages......................................................................................

Troubleshooting

General Considerations............................................................................

Test Terminal............................................................................................

Electronics Assembly Checkout...............................................................

Sensor Module Checkout.........................................................................

Disassembly Procedure............................................................................

Process Flange Removal.............................................................

Electronics Housing Disassembly................................................

Reassembly Procedure............................................................................

Electronics Housing Reassembly................................................

Process Flange Reassembly.......................................................

Post Assembly Tests................................................................................

SECTION 6

Overview...................................................................................................

Transmitter Spare

Safety Messages......................................................................................

Parts

General Considerations............................................................................

Spare Parts Storage and Shelf Life..........................................................

Impact on Transmitter Qualified Life.........................................................

Transmitter Spare Parts List.....................................................................

Reference Manual

00809-0100-4835 Rev BE

February 2018

Rosemount 3150 Series

Contents

This page intentionally left blank

Rosemount 3150 Series

Reference Manual

00809-0100-4835 Rev BE

February 2018

SECTION 1:

Introduction

USING THIS MANUAL

This manual is designed to assist in installing, operating and

maintaining the Rosemount 3150 Series Pressure

Transmitters. Instructions for the 3152, 3153 and 3154

models are included in this manual. Where differences in

instructions between the models exist, they are noted within

those instructions. The manual is organized into the following

sections:

Section 2: Installation

Provides general, mechanical, and electrical installation

considerations.

Section 3: Calibration

Provides transmitter calibration procedures.

Section 4: Operation

Provides a description of how the transmitter operates.

Section 5: Maintenance and Troubleshooting

Provides basic hardware troubleshooting considerations

including disassembly and reassembly procedures and post

assembly tests.

Section 6: Transmitter Spare Parts

Provides order information for transmitter spare parts.

NOTE

Refer to the applicable Rosemount Qualification/Test Reports,

Product Data Sheets and/or Specification Drawing 03153-

2003 and Specification Drawing 03154-2003 (applicable to

RCC qualified transmitters only) for details on testing,

performance specifications, ordering information, and

dimensional drawings for each model.

Figure 1-1 shows the standard transmitter nameplate and

where transmitter information is stamped onto the nameplate.

Nameplate material is stainless steel.

Figure 1-1 – Standard Transmitter

Nameplate

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