Endress+Hauser Proline t-mass 65 Bedienungsanleitung

Products Solutions Services

BA00115D/06/EN/14.14

71261909

Valid as of version

V 3.06.XX (Device software)

Operating Instructions

Proline t-mass 65

Modbus RS485

Thermal Mass Flowmeter

Proline t-mass 65 Modbus RS485

2Endress+Hauser

Table of contents

1 Document information . . . . . . . . . . . . . . 3

1.1 Document conventions . . . . . . . . . . . . . . . . . . . . . . . 3

2 Safety instructions . . . . . . . . . . . . . . . . . 5

2.1 Designated use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

2.2 Installation, commissioning and operation . . . . . . 5

2.3 Operational safety . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

2.4 Return . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

2.5 Product safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

3 Identification . . . . . . . . . . . . . . . . . . . . . . 7

3.1 Device designation . . . . . . . . . . . . . . . . . . . . . . . . . . 7

3.2 Certificates and approvals . . . . . . . . . . . . . . . . . . 10

3.3 Registered trademarks . . . . . . . . . . . . . . . . . . . . . 10

4 Installation . . . . . . . . . . . . . . . . . . . . . . . 11

4.1 Incoming acceptance, transport and storage . . . 11

4.2 Installation conditions . . . . . . . . . . . . . . . . . . . . . 12

4.3 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

4.4 Post-installation check . . . . . . . . . . . . . . . . . . . . . 27

5 Electrical connection. . . . . . . . . . . . . . . 28

5.1 Cable specification Modbus RS485 . . . . . . . . . . . 28

5.2 Connecting the remote version . . . . . . . . . . . . . . 29

5.3 Connecting the measuring unit . . . . . . . . . . . . . . 30

5.4 Degree of protection . . . . . . . . . . . . . . . . . . . . . . . 32

5.5 Post-connection check . . . . . . . . . . . . . . . . . . . . . 33

6 Operation . . . . . . . . . . . . . . . . . . . . . . . . 34

6.1 Quick operation guide . . . . . . . . . . . . . . . . . . . . . 34

6.2 Display and operating elements . . . . . . . . . . . . . 35

6.3 Brief operating instructions for the function matrix

6.4 Error messages . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

6.5 Modbus RS485 communication . . . . . . . . . . . . . 39

6.6 Operating options . . . . . . . . . . . . . . . . . . . . . . . . . 51

6.7 Hardware settings . . . . . . . . . . . . . . . . . . . . . . . . . 52

7 Commissioning . . . . . . . . . . . . . . . . . . . 55

7.1 Function check . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

7.2 Switching on the measuring device . . . . . . . . . . 55

7.3 Quick Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

7.4 Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69

7.5 Data storage device (HistoROM) . . . . . . . . . . . . . 70

8 Maintenance . . . . . . . . . . . . . . . . . . . . . 71

8.1 External cleaning . . . . . . . . . . . . . . . . . . . . . . . . . 71

8.2 Pipe cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71

8.3 Sensor cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . 71

8.4 Replacing seals . . . . . . . . . . . . . . . . . . . . . . . . . . . 72

8.5 In-situ calibration . . . . . . . . . . . . . . . . . . . . . . . . . 72

8.6 Recalibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72

9 Accessories . . . . . . . . . . . . . . . . . . . . . . .73

9.1 Device-specific accessories . . . . . . . . . . . . . . . . . . 73

9.2 Service-specific accessories . . . . . . . . . . . . . . . . . . 73

10 Trouble-shooting . . . . . . . . . . . . . . . . . .75

10.1 Trouble-shooting instructions . . . . . . . . . . . . . . . 75

10.2 System error messages . . . . . . . . . . . . . . . . . . . . . 77

10.3 Process error messages . . . . . . . . . . . . . . . . . . . . . 80

10.4 Process errors without messages . . . . . . . . . . . . . 80

10.5 Response of totalizers and Modbus communication

to errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83

10.6 Spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84

10.7 Return . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91

10.8 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91

10.9 Software history . . . . . . . . . . . . . . . . . . . . . . . . . . . 92

11 Technical data. . . . . . . . . . . . . . . . . . . . .93

11.1 Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93

11.2 Function and system design . . . . . . . . . . . . . . . . . 93

11.3 Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93

11.4 Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94

11.5 Power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94

11.6 Performance characteristics . . . . . . . . . . . . . . . . . 95

11.7 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97

11.8 Environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97

11.9 Process . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97

11.10 Mechanical construction . . . . . . . . . . . . . . . . . . . . 99

11.11 Operability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101

11.12 Certificates and approvals . . . . . . . . . . . . . . . . . 102

11.13 Ordering information . . . . . . . . . . . . . . . . . . . . . 103

11.14 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103

11.15 Documentation . . . . . . . . . . . . . . . . . . . . . . . . . . 103

Index. . . . . . . . . . . . . . . . . . . . . . . . . . . 104

Proline t-mass 65 Modbus RS485 Document information

Endress+Hauser 3

1 Document information

1.1 Document conventions

1.1.1 Safety symbols

1.1.2 Electrical symbols

Symbol Device particularities and document content

"Caution!

“Caution” indicates an action or procedure which, if not performed correctly, can result

in incorrect operation or destruction of the device. Comply strictly with the instructions.

#Warning!

"Warning" indicates an action or procedure which, if not performed correctly, can result

in injury or a safety hazard. Comply strictly with the instructions and proceed with care.

!Note!

"Note" indicates an action or procedure which, if not performed correctly, can have an

indirect effect on operation or trigger an unexpected response on the part of the device.

Symbol Meaning

A0011197

Direct current

A terminal at which DC voltage is present or through which direct current flows.

A0011198

Alternating current

A terminal at which alternating voltage (sinusoidal) is present or through which alternating cur-

rent flows.

A0011200

Ground connection

A grounded terminal which, as far as the operator is concerned, is grounded via a grounding sys-

tem.

A0011199

Protective ground connection

A terminal which must be connected to ground prior to establishing any other connections.

A0011201

Equipotential connection

A connection that must be connected to the plant grounding system: This may be a potential

equalization line or a star grounding system depending on national or company codes of practice.

Document information Proline t-mass 65 Modbus RS485

4Endress+Hauser

1.1.3 Symbols for types of information

1.1.4 Symbols for graphics

Symbol Meaning

A0011182

Permitted

Indicates procedures, processes or actions that are permitted.

A0011183

Preferred

Indicates procedures, processes or actions that are preferred.

A0011200

Forbidden

Indicates procedures, processes or actions that are forbidden.

A0011193

Tip

Indicates additional information.

A0011194

Reference to documentation

Refers to the corresponding device documentation.

A0011195

Reference to page

Refers to the corresponding page number.

1., 2., 3. etc. Series of steps

ÃResult of a sequence of actions

A0013562

Help in the event of a problem

Symbol Meaning

1, 2, 3 etc. Item numbers

A, B, C etc. Views

A-A, B-B, C-C etc. Item numbers

A0013441

Flow direction

A0011187

Hazardous area

Indicates the hazardous area.

A0011187

Safe area (non-hazardous area)

Indicates the non-hazardous area.

Proline t-mass 65 Modbus RS485 Safety instructions

Endress+Hauser 5

2 Safety instructions

2.1 Designated use

The measuring device described in these Operating Instructions is to be used only for

measuring the mass flow rate of gases (e. g. kg, Nm3sft3). At the same time, it also measures

gas temperature. The measuring device can be configured to measure a standard range of

pure gases or gas mixtures.

Examples:

•Air

•Oxygen

•Nitrogen

• Carbon Dioxide

• Argon, etc.

The use with corrosive, saturated or unclean gases should be treated with caution In such

cases, please contact your Endress+Hauser sales center for clarification. The use with unsta-

ble gases or gases not deemed to be suitable by Endress+Hauser must be avoided. The mea-

suring device is not designed to be used with liquids or fluids in the liquid phase.

Resulting from incorrect use or from use other than that designated, the operational safety

of the measuring devices can be jeopardized. The manufacturer accepts no liability for dam-

ages being produced from this.

2.2 Installation, commissioning and operation

Note the following points:

• Installation, connection to the electricity supply, commissioning, operation and mainte-

nance of the measuring device must be carried out by trained, qualified specialists autho-

rized to perform such work by the facility's owner operator. The specialist must have read

and understood these Operating Instructions and must follow the instructions they con-

tain.

• Endress+Hauser is willing to assist in clarifying the chemical resistance properties of parts

wetted by special fluids, including fluids used for cleaning. However small changes in tem-

perature, concentration or the degree of contamination in the process can result in

changes of the chemical resistance properties. Therefore, Endress+Hauser can not guar-

antee or accept liability for the chemical resistance properties of the fluid wetted materials

in a specific application. The operator is responsible for the choice of fluid wetted materials

in regards to their in-process resistance to corrosion.

• If carrying out welding work on the piping, the welding unit should not be grounded by

means of the measuring device.

• The installer must ensure that the measuring device is correctly wired in accordance with

the wiring diagrams. The transmitter must be grounded unless special protection mea-

sures have been taken e.g. galvanically isolated power supply SELV or PELV! (SELV = Safe

Extra Low Voltage; PELV = Protective Extra Low Voltage)

• Invariably, local regulations governing the opening and repair of electrical devices apply.

Safety instructions Proline t-mass 65 Modbus RS485

6Endress+Hauser

2.3 Operational safety

Note the following points:

• Measuring devices for use in hazardous environments are accompanied by separate "Ex

documentation", which is an integral part of these Operating Instructions. Strict compli-

ance with the installation instructions and ratings as stated in this supplementary docu-

mentation is mandatory.

The symbol on the front of this supplementary Ex documentation indicates the approval

and the certification body (e.g. 0Europe, 2USA, 1Canada).

• Burn hazard! When hot fluid passes through the measuring tube, the surface temperature

of the housing increases. In the case of the sensor, in particular, users should expect tem-

peratures that can be close to the fluid temperature. If the temperature of the fluid is high,

implement sufficient measures to prevent burning or scalding.

• The measuring device complies with the general safety requirements in accordance with

EN 61010-1, the EMC requirements of IEC/EN 61326, and NAMUR recommendation

NE 21, NE 43 and NE 53.

• The separate document on the Pressure Equipment Directive must be observed for mea-

suring devices used in Category II or III installations in accordance with the Pressure Equip-

ment Directive.

• The manufacturer reserves the right to modify technical data without prior notice. Your

Endress+Hauser sales center will supply you with current information and updates to

these Operating Instructions.

2.4 Return

• Do not return a measuring device if it is not absolutely certain that it has been fully cleaned

of all traces of hazardous substances, e.g. substances which have penetrated crevices or

diffused through plastic.

• Costs incurred for waste disposal and injury (burns, etc.) due to inadequate cleaning of the

measuring device will be charged to the owner-operator.

• Refer to the measures on →91.

2.5 Product safety

This measuring device is designed in accordance with good engineering practice to meet

state-of-the-art safety requirements, has been tested, and left the factory in a condition in

which it is safe to operate. It complies with the applicable standards and regulations in accor-

dance with EN 61010-1 "Safety requirements for electrical equipment for measurement,

control and laboratory use". It can, however, be a source of danger if used incorrectly or for

other than the designated use.

Proline t-mass 65 Modbus RS485 Identification

Endress+Hauser 7

3 Identification

3.1 Device designation

The "t-mass 65" measuring device consists of the following components:

• t-mass 65 transmitter

• t-mass F, t-mass I sensors

Two versions are available:

• Compact version: transmitter and sensor form a single mechanical unit.

• Remote version: transmitter and sensor are installed separately.

3.1.1 Nameplate of the transmitter

A0005511

Fig. 1: Nameplate specifications for the "t-mass 65" transmitter (example)

1 Order code, serial number: See the specifications on the order confirmation for the meanings of the individual letters and dig-

its.

2 Power supply, frequency, power consumption

3 Available inputs/outputs:

4 Reserved for information on special products

5 Please refer to measuring device documentation

6 Reserved for certificates, approvals and for additional information on device version

7 Ambient temperature range

8 Degree of protection

Order Code:

Ser.No.:

TAG No.:

20-53VAC/16-62VDC

50-60Hz 14VA/8W

IP67/NEMA/Type4X65F25-XXXXXXXXXXXX

12345678901

ABCDEFGHJKLMNPQRST

–20°C (–4°F) < Tamb < +60°C (+140°F)

MODBUS RS485, STATUS-IN

Proline t-mass 65

6N12895

Identification Proline t-mass 65 Modbus RS485

8Endress+Hauser

3.1.2 Nameplate of the sensor

A0005512

Fig. 2: Nameplate specifications for the "t-mass F" sensor (example)

1 Order code, serial number: See the specifications on the order confirmation for the meanings of the individual letters and dig-

its.

2 Nominal diameter device

3 Pressure range

4 Temperature range

5 Material of measuring tubes

6Sealmaterial

7 Reserved for information on special products

8 Please refer to measuring device documentation

9 Ambient temperature range

10 Degree of protection

11 Reserved for additional information on device version (approvals, certificates)

Proline t-mass F

ABCDEFGHIJKLMNOPQRST

TAG-No.:

Ser.No.:

12345678901

Order Code:

IP67 /NEMA/Type 4X

65F50-XXXXXXXXXXXX

Materials:

Seal:

3.1

-0.5...40bar /-7.25...+580 psi gauge

EPDM /PEEK

316/316L/1.4404/Alloy C 22-(2.4602)

-40°C...+100°C /-40°F...+212°F

-20°C(-4°F)<Tamb<+60°C(+140°F)

DN50 DIN/EN PN40

N12895

Proline t-mass 65 Modbus RS485 Identification

Endress+Hauser 9

3.1.3 Nameplate for connections

A0005513

Fig. 3: Nameplate specifications for transmitter connections (example)

1 Serial number

2 Possible configuration of current output

3 Possible configuration of relay contacts

4 Terminal assignment, cable for power supply: 85 to 260 V AC, 20 to 55 V AC, 16 to 62 V DC

Terminal No. 1: L1 for AC, L+ for DC

Terminal No. 2: N for AC, L– for DC

5 Signals present at inputs and outputs, possible configuration and terminal assignment (20 to 27),

see also "Electrical values of inputs/outputs", →93

6 Version of measuring device software currently installed

7 Installed communication type

8 Information on current communication software

9Dateofmanufacture

10 Current updates to data specified in points 6 to 9

Communication:

Drivers:

Device SW: XX.XX.XX

XXXXXXXXXXXXXXXX

Date: 01. MAI 2009

Ex-works / ab-Werk / réglages usine

26(+) / 27(-)

NC:

Versorgung/

Tension d'alimentation

Observer manuel d'instruction

See operatingmanual

Betriebsanleitungbeachten

XXXXXXXXXXXSer.No.:

Supply /

24(+) / 25(-)

22(+) / 23(-)

20(+) / 21(-)

N/L-

NO:

L1/L+

319475-00XX

active

passive

normally open contact

normally closed contact

Update 1 Update 2

MODBUS RS485

STATUS-IN

27 = A (RxD/TxD-N)

26 = B (RxD/TxD-P)

3...30VDC, Ri = 3 kOhm

Identification Proline t-mass 65 Modbus RS485

10 Endress+Hauser

3.2 Certificates and approvals

This measuring device is designed in accordance with good engineering practice to meet

state-of-the-art safety requirements, has been tested, and left the factory in a condition in

which it is safe to operate. The measuring device complies with the applicable standards and

regulations in accordance with EN 61010-1 "Safety requirements for electrical equipment

for measurement, control and laboratory use" and with the EMC requirements of IEC/EN

61326.

The measuring device described in these Operating Instructions thus complies with the stat-

utory requirements of the EC Directives. Endress+Hauser confirms successful testing of the

measuring device by affixing to it the CE mark.

The measuring device meets the EMC requirements of the Australian Communications and

Media Authority (ACMA).

The measuring device meets all the requirements of the Modbus/TCP conformity test and

holds the "Modbus/TCP Conformance Test Policy, Version 2.0". The measuring device has

successfully passed all the test procedures carried out and is certified by the "Modbus/TCP

Conformance Test Laboratory" of the University of Michigan.

3.3 Registered trademarks

KALREZ®and VITON®

Registered trademarks of DuPont Performance Elastomers L.L.C., Wilmington, USA

Modbus®

Registered trademark of SCHNEIDER AUTOMATION, INC.

HistoROM™, S-DAT®, T-DAT™, F-CHIP®, FieldCare®, Fieldcheck®, Applicator®, t-mass®

Registered or registration-pending trademarks of businesses in the Endress+Hauser Group

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