Emerson Rosemount Wireless Permasense WT210 Bedienungsanleitung

Quick Start Guide

MS-00825-0300-4210, Rev AA

October2023

Universal Mount for Rosemount™

Wireless WT210 Corrosion

Transmitters

Contents

Universal Mount for Rosemount Wireless WT210 Corrosion Transmitters......................... 3

Overview....................................................................................................................................... 4

Strap mount installation............................................................................................................. 6

Rosemount Wireless WT210 Corrosion Transmitter Installation........................................ 17

Quick Start Guide October2023

2 Emerson.com/Rosemount

1 Universal Mount for Rosemount Wireless

WT210 Corrosion Transmitters

Universal Mount for Rosemount Wireless WT210 Corrosion

Transmitters is a device that mounts one sensor on pipe diameters of

NPS 4 to NPS 20 (DN 100 to DN 500). Universal Mount for Rosemount

Wireless WT210 Corrosion Transmitters are designed to optimize

the ultrasonic performance of the sensors that are attached with

it. The key to achieving high performance is to deliver constant

coupling pressure for the ultrasonic sensors and the pipe. The strap

and spring assembly of these mounts are engineered to deliver

consistent performance at a wide range of temperatures.

NOTICE

This guide provides basic guidelines for the installation of the

Universal Mount for Rosemount Wireless WT210 Corrosion

Transmitters. It does not provide instructions for installing

Rosemount Wireless WT210 Corrosion Transmitters, for the

installation of Rosemount Wireless WT210 Corrosion Transmitters

please refer to Rosemount WT210 Wireless Corrosion Transmitter

Quick Start Guide. This guide is also available electronically on

Emerson.com\Rosemount.

WARNING

Rosemount Wireless Permasense WT210 Wireless corrosion

transmitters should only be mounted on approved mounting

solutions by persons who are trained in the safe and correct

installation procedures.

WARNING

Physical access

Unauthorized personnel may potentially cause significant damage to

and/or misconfiguration of end users’ equipment. This could be

intentional or unintentional and needs to be protected against.

Physical security is an important part of any security program and

fundamental in protecting your system. Restrict physical access by

unauthorized personnel to protect end users’ assets. This is true for

all systems used within the facility.

October2023 Quick Start Guide

Quick Start Guide 3

2 Overview

Figure 2-1: Universal Mount Overview

Sensor Bed Assembly

A. Strap

B. Strap holder

C. Strap hold plate

D. M6 strap hold plate bolts

E. M8 strap tensioner bolts and disc springs

F. M8 studs with M8 nuts & M8 nord lock washers

G. Lanyard slot (one on each corner of sensor bed assembly)

H. Sliders

2.1 What's in the box

•Sensor Bed assembly

•Strap (1580 mm [5 ft.])

•M8 Nord lock washer (fitted on the studs)

•M8 Nut (fitted on the studs)

Quick Start Guide October2023

4 Emerson.com/Rosemount

•Two stainless steel safety lanyards

•4 x M6 dome nuts, 4 x M6 washer and 4 x M6 x 18mm

countersunk screws (for use with NPS 4–6” pipe, see Pre-

installation)

•2 x Spare M6 strap hold plate bolts (M6 x 14 hex head bolts and 2

x M6 nord locks

2.2 Clamp identification

Part number, weight, country of origin, and read instructions symbol

are displayed on the product label.

Figure 2-2: Product markings

2.3 Required equipment

The equipment for clamp installation is supplied in Rosemount

IK220 Installation Kit for Rosemount Wireless Permasense Corrosion

Transmitters.

•Torque wrench, 3/8-in. drive (2–24 Nm range)

•13 mm socket, 3/8-in. drive

•10 mm socket, 3/8-in. drive

•4 mm hex key

•Loctite 8009 anti-seize compound

•Tin snips

•Strap mount holder (recommended)

October2023 Quick Start Guide

Quick Start Guide 5

3 Strap mount installation

3.1 Pre-installation

The following steps can be completed prior to installing at the asset,

this is to limit the installation team exposure to the high temperature

the asset could be running at.

WARNING

Personal protective equipment (PPE) of gloves and safety glasses or

full-face visor are recommended.

Cut strap may have sharp edges.

Note

Step 1 is for 4-in. pipe only, for all other pipe diameters skip to step 2.

1. If installation is on a 4-in. pipe elbow, the 4 x M6 cap nuts, 4 x

M6 Nord locks & M6 x 16 mm countersunk screws need to be

replaced.

For 4-in. pipe elbows (long radius NPS/DN), replace 4 x M6 cap

nuts, 4 x M6 Nord locks and M6 x 16 mm countersunk screws

with 4 x M6 dome nuts, 4 x M6 washers, 4 x M6 Nord locks and

4 x M6 x 20 mm countersunk screws provided in the Universal

Mount box.

Quick Start Guide October2023

6 Emerson.com/Rosemount

4–6-in. elbow

a. M6 x 20 mm countersunk screw (already fitted to sensor

bed assembly)

b. M6 dome nut

c. M6 washer

d. M6 Nord lock washer

Use 10 A/F socket with 2–24 Nm torque wrench and 4 mm hex

key provided. Torque dome nuts to 10 Nm.

2. If pipe is to be installed on an NPS/DN straight pipe or NPS/DN

long radius elbow, it is recommended to cut strap prior to

installation. If the pipe is a non-standard size then size and cut

strap to length as per section Strap mount installation, step 4.

Total strap length provided is 1580 mm. Cut to the following

lengths based on pipe diameter.

Note

Even though the strap can be pre-cut before mounting to

match the asset diameter, there may be a need to adjust

strapping once mounted on the asset.

NPS DN Strap length

(mm)

Strap length

(in.)

4 100 410 16.14

6 150 560 22.05

8 200 710 27.95

10 250 875 32.09

12 300 1025 40.35

14 350 1115 43.90

16 400 1280 50.39

October2023 Quick Start Guide

Quick Start Guide 7

NPS DN Strap length

(mm)

Strap length

(in.)

18 150 1430 56.30

20 500 No cutting required

Example shown below is for a NPS 14” (DN 350) pipe.

Measure & Cut (with tinsnips):

Cut across bottom of hole closest to measurement.

Note

It is recommended that one side of the Strap is secured to the

mount prior to placing the mount on the asset. This will make

the full installation easier once the mount has been placed on

the asset.

3. Loosen the 2 x m6 bolts in the Strap Holder using the 10 mm

socket such that they cannot be seen or felt behind the Strap

Holder. These bolts do not have to be removed fully to slide

the Strap into the Strap Holder.

Quick Start Guide October2023

8 Emerson.com/Rosemount

Section view of Universal Mount showing bolt position in strap

holder.

4. Take one end of the strap and load it into a strap holder

on the sensor bed assembly ensuring that the 3 pins of the

strap holder fully engage with 3 holes of the strap. Push down

the hold plate and torque each bolt to 10 Nm using the 10

mm socket and torque wrench. Once the last bolt has been

torqued to 10Nm, check the first other bolts to ensure they are

still torqued to at least 10Nm.

Hold plate is transparent in image on left.

5. Fit Universal Mount holder and torque M8 stud nuts of the

sensor bed assembly to 10 Nm.

October2023 Quick Start Guide

Quick Start Guide 9

Note

Use of Universal Mount Holder and pre-cutting Strap to length

are recommended for ‘hot pipe' installations in particular.

3.2 Surface preparation

On painted pipework, remove a singular patch of the coating about

1-in. (25 mm) diameter in the location you wish to monitor to allow

waveguides to contact pipe directly.

3.3 Strap mount installation

WARNING

Two people are required for this operation

Personal protective equipment (PPE) of gloves and safety glasses or

full-face visor are recommended.

Cut strap may have sharp edges.

DO NOT cut the strap while it is under tension because this action

can result in injury or damage.

Before placing the device onto the mounting surface (asset), ensure

that the safety lanyards which are provided are attached and secured

to prevent the device falling from heights potentially causing injury.

Quick Start Guide October2023

10 Emerson.com/Rosemount

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