Endress+Hauser Micropilot S FMR540 Bedienungsanleitung

BA00326F/00/EN/13.10

71127749

Valid as of software version:

V 01.01.xx (amplifier)

V 01.01.xx (communication)

Operating Instructions

Micropilot S FMR540

Level-Radar

MadeinGermanyMaulburg

Madein Germany Maulburg

IP 65

Messbereich

Measuringrange

U16...36VDC

4...20mA

max.20m

70°C:

At >85°C

Order Code:

Ser.-No.:

SS+HAUSER

OPILOT FMR

MadeinGermanyMaulburg

Madein Germany Maulburg

IP 65

Messbereich

Measuring range

U16...36 VDC

4...20 mA

max.20 m

70°C :

At >85°C

Order Code:

Ser.-No.:

SS+HAUSER

OPILOTFMR

Micropilot S FMR540 4 to 20 mA HART

2Endress+Hauser

Brief operating instructions

L00-FMR54xxx-19-00-00-en-007

!Note!

This operating manual explains the installation and initial start-up for the level transmitter.

All functions that are required for a typical measuring task are taken into account here. In addition,

the Micropilot S provides many other functions that are not included in this operating manual, such

as optimising the measuring point and converting the measured values.

An overview of all device functions can be found on →ä72.

The operating manual BA00341F/00/EN "Description of Instrument Functions" provides an

extensive description of all device functions, which can be found on the enclosed CD-ROM.

The Operating Instructions can also be found on our homepage: www.endress.com

… …

…

KA255F/00/a2/09.06

52027735

…

52027735

Micropilot S FMR540 - Brief operating instructions

- dome

ceiling

- horizontal

cyl.

- bypass

…

- unknown

- DC: <1.9

- DC: 1.9 … 4

-DC:4…10

- DC: >10

- standard

- calm

surface

- add.

agitator

…

input E

(see sketch)

input F

(see sketch)

only for

bypass +

stilling well

-ok

- too small

- too big

- unknown

- manual

displayed

(see sketch)

D and L are confirm

or specify

range

suggestion

000

measured

value

Group

selection

basic

setup

safety settings

system parameter

display

envelope

curve

linearisation

dip table

extended calibr.

output

092

language

diagnostics

0A0

present error

002

tank

shape

002

tank

shape

004

process

cond.

005

empty

calibr.

006

full

calibr.

007

pipe

diameter

008

dist./

meas value

051

check

distance

003

medium

cond.

052

range of

mapping

009

set value

008

dist./

meas value

- envel. curve

- incl. FAC

- incl. cust. map

- single curve

- cyclic

= 100: unlocked

100: locked≠

0E1

plot settings

0E2

recording

curve

0A1

previous error

0A4

unlock parameter

HART

}

Contrast: +or +

flange:

reference point

of measurement

Micropilot S FMR540 4 to 20 mA HART Table of contents

Endress+Hauser 3

Table of contents

1 Safety instructions . . . . . . . . . . . . . . . . 4

1.1 Designated use . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

1.2 Installation, commissioning and operation . . . . . . . . 4

1.3 Operational safety and process safety . . . . . . . . . . . . 4

1.4 Notes on safety conventions and symbols . . . . . . . . . 5

2 Identification . . . . . . . . . . . . . . . . . . . . 6

2.1 Device designation . . . . . . . . . . . . . . . . . . . . . . . . . 6

2.2 Scope of delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

2.3 Certificates and approvals . . . . . . . . . . . . . . . . . . . . 9

2.4 Registered trademarks . . . . . . . . . . . . . . . . . . . . . . . 9

3 Installation . . . . . . . . . . . . . . . . . . . . . 10

3.1 Quick installation guide . . . . . . . . . . . . . . . . . . . . . 10

3.2 Incoming acceptance, transport, storage . . . . . . . . . 10

3.3 Installation conditions . . . . . . . . . . . . . . . . . . . . . . 11

3.4 Installation instructions . . . . . . . . . . . . . . . . . . . . . 16

3.5 Post-installation check . . . . . . . . . . . . . . . . . . . . . . 24

4 Wiring . . . . . . . . . . . . . . . . . . . . . . . . 25

4.1 Quick wiring guide . . . . . . . . . . . . . . . . . . . . . . . . 25

4.2 Connecting the measuring unit . . . . . . . . . . . . . . . 27

4.3 Recommended connection . . . . . . . . . . . . . . . . . . 30

4.4 Degree of protection . . . . . . . . . . . . . . . . . . . . . . . 30

4.5 Post-connection check . . . . . . . . . . . . . . . . . . . . . . 30

5 Operation . . . . . . . . . . . . . . . . . . . . . . 31

5.1 Quick operation guide . . . . . . . . . . . . . . . . . . . . . . 31

5.2 Display and operating elements . . . . . . . . . . . . . . . 33

5.3 Local operation . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

5.4 Display and acknowledging error messages . . . . . . 39

5.5 HART communication . . . . . . . . . . . . . . . . . . . . . . 40

6 Commissioning. . . . . . . . . . . . . . . . . . 43

6.1 Function check . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

6.2 Switching on the measuring device . . . . . . . . . . . . 43

6.3 Basic Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

6.4 Basic Setup with the VU331 . . . . . . . . . . . . . . . . . 46

6.5 Basic Setup with the Endress+Hauser

operating program . . . . . . . . . . . . . . . . . . . . . . . . . 56

7 Maintenance. . . . . . . . . . . . . . . . . . . . 59

8 Accessories. . . . . . . . . . . . . . . . . . . . . 60

8.1 Weather protection cover . . . . . . . . . . . . . . . . . . . 60

8.2 Sensor alignment tool for alignment device . . . . . . 60

8.3 Commubox FXA195 HART . . . . . . . . . . . . . . . . . . 61

8.4 Commubox FXA291 . . . . . . . . . . . . . . . . . . . . . . . 61

8.5 ToF Adapter FXA291 . . . . . . . . . . . . . . . . . . . . . . . 61

9 Trouble-shooting . . . . . . . . . . . . . . . . . 62

9.1 Trouble-shooting instructions . . . . . . . . . . . . . . . . . 62

9.2 System error messages . . . . . . . . . . . . . . . . . . . . . . 63

9.3 Application errors . . . . . . . . . . . . . . . . . . . . . . . . . 65

9.4 Spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

9.5 Return . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68

9.6 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68

9.7 Software history . . . . . . . . . . . . . . . . . . . . . . . . . . . 68

9.8 Contact addresses of Endress+Hauser . . . . . . . . . . . 68

10 Technical data . . . . . . . . . . . . . . . . . . . 69

10.1 Additional technical data . . . . . . . . . . . . . . . . . . . . 69

11 Appendix. . . . . . . . . . . . . . . . . . . . . . . 72

11.1 Operating menu HART (display modul) . . . . . . . . . 72

11.2 Patents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76

Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77

Safety instructions Micropilot S FMR540 4 to 20 mA HART

4Endress+Hauser

1 Safety instructions

1.1 Designated use

The Micropilot S is a compact level radar for the continuous, contactless measurement of

predominantly solids. The device can also be freely mounted outside closed metal vessels because

of its operating frequency in the K-band and a maximum radiated pulsed energy of 1 mW (average

power output 1 μW). Operation is completely harmless to humans and animals.

1.2 Installation, commissioning and operation

The Micropilot S has been designed to operate safely in accordance with current technical, safety

and EU standards. If installed incorrectly or used for applications for which it is not intended,

however, it is possible that application-related dangers may arise, e.g. product overflow due to

incorrect installation or calibration. For this reason, the device must be installed, connected,

operated and maintained according to the instructions in this manual: personnel must be authorised

and suitably qualified. The manual must have been read and understood, and the instructions

followed. Modifications and repairs to the device are permissible only when they are expressly

approved in the manual.

1.3 Operational safety and process safety

Alternative monitoring measures must be taken to ensure operational safety and process safety

during configuration, testing and maintenance work on the device.

1.3.1 Hazardous areas

Measuring systems for use in hazardous environments are accompanied by separate "Ex

documentation", which is an integral part of this Operating Manual. Strict compliance with the

installation instructions and ratings as stated in this supplementary documentation is mandatory.

• Ensure that all personnel are suitably qualified.

• Observe the specifications in the certificate as well as national and local standards and regulations.

1.3.2 FCC approval

This device complies with part 15 of the FCC Rules. Operation is subject to the following two

conditions:

1. This device may not cause harmful interference, and

2. this device must accept any interference received, including interference that may cause

undesired operation.

"Caution!

Changes or modifications not expressly approved by the part responsible for compliance could void

the user’s authority to operate the equipment.

Micropilot S FMR540 4 to 20 mA HART Safety instructions

Endress+Hauser 5

1.4 Notes on safety conventions and symbols

In order to highlight safety-relevant or alternative operating procedures in the manual, the following

conventions have been used, each indicated by a corresponding symbol in the margin.

Safety conventions

#Warning!

A warning highlights actions or procedures which, if not performed correctly, will lead to personal

injury, a safety hazard or destruction of the device.

"Caution!

Caution highlights actions or procedures which, if not performed correctly, may lead to personal injury

or incorrect functioning of the device.

!Note!

A note highlights actions or procedures which, if not performed correctly, may indirectly affect

operation or may lead to an device response which is not planned.

Explosion protection

0Device certified for use in explosion hazardous area

If the device has this symbol embossed on its name plate it can be installed in an explosion hazardous

area.

-Explosion hazardous area

Symbol used in drawings to indicate explosion hazardous areas. Devices located in and wiring entering

areas with the designation "explosion hazardous areas" must conform with the stated type of protection.

.Safe area (non-explosion hazardous area)

Symbol used in drawings to indicate, if necessary, non-explosion hazardous areas. Devices located in

safe areas still require a certificate if their outputs run into explosion hazardous areas.

Electrical symbols

%Direct voltage

A terminal to which or from which a direct current or voltage may be applied or supplied.

&Alternating voltage

A terminal to which or from which an alternating (sine-wave) current or voltage may be applied or

supplied.

)Grounded terminal

A grounded terminal, which as far as the operator is concerned, is already grounded by means of an

earth grounding system.

*Protective grounding (earth) terminal

A terminal which must be connected to earth ground prior to making any other connection to the

equipment.

+Equipotential connection (earth bonding)

A connection made to the plant grounding system which may be of type e.g. neutral star or

equipotential line according to national or company practice.

Temperature resistance of the connection cables

States, that the connection cables must be resistant to a temperature of at least 85 °C.

t >85°C

Identification Micropilot S FMR540 4 to 20 mA HART

6Endress+Hauser

2 Identification

2.1 Device designation

2.1.1 Nameplate

The following technical data are given on the device nameplate:

L00-FMR53xxx-18-00-00-en-003

Information on the nameplate of the Micropilot S FMR540

L00-FMR540xx-18-00-00-en-001

Information on the NMi type plate for custody transfer applications of the Micropilot S FMR540

Note!

The fields are only filled if in feature "70 - Weight + measures approval" the variant "F" is selected.

L00-FMR540xx-18-00-00-en-002

Information on the PTB type plate for custody transfer applications of the Micropilot S FMR540

Note!

The fields are only filled if in feature "70 - Weight + measures approval" the variant "G" is selected.

Dat./Insp.:

Order Code:

Ser.-No.:

ENDRESS+HAUSER Made in Germany

D-79689 Maulburg

if modification

see sep. label

MICROPILOT S

Tantenna max. °C

Messbereich

Measuring range max.

4 … 20 mA HART

16 ... 30 V DC

0700

PTB 00 ATEX 2067 X

II 1/2 G EEx ia IIC T6

Anschlusswerte u. Temp.-Klasse siehe/

Connection values and temp.-classific.

see

T > 60°C

amb

XXXXXXXXXXX

XXXXX

Order Code

(see Order Information) Registration No

ATEX

Safety information

max. pressure in tank

Degree of protection

measuring range

max permissible

temperature

on the antenna

ENDRESS+HAUSER

MICROPILOT S FMR

Hersteller / Producer :

Zert.Messbereich/Cert.Measuring range

Umgeb./Environm.

bis

min

max

von

from

Baujahr

ear of constr.

Zertifikat-Nr.

Certification no.

m°C

Tank-Nr.

Tank-no.

Tankreferenzhöhe

Tank reference height m

250002069--

Certification no

Certificated

Measuring range from ... to ... min. environment temperature max. environment temperature

Year of construction Tank reference height Tank-no.

ENDRESS+HAUSER

MICROPILOTSFMR

Hersteller /Producer :

Zert.Messbereich/Cert.Measuring range Umgeb./Environm.

bis

to min max

von

from

Baujahr

Year of constr.

m°C

Tank-Nr.

Tank-no.

Tankreferenzhöhe

Tank reference height

250002069--

Certificated

Measuring range from ... to ... min. environment temperature max. environment temperature

Year of construction Tank reference height Tank-no.

Approval number

Micropilot S FMR540 4 to 20 mA HART Identification

Endress+Hauser 7

2.1.2 Ordering structure

This overview does not mark options which are mutually exclusive.

10 Approval:

A Non-hazardous area

D IEC Ex ia IIC T6 (in preparation)

G ATEX II 3G EEx nA II T6 (in preparation)

I NEPSI Ex ia IIC T6 (in preparation)

K TIIS Ex ia IIC T3 (in preparation)

L TIIS Ex ia IIC T6 (in preparation)

M TIIS Ex d (ia) T3 (in preparation)

N TIIS Ex d (ia) T6 (in preparation)

S FM IS Cl.I Div.1 Gr.A-D, zone 0,1,2

T FM XP Cl.I Div.1 Gr.A-D, zone 1,2 (in preparation)

U CSA IS Cl.I Div.1 Gr.A-D, zone 0,1,2

V CSA XP Cl.I Div.1 Gr. A-D, zone 1,2 (in preparation)

1 ATEX II 1/2G EEx ia IIC T6

4 ATEX II 1/2G EEx d (ia) IIC T6 (in preparation)

6 ATEX II 1/2G EEx ia IIC T6, WHG

Y Special version, TSP-No. to be spec.

20 Antenna; Seal:

E 100mm/4" horn, Align. device; FKM Viton GLT

G 200mm/8" Parabolic, Align. device; FKM Viton GLT

H 250mm/10" Parabolic, Align. device; FKM Viton GLT

9 Special version, TSP-No. to be spec.

30 Antenna Extension:

1w/o

2 150mm/6"

3 250mm/10"

4 450mm/18"

9 Special version, TSP-No. to be spec.

40 Process connection:

– EN-Flanges –

CQJ DN100 PN10/16 B1, 316L; flange EN1092-1 (DIN2527 C)

CWJ DN150 PN10/16 B1, 316L; flange EN1092-1 (DIN2527 C)

CKJ DN200 PN16 B1, 316L; flange EN1092-1 (DIN2527 C)

C6J DN250 PN16 B1, 316L; flange EN1092-1 (DIN2527 C)

– ASME-Flanges –

APJ 4" 150lbs RF, 316/316L, flange ANSI B16.5

AVJ 6" 150lbs RF, 316/316L, flange ANSI B16.5

AKJ 8" 150lbs RF, 316/316L, flange ANSI B16.5

A5J 10" 150lbs RF, 316/316L flange ANSI B16.5

– JIS-Flanges –

KHJ 10K 100A RF, 316L, flange JIS B2220

KVJ 10K 150A RF, 316L, flange JIS B2220

KDJ 10K 200A RF, 316L, flange JIS B2220

K5J 10K 250A RF, 316L, flange JIS B2220

– JPI-Flanges –

LHJ 100A 150lbs RF, 316/316L flange JPI 7S-15

LVJ 150A 150lbs RF, 316/316L flange JPI 7S-15

LKJ 200A 150lbs RF, 316/316L flange JPI 7S-15

LLJ 250A 150lbs RF, 316/316L flange JPI 7S-15

– Miscellaneous –

XVJ UNI flange DN150/6"/150, 316L

Max PN1/14.5lbs/1K, suitable for

DN150 PN10/16, 6" 150lbs, 10K 150

X3J UNI flange DN200/8"/200, 316L

Max PN1/14.5lbs/1K, suitable for

DN200 PN10/16, 8" 150lbs, 10K 200

X5J UNI flange DN250/10"/250, 316L

Max PN1/14.5lbs/1K, suitable for

DN250 PN10/16, 10" 150lbs, 10K 250

YY9 Special version, TSP-No. to be spec.

50 Output; Operation:

A 4-20mA HART; 4-line display VU331, envelope curve display on site

Y Special version, TSP-No. to be spec.

Identification Micropilot S FMR540 4 to 20 mA HART

8Endress+Hauser

60 Housing:

C T12 Alu, coated IP68 NEMA6P, separate connection compartment

Y Special version, TSP-No. to be spec.

70 Cable entry:

1 Thread M20

2GlandM20

3ThreadG1/2

4ThreadNPT1/2

9 Special version, TSP-No. to be spec.

80 Weight + Measure Approval:

A NMi (<1mm) Type approval

F NMi witnessed initial verificat. (<1mm) Type approval

G PTB witnessed initial verificat. (<1mm) Type approval

R Not selected; Inventory control Version (3 mm)

Y Special version, TSP-No. to be spec.

90 Additional Option:

A Basic version

G GL marine certificate (in preparation)

Y Special version, TSP-No. to be spec.

995 Marking:

1 Tagging(TAG), see additional spec.

FMR540- Complete product designation

Micropilot S FMR540 4 to 20 mA HART Identification

Endress+Hauser 9

2.2 Scope of delivery

"Caution!

It is essential to follow the instructions concerning the unpacking, transport and storage of

measuring devices given in the chapter "Incoming acceptance, transport, storage", →ä10!

The scope of delivery consists of:

• Assembled device

• Accessories (→ä60)

•2seals

• Endress+Hauser operating program on the enclosed CD-ROM

• Brief operating instructions KA01059F/00/EN for quick commissioning

•

Brief operating instructions KA00255F/00/A2 (basic setup/troubleshooting), housed in the device

• Approval documentation: if this is not included in the operating manual

• CD-ROM with further documentation, e.g.

– Technical Information

– Operating Instructions

– Description of Instrument Functions

2.3 Certificates and approvals

CE mark, declaration of conformity

The device is designed to meet state-of-the-art safety requirements, has been tested and left the

factory in a condition in which it is safe to operate. The device complies with the applicable

standards and regulations as listed in the EC declaration of conformity and thus complies with the

statutory requirements of the EG directives. Endress+Hauser confirms the successful testing of the

device by affixing to it the CE mark.

2.4 Registered trademarks

KALREZ®, VITON®, TEFLON®

Registered trademark of the company, E.I. Du Pont de Nemours & Co., Wilmington, USA

TRI-CLAMP®

Registered trademark of the company, Ladish & Co., Inc., Kenosha, USA

HART®

Registered trademark of HART Communication Foundation, Austin, USA

ToF®

Registered trademark of the company Endress+Hauser GmbH+Co. KG, Maulburg, Germany

PulseMaster®

Registered trademark of the company Endress+Hauser GmbH+Co. KG, Maulburg, Germany

PhaseMaster®

Registered trademark of the company Endress+Hauser GmbH+Co. KG, Maulburg, Germany

FieldCare®

Registered trademark of the company Endress+Hauser Process Solutions AG, Rheinach, CH

Installation Micropilot S FMR540 4 to 20 mA HART

10 Endress+Hauser

3 Installation

3.1 Quick installation guide

L00-FMR54xxx-17-00-00-en-015

3.2 Incoming acceptance, transport, storage

3.2.1 Incoming acceptance

Check the packing and contents for any signs of damage. Check the shipment, make sure nothing

is missing and that the scope of supply matches your order.

3.2.2 Transport

"Caution!

Follow the safety instructions and transport conditions for devices of more than 18 kg.

Do not lift the measuring device by its housing in order to transport it.

3.2.3 Storage

Pack the measuring device so that is protected against impacts for storage and transport.

The original packing material provides the optimum protection for this.

The permissible storage temperature is -40 °C to +80 °C or -50 °C to +80 °C.

90°

Maker on flange

(Example)

Marker on

sensor neck

(Example)

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