Endress+Hauser Memocheck Sim CYP03D Bedienungsanleitung

Products Solutions Services

Operating Instructions

Memocheck Sim CYP03D

Testing tool for analysis measuring points

BA00481C/07/EN/18.18

71416644

2018-09-30

Declaration of Conformity Memocheck Sim CYP03D

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Declaration of Conformity

Memocheck Sim CYP03D Table of contents

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Table of contents

1 About this document ........... 4

1.1 Warnings ........................... 4

1.2 Symbols used ........................ 4

2 Basic safety instructions ....... 5

2.1 Requirements for personnel ........... 5

2.2 Designated use ...................... 5

2.3 Occupational safety .................. 5

2.4 Operational safety ................... 6

2.5 Product safety ....................... 6

3 Device description .............. 9

3.1 Measuring system .................... 9

3.2 Simulation values ................... 10

4 Incoming acceptance and

product identification ......... 11

4.1 Incoming acceptance ................ 11

4.2 Product identification ................ 11

4.3 Certificates and approvals ............ 12

5 Electrical connection .......... 13

5.1 Connection in hazardous areas ........ 13

5.2 Connecting the simulator ............ 13

6 Operation options ............. 14

6.1 Overview .......................... 14

6.2 Structure and function of the operating

menu ............................. 16

7 Commissioning ................ 18

7.1 Switching on the measuring device .... 18

7.2 Setting the operating language ........ 18

7.3 Quick Setup ........................ 18

8 Operation ...................... 20

8.1 Configuring the measuring device ..... 20

8.2 Extended functions .................. 23

9 Diagnosis ...................... 43

10 Maintenance .................. 43

10.1 Cleaning ........................... 43

10.2 Battery replacement ................. 43

10.3 Calibration and qualification .......... 43

11 Repair .......................... 44

11.1 Spare parts ........................ 44

11.2 Return ............................ 44

11.3 Disposal ........................... 44

12 Accessories .................... 45

12.1 Memosens data cable ................ 45

12.2 Storage case ....................... 45

13 Technical data ................. 46

13.1 Environment ....................... 46

13.2 Mechanical construction ............. 47

Index ................................. 49

About this document Memocheck Sim CYP03D

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1 About this document

1.1 Warnings

Structure of information Meaning

LDANGER

Causes (/consequences)

If necessary, Consequences of non-

compliance (if applicable)

‣Corrective action

This symbol alerts you to a dangerous situation.

Failure to avoid the dangerous situation will result in a fatal or serious injury.

LWARNING

Causes (/consequences)

If necessary, Consequences of non-

compliance (if applicable)

‣Corrective action

This symbol alerts you to a dangerous situation.

Failure to avoid the dangerous situation can result in a fatal or serious injury.

LCAUTION

Causes (/consequences)

If necessary, Consequences of non-

compliance (if applicable)

‣Corrective action

This symbol alerts you to a dangerous situation.

Failure to avoid this situation can result in minor or more serious injuries.

NOTICE

Cause/situation

If necessary, Consequences of non-

compliance (if applicable)

‣Action/note

This symbol alerts you to situations which may result in damage to property.

1.2 Symbols used

Symbol Meaning

Additional information, tips

Permitted or recommended

Not permitted or not recommended

Reference to device documentation

Reference to page

Reference to graphic

 Result of a step

Memocheck Sim CYP03D Basic safety instructions

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2 Basic safety instructions

2.1 Requirements for personnel

• Installation, commissioning, operation and maintenance of the measuring system may be

carried out only by specially trained technical personnel.

• The technical personnel must be authorized by the plant operator to carry out the specified

activities.

• The electrical connection may be performed only by an electrical technician.

• The technical personnel must have read and understood these Operating Instructions and

must follow the instructions contained therein.

• Faults at the measuring point may only be rectified by authorized and specially trained

personnel.

Repairs not described in the Operating Instructions provided must be carried out only

directly at the manufacturer's site or by the service organization.

2.2 Designated use

Memocheck Sim CYP03D is a test tool for analysis measuring points. It enables the simulation

of user-definable measured values and errors of all sensors incorporating

Memosenstechnology.

The main areas of application are:

• Chemicals and process engineering

• Food, pharmaceutical industry and biotechnology

• Water and wastewater treatment

• Hazardous areas

Use of the device for any purpose other than that described, poses a threat to the safety of

people and of the entire measuring system and is therefore not permitted.

The manufacturer is not liable for damage caused by improper or non-designated use.

2.3 Occupational safety

As the user, you are responsible for complying with the following safety conditions:

• Installation guidelines

• Local standards and regulations

• Regulations for explosion protection

Electromagnetic compatibility

• The product has been tested for electromagnetic compatibility in accordance with the

applicable European standards for industrial applications.

• The electromagnetic compatibility indicated applies only to a product that has been

connected in accordance with these Operating Instructions.

Basic safety instructions Memocheck Sim CYP03D

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2.4 Operational safety

Before commissioning the entire measuring point:

1. Verify that all connections are correct.

2. Ensure that electrical cables and hose connections are undamaged.

3. Do not operate damaged products, and protect them against unintentional operation.

4. Label damaged products as defective.

During operation:

‣If faults cannot be rectified:

products must be taken out of service and protected against unintentional operation.

2.5 Product safety

2.5.1 State of the art

The product is designed to meet state-of-the-art safety requirements, has been tested, and

left the factory in a condition in which it is safe to operate. The relevant regulations and

European standards have been observed.

2.5.2 Safety instructions for electrical equipment in hazardous areas

The Memosens inductive sensor cable connection system consists of:

• Memocheck Sim (Memosens technology) CYP03D

• Measuring cable CYK10

Memosens is approved for measuring applications in explosive atmospheres in accordance

with:

• IECEx design approval, IECEx BVS 12.0007

• ATEX design approval BVS 12 ATEX E 008 with amendments

The EC Declaration of Conformity is an integral part of these Operating Instructions.

The Memocheck Sim CYP03D is powered by three alkaline batteries with a total nominal

voltage of 4.5 V.

‣Use only the following battery types!

Type

Manufacturer Energizer

Type EN91

Designation LR6 (IEC)

Ubattery, nominal 1.5 V

Chemical composition Zinc/manganese dioxide (Zn / MnO2)

‣Do not open the Memocheck Sim CYP03D in hazardous areas.

Memocheck Sim CYP03D Basic safety instructions

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‣Before commissioning the Memocheck Sim CYP03D, make sure that the battery

compartment is closed securely with a screw.

‣The maximum permissible cable length is 100 m (330 ft).

‣Pay attention to the requirements for electrical installations in explosive atmospheres

(EN/IEC 60079-14).

‣The conductive protective coating on the device is part of the Ex-related safety concept.

Make sure that there is no damage >4 cm2 to the protective coating.

Hazardous area versions of digital sensors and simulators incorporating Memosens

technology are indicated by a red-orange ring on the plug-in head.

IECEx

Connecting the approved digital Memocheck Sim CYP03D sensor simulator to the IECEx-

certified, intrinsically safe sensor output circuit of the Liquiline M CM42 (IECEx TUR

11.0007X) transmitter or alternatively to an IECEx-certified, intrinsically safe Memosens

sensor output:

Use only the following IECEx-certified measuring cables:

– CYK10-G*** (IECEx BVS 11.0052X)

– or a Memosens measuring cable that has IECEx certification and is identical in terms of

design, appliance technology and function.

‣The electrical connection must be made according to the wiring diagram.

‣The transmitter's Memosens input must support the following maximum values. In

particular, the effective inner inductance and the capacitance of the approved, intrinsically

safe sensor output may not exceed these values:

1. Entity Parameters 1) 2. Entity Parameters 1)

U0 = 5.1 V U0 = 5.04 V

I0 = 130 mA I0 = 80 mA

P0 = 166 mW (linear output curve) P0 = 112 mW (trapezoid output curve)

Ci = 15 μF Ci = 14.1 μF

Li = 95 μΗ Li = 237.2 μΗ

1) Ex-relevant electrical connection parameters

ATEX

Connecting the approved digital Memocheck Sim CYP03D sensor simulator to the ATEX-

certified, intrinsically safe sensor output circuit of the Liquiline M CM42 transmitter or

alternatively to an ATEX-certified, intrinsically safe Memosens sensor output:

Use only the following ATEX-certified measuring cables:

– CYK10-G*** (BVS 04 ATEX E 121 X incl. amendments)

– or a Memosens measuring cable that has ATEX certification and is identical in terms of

design, appliance technology and function.

‣The electrical connection must be made according to the wiring diagram.

Basic safety instructions Memocheck Sim CYP03D

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‣The transmitter's Memosens input must support the following maximum values. In

particular, the effective inner inductance and the capacitance of the approved, intrinsically

safe sensor output may not exceed these values:

1. Entity Parameters 1) 2. Entity Parameters 1)

U0 = 5.1 V U0 = 5.04 V

I0 = 130 mA I0 = 80 mA

P0 = 166 mW (linear output curve) P0 = 112 mW (trapezoid output curve)

Ci = 15 μF Ci = 14.1 μF

Li = 95 μΗ Li = 237.2 μΗ

1) Ex-relevant electrical connection parameters

Temperature classes

Simulator Ambient temperature range TaTemperature class

Memocheck Sim CYP03D-**+** -20 to +50 ˚C (-4 to 122 ˚F) T4

If the ambient temperatures shown above are not exceeded no invalid temperatures for the

particular temperature class will occur at the simulator.

CSA

‣Pay attention to the documentation and control drawings for the transmitter.

2.5.3 IT security

We only provide a warranty if the device is installed and used as described in the Operating

Instructions. The device is equipped with security mechanisms to protect it against any

inadvertent changes to the device settings.

IT security measures in line with operators' security standards and designed to provide

additional protection for the device and device data transfer must be implemented by the

operators themselves.

Memocheck Sim CYP03D Device description

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3 Device description

3.1 Measuring system

Sensor simulation in a complete measuring system consists of:

• Memocheck Sim CYP03D

• Transmitter with Memosens technology, e.g. Liquiline M CM42 or Liquiline CM44x

• CYK10 Memosens data cable

A0025995

 1 Measuring system with Memocheck Sim CYP03D

1 Liquiline CM44x transmitter

2 CYK10 Memosens data cable

3 Memocheck Sim CYP03D

Device description Memocheck Sim CYP03D

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3.2 Simulation values

With the Memocheck Sim CYP03D you can simulate the following data:

• Simulation values

– Main values

– Raw values

– Temperature

• Parameter

– pH glass (pH glass)

– pH glass, SIL sensor (pH glass SIL)

– pH ISFET (pH Isfet)

– ORP (ORP)

– pH + ORP combined sensor (pH + ORP)

– Conductivity conductive (Cond c)

– conductivity, conductive, 4-pin (Cond c 4-pol)

– conductivity, inductiveCond i)

– oxygen, amperometric (Oxygen (amp.))

– Oxygen, optical, Memosens (Oxygen (opt.Memo.))

– Oxygen, optical, fixed cable (Oxy. (opt.fixed))

– Chlorine (Chlorine)

– TurbidityTurbidity)

– Nitrate (Nitrate)

– SAC (SAC)

• The main simulation values can be selected as required within the context of the sensor

specification values

• Repeated ramp with any increment

• Error, e. g. glass breakage, alarm and warning

• Calibration values

You can freely configure all the values so that they match your process. The data listed above

are displayed on the transmitters.

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