Endress+Hauser SpectraSensors SS2100 Firmware-Update

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XA02750C/66/EN/01.21

Safety Instruction

SS2100 TDLAS Gas Analyzer

Class I, Div.2 Grp. A, B, C, D T3 / T3C

Class I, Zone 2 IIC T3 / T3C

Type 4X, IP66

Revision History

the express written permission of Endress+Hauser. Endress+Hauser reserves the right to change product

design and specifications at any time without prior notice.

Revision Engineering Order Date

A EO16850 November 14, 2016

B ECR17764 April 3, 2019

C ECR18465 September 30, 2020

01.21 EO18935 November 18, 2021

Endress+Hauser i

SS2100 TDLAS Gas Analyzer XA02750C

Table of Contents

1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

How to Use This Manual . . . . . . . . . . . . . . . . . . 1

Conventions used in this manual . . . . . . . . . 1

Associated Documents . . . . . . . . . . . . . . . . . . . . 1

Manufacturer Address . . . . . . . . . . . . . . . . . . . . 2

2 General Safety Information . . . . . . . . . . . . . . . 3

Intended Equipment Use . . . . . . . . . . . . . . . . . . 3

Warning Labels . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Safety warning label . . . . . . . . . . . . . . . . . . . 3

Equipment labels . . . . . . . . . . . . . . . . . . . . . . 4

Instructional symbols . . . . . . . . . . . . . . . . . . 5

Analyzer Technical Specifications . . . . . . . . . . . 5

Peripheral devices . . . . . . . . . . . . . . . . . . . . . 5

Equipment ratings . . . . . . . . . . . . . . . . . . . . . 5

Potential Risks

Affecting Personnel . . . . . . . . . . . . . . . . . . . . . . 7

Personnel responsibility . . . . . . . . . . . . . . . . 8

Mitigating Risks . . . . . . . . . . . . . . . . . . . . . . . . . 8

Exposure to toxic gas (HS) . . . . . . . . . . . . . . 8

Electrocution hazard . . . . . . . . . . . . . . . . . . . 8

Explosion/fire hazard . . . . . . . . . . . . . . . . . . 8

3 Equipment Installation. . . . . . . . . . . . . . . . . . . 9

Mounting the Analyzer . . . . . . . . . . . . . . . . . . . 9

Lifting/carrying the analyzer . . . . . . . . . . . . 9

Electrical Wiring Requirements . . . . . . . . . . . 11

External circuit breaker requirements . . . 11

Protective Chassis and Ground

Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Color coding . . . . . . . . . . . . . . . . . . . . . . . . . 11

Connections to the Supply . . . . . . . . . . . . . . . . 12

To connect the sample supply line . . . . . . 12

Ventilation Requirements . . . . . . . . . . . . . . . . 13

4 Equipment Operation . . . . . . . . . . . . . . . . . . . 14

Firmware Version . . . . . . . . . . . . . . . . . . . . . . . 14

SS2100 TDLAS Gas Analyzer XA02750C

ii Endress+Hauser

Operating Controls . . . . . . . . . . . . . . . . . . . . . . 14

Intermittent Operation . . . . . . . . . . . . . . . . . . . 16

To isolate the measurement cell for

short-term shutdown . . . . . . . . . . . . . . . . . . 16

To isolate the SCS for short-term

shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

5 Maintenance and Service . . . . . . . . . . . . . . . . 18

Potentially Hazardous Substances . . . . . . . . . . 18

Disposal of hazardous substances . . . . . . . 18

Instructions for Cleaning and

Decontamination . . . . . . . . . . . . . . . . . . . . . . . . 18

To keep the sampling lines clean . . . . . . . . 18

To prevent electrostatic discharge . . . . . . . 18

Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . 18

Fuse Ratings and Characteristics . . . . . . . . . . . 18

Replacing a Fuse . . . . . . . . . . . . . . . . . . . . . . . . 22

Replacing the Membrane Separator . . . . . . . . 23

Replacing the Filter . . . . . . . . . . . . . . . . . . . . . . 23

Replacing the scrubber and scrubber

efficiency indicator . . . . . . . . . . . . . . . . . . . . 24

Disposal of Used Scrubbers . . . . . . . . . . . . . . . . 25

Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Service Repair Order . . . . . . . . . . . . . . . . . . 25

SS2100 TDLAS Gas Analyzer XA02750C

Endress+Hauser 1

1 Introduction

Endress+Hauser’s SS2100 products are high-speed, diode laser-based

extractive analyzers designed for extremely reliable monitoring of very low

(trace) to standard concentrations of specific components in various back-

ground gases.

In order to operate the analyzer safely, it is important to closely review all

information contained in this manual. This manual is divided into the follow-

ing sections:

• General Safety Instructions

• Equipment Installation

• Equipment Operation

• Equipment Maintenance and Service

How to Use This

Manual

Take a moment to familiarize yourself with the content in this manual by

reading the Table of Contents. This manual has been written to address the

most common safety issues related to the installation and operation of the

SS2100 analyzer. Additional information has been provided with the ana-

lyzer model purchased to instruct qualified users in the installation, opera-

tion and maintenance of the equipment.

Images, tables and charts have been included with instruction to provide a

visual understanding of the analyzers and its functions. Special symbols are

also used to provide the user with key information regarding the system con-

figuration and/or operation. Users should pay close attention to this infor-

mation.

Conventions used in this manual

In addition to the symbols and instructional information, this manual is cre-

ated with “hot links” to enable the user to quickly navigate between different

sections within the manual. These links include table, figure and section ref-

erences and are identified by a pointing finger cursor when rolling over

the text. Simply click on the link to navigate to the associated reference.

Associated

Documents

Enclosed in your analyzer system order is the product Safety Manual for your

reference. Please review all necessary safety instructions before installing or

operating your analyzer. This document is an integral part of the complete

document package, which is listed in the following table.

Part Number Document Type Description

BA02191C Operating

Instruction

HS

A complete overview of the oper-

ations required to install, com-

mission and maintain the SS2100

HS TDLAS Gas Analyzer.

XA02750C SS2100 TDLAS Gas Analyzer

2 Endress+Hauser

For additional instruction manuals, please refer to the following:

• For custom orders:

• Refer to the Endress+Hauser website for the list of local sales chan-

nels who can provide the requested order-specific documentation1:

https://www.endress.com/contacts

• For standard orders:

• Refer to the Endress+Hauser website to download the published op-

erating instructions: www.endress.com

Manufacturer

Address

Endress+Hauser

11027 Arrow Route

Rancho Cucamonga, CA 91730

United States

www.endress.com

BA02192C Operating

Instruction

Trace Moisture

A complete overview of the oper-

ations required to install, com-

mission and maintain the SS2100

Trace Moisture TDLAS Gas Ana-

lyzer.

TI01667C Technical

Information

Provides technical data on the

device with an overview of associ-

ated models available.

GP01177C Description of

Device

Parameters

Provides the user with an over-

view of the FS 5.16 firmware

functionality.

GP01180C Description of

Device

Parameters

Provides the user with an over-

view of the NS 5.14 firmware

functionality.

1. Order-specific documentation is located by analyzer serial number (SN).

Part Number Document Type Description

SS2100 TDLAS Gas Analyzer XA02750C

Endress+Hauser 3

2 General Safety Information

This chapter reviews the general safety instructions for every SS2100 ana-

lyzer.

Intended Equipment

Use

The SS2100 analyzer is intended for use as instructed in the documentation

package provided with the equipment. Reading and referencing the docu-

mentation when installing, operating or having direct contact with the

SS2100 analyzer is recommended. Any use of the equipment in a manner not

specified by Endress+Hauser could impair the protection provided by the

equipment.

Warning Labels Equipment labels are adhered to the SS2100 analyzer to alert the user of

potential hazards. Instructional symbols are also used in the equipment

manuals to indicate potential hazards, important information and valuable

tips, and may not labeled on the analyzer. Following are the equipment

labels and instructional symbols with associated warning and caution types

to observe when operating the analyzer.

Safety warning label

The warning label shown below will be affixed to the front side of all analyzer

enclosures that contain sample gas.

The safety of the analyzer is the responsibility of the installer

and the organization he/she represents.

XA02750C SS2100 TDLAS Gas Analyzer

4 Endress+Hauser

Hazards may vary by stream composition. One or more of the following con-

ditions may apply.

Equipment labels

Flammable. Gases used in the processing of this analyzer

may be extremely flammable. Any work in a hazardous area

must be carefully controlled to avoid creating any possible

ignition sources (e.g., heat, arcing, sparking, etc.).

Toxins. Endress+Hauser analyzers measure a variety of

gases, including high-level H



S. Follow all safety protocols

governing toxic gases and potential leaks.

Inhalation. Inhaling toxic gases or fumes may cause physical

damage or death.

Technicians are expected to follow all safety protocols

established by the customer that are necessary for servicing

or operating the analyzer. This may include, but is not

limited to, lockout/tag-out procedures, toxic gas monitoring

protocols, personal protective equipment (PPE)

requirements, hot work permits and other precautions that

address safety concerns related to performing service or

operation on process equipment located in hazardous areas.

Warning statement for hazardous voltage. Contact may

cause electric shock or burn. Turn off and lock out system

before servicing.

Failure to follow all directions may result in damage or

malfunction of the analyzer.

Maximum voltage and current specifications for the fuse

closest to label.

PROTECTIVE EARTH GROUND — Symbol indicates the

connection point of the ground wire from the main power

source.

FUNCTIONAL EARTH GROUND — Symbol indicates

grounding points intended primarily for troubleshooting.

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