Endress+Hauser HART Proline Promass 500 Bedienerhandbuch

Products Solutions Services

Special Documentation

Proline Promass 500

Functional Safety Manual

SD01729D/06/EN/08.20

71488866

2020-07-31

Proline Promass 500 Table of contents

Endress+Hauser 3

Table of contents

1 Manufacturer's Declaration .... 4

1.1 Safety-related characteristic values ..... 5

2 Certificate ....................... 8

3 About this document ........... 9

3.1 Document function ................... 9

3.2 Using this document .................. 9

3.3 Symbols ............................ 9

3.4 Supplementary device documentation .. 10

4 Permitted device types ........ 12

4.1 SIL label on the nameplate ........... 14

5 Safety function ................ 15

5.1 Definition of the safety function ....... 15

5.2 Restrictions for use in safety-related

applications ........................ 16

6 Use in protective systems ..... 19

6.1 Device behavior during operation ...... 19

6.2 Parameter configuration for safety-

related applications ................. 20

6.3 Proof testing ....................... 31

7 Life cycle ....................... 44

7.1 Requirements for the personnel ....... 44

7.2 Installation ........................ 45

7.3 Commissioning ..................... 45

7.4 Operation ..........................45

7.5 Maintenance ....................... 45

7.6 Repair ............................. 45

7.7 Modification ....................... 46

7.8 Decommissioning ................... 46

8 Appendix ...................... 47

8.1 Structure of the measuring system ..... 47

8.2 Verification or calibration ............ 48

8.3 Notes on the redundant use of multiple

sensors ............................ 48

8.4 Version history ..................... 49

Manufacturer's Declaration Proline Promass 500

4 Endress+Hauser

1 Manufacturer's Declaration

A0037141-EN

Proline Promass 500 Manufacturer's Declaration

Endress+Hauser 5

1.1 Safety-related characteristic values

General

Device designation and permitted

versions

8A5B (Promass A 500)

8A5C (Promass A 500)

8E5B (Promass E 500)

8F5B (Promass F 500)

8H5B (Promass H 500)

8I5B (Promass I 500)

8O5B (Promass O 500)

8P5B (Promass P 500)

8Q5B (Promass Q 500)

8S5B (Promass S 500)

8X5B (Promass X 500)

Order code for "Output; input 1":

• Option BA "4-20mA HART"

• Option BB "4-20mA + Wireless HART"

• Option CA "4-20mA HART Ex-i passive"

• Option CB "4-20mA Ex-i + Wireless HART"

• Option CC "4-20mA HART Ex-i active"

Order code for "Output; input 2":

All options

Order code for "Output; input 3":

All options

Order code for "Output; input 4":

All options

Order code for "Additional approval":

Option LA "SIL"

Safety-related output signal 4 to 20 mA (output; input 1)

Failure current ≤ 3.6 mA or ≥ 21 mA

Assessed measured variable/

function

Monitoring of mass flow, volume flow or density

Safety function(s) Min., Max., Range

Device type according to IEC

61508-2

 Type A  Type B

Mode  Low Demand Mode  High Demand Mode  Continuous Mode 1)

Valid hardware version (main

electronics)

From delivery date October 1, 2017

Valid firmware version 01.01.zz and higher (HART; from delivery date October 1, 2017)

Safety manual SD01729D

Type of assessment

(only 1 version can be selected)

 Complete HW/SW assessment in the context of development including

FMEDA and change process according to IEC 61508-2, 3

 Assessment of evidence for proven-in-use HW/SW including FMEDA and

change process according to IEC 61508-2, 3

Manufacturer's Declaration Proline Promass 500

6 Endress+Hauser

 Analysis of HW/SW field data for evidence of "prior use" according to IEC

61511

 Assessment by FMEDA according to IEC 61508-2 for devices without software

Assessment by (including report

no. + FMEDA data source)

TÜV Rheinland Industrie Service GmbH – Certificate No. 968/FSP 1407.00/17

Test documents Development documents, test reports, data sheets

1) No continuous operation as per IEC 61508: 2011 (section 3.5.16)

SIL integrity

Systematic safety integrity  SIL 2 capability  SIL 3 capability

Hardware safety integrity Single-channel service

(HFT = 0)

 SIL 2 capability  SIL 3 capability

Multi-channel service

(HFT ≥ 1)

 SIL 2 capability  SIL 3 capability

FMEDA

Safety function(s) Min., Max., Range

Device model A1 A2

Option BA, BB Option CA, CB Option BA, BB Option CA, CB, CC

λDU 1) 127 FIT 127 FIT 145 FIT 146 FIT

λDD 1480 FIT 1439 FIT 2131 FIT 2172 FIT

λSU 994 FIT 957 FIT 1172 FIT 1209 FIT

λSD 1319 FIT 1348 FIT 2131 FIT 2102 FIT

SFF - Safe Failure Fraction 97 % 97 %

PFDavg for T1 = 1 year 2)

(single-channel architecture)

5.6 · 10-4 6.3 · 10-4

PFDavg for T1 = 4 years

(single-channel architecture)

2.2 · 10-3 2.5 · 10-3

PFH 6.4 · 10-8 6.3 · 10-8 7.3 · 10-8

PTC 3) Up to 99 % Up to 99 %

MTBFtot 4) 56 years 58 years 47 years 48 years

Diagnostic test interval 5) 30 min 30 min

Fault response time 6) 30 s 30 s

Process safety time 7) 50 h 50 h

Proline Promass 500 Manufacturer's Declaration

Endress+Hauser 7

Recommended test interval T14 years 3 years

MTTFd 8) 71 years 73 years 50 years 49 years

1) FIT = Failure In Time, number of failures per 109 h

2) Valid for averaged ambient temperatures up to 40 °C (104 °F) in accordance with general standard for devices

with SIL capability.

3) PTC = Proof Test Coverage (diagnostic coverage achieved by device failure detection during manual proof testing)

4) This value takes into account all failure types of the electronic components as per Siemens SN29500

5) All diagnostic functions are carried out at least once during this time.

6) Maximum time between fault detection and fault response.

7) The process safety time amounts to the diagnostic test interval * 100 (calculation as per IEC 61508).

8) MTTFd as per ISO 13849/IEC 62061 also includes soft errors (sporadic bit errors in data memories).

Note

The measuring device has been developed for use in "Low Demand" and "High Demand" mode.

Explanation

Our in-house quality management system saves information on safety-related systematic errors that will become

known in the future.

Certificate Proline Promass 500

8 Endress+Hauser

2 Certificate

A0033748

Proline Promass 500 About this document

Endress+Hauser 9

3 About this document

3.1 Document function

The document is part of the Operating Instructions and serves as a reference for application-

specific parameters and notes.

• General information about functional safety: SIL

• General information about SIL is available:

In the Downloads area of the Endress+Hauser website: www.endress.com/SIL

3.2 Using this document

3.2.1 Information on the document structure

Additional information regarding:

• The arrangement of the parameters, along with a short description, according to the

Operation menu, Setup menu, Diagnostics menu: Operating Instructions

• Operating concept: Operating Instructions

3.3 Symbols

3.3.1 Safety symbols

DANGER

This symbol alerts you to a dangerous situation. Failure to avoid this situation will result in

serious or fatal injury.

WARNING

This symbol alerts you to a dangerous situation. Failure to avoid this situation can result in

serious or fatal injury.

CAUTION

This symbol alerts you to a dangerous situation. Failure to avoid this situation can result in

minor or medium injury.

NOTICE

This symbol contains information on procedures and other facts which do not result in

personal injury.

3.3.2 Symbols for certain types of information

Symbol Meaning

Allowed

Procedures, processes or actions that are permitted.

Forbidden

Procedures, processes or actions that are forbidden.

Tip

Indicates additional information.

About this document Proline Promass 500

10 Endress+Hauser

Symbol Meaning

Reference to documentation

Reference to page

Reference to graphic

Notice or individual step to be observed

… Series of steps

Result of a step

A0028662

Operation via local display

A0028663

Operation via operating tool

A0028665

Write-protected parameter

3.3.3 Symbols in graphics

Symbol Meaning

1, 2, 3 ... Item numbers

A, B, C, ... Views

A-A, B-B, C-C, ... Sections

3.4 Supplementary device documentation

For an overview of the scope of the associated Technical Documentation, refer to the

following:

•W@M Device Viewer (www.endress.com/deviceviewer): Enter the serial number from

nameplate

•Endress+Hauser Operations App: Enter the serial number from the nameplate or scan

the 2D matrix code (QR code) on the nameplate

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