Endress+Hauser Liquisys M COM 223 Bedienungsanleitung

BA 199C/07/en/07.02

No.51500272

Software version 2.40 or higher Liquisys M

COM 223 / 253

Transmitter for

Dissolved Oxygen

Operating Instructions

Endress Hauser

The Power of Know How

Quality made by

Endress+Hauser

ISO 9001

ENDRESS+HAUSER

LIQUISYS M

ENDRESS+HAUSER

LIQUISYS M

You want to find out about the device.

Just look here:

Safety

General information

You wish to install the device.

The required steps are described in this chapter:

Installation

You wish to operate or reconfigure the device.

The operating concept is explained in these chapters:

Operation

Setting the device configuration

Interfaces

If faults occur or a warning is required, look here

for help:

Maintenance and troubleshooting

Diagnostics and corrective maintenance

Accessories

Appendix

Technical data

Index

%Ω°C

OM253D00.CHP

Inhaltsverzeichnis

1 General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

1.1 Symbols used ............................................................. 2

1.2 Storage and transport ....................................................... 2

1.3 Unpacking ................................................................ 2

1.4 Dismantling, packaging, disposal .............................................. 2

1.5 Product overview ........................................................... 3

2 Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

2.1 Intended application ........................................................ 4

2.2 General safety instructions ................................................... 4

2.3 Installation, start-up, operation ................................................ 4

2.4 Monitoring and safety features ................................................ 5

2.5 Immunity to interference ..................................................... 5

2.6 Declaration of conformity ..................................................... 5

3 Installation........................................................... 6

3.1 Measuring system .......................................................... 6

3.2 Dimensions ............................................................... 7

3.3 Mounting ................................................................. 8

3.4 Electrical connection ....................................................... 12

3.5 Sensor installation and measuring cable connection .............................. 16

4 Operation........................................................... 17

4.1 Operator interface ......................................................... 17

4.2 Display .................................................................. 17

4.3 Key functions ............................................................. 18

4.4 Auto / manual mode of operation.............................................. 19

4.5 Operating concept......................................................... 20

5 Instrument configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

5.1 Start-up ................................................................. 25

5.2 System configuration ....................................................... 25

5.3 Current input ............................................................. 27

5.4 Current outputs ........................................................... 30

5.5 Monitoring functions........................................................ 34

5.6 Relay contact configuration .................................................. 39

5.7 Service .................................................................. 50

5.8 E+H Service .............................................................. 52

5.9 Interfaces ................................................................ 53

5.10 Calibration ............................................................... 54

6 Interfaces........................................................... 57

7 Maintenance and troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

7.1 Troubleshooting instructions ................................................. 58

7.2 Troubleshooting using the error messages ...................................... 62

8 Diagnostics and corrective maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

8.1 Diagnosis ................................................................ 65

8.2 Corrective maintenance of Liquisys M COM 223 ................................. 68

8.3 Corrective maintenance of Liquisys M COM 223 ................................. 71

8.4 Spare parts orders ......................................................... 74

8.5 Service equipment »Optoscope« with »Scopeware« .............................. 74

8.6 Corrective maintenance on the complete measuring point

COM 2x3-DX/-DS.......................................................... 75

8.7 Corrective maintenance on the complete measuring point

COM 2x3-WX/WS.......................................................... 76

9 Accessories ......................................................... 78

10 Technical data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79

11 Appendix........................................................... 82

12 Index............................................................... 94

Liquisys M COM 223 / 253

Endress+Hauser

1 General information

1.1 Symbols used

Warning:

This symbol alerts to hazards which

could cause serious injuries as well

as damage to the equipment if

ignored.

Caution:

This symbol alerts to possible faults

which could arise from improper

operation. They could cause

damage to the equipment if ignored.

Note:

This symbol indicates important

items of information.

Double insulation

Equipment protected by double

insulation.

Alarm relay

Input

Output

1.2 Storage and transport

The packaging material used to store or

transport the transmitter must provide shock

protection. Optimal protection is provided by

the original packaging materials.

Conformance with permissible ambient

conditions (see Technical data) must be

assured.

1.3 Unpacking

Make sure that the packaging and the

contents are undamaged! Inform the post

office or freight carrier of any damage.

Damaged merchandise must be retained until

the matter has been settled.

Check that the delivery is complete and

agrees with the shipping documents and your

order (refer to nameplate for type and version).

Keep the original packaging materials for

future storage or shipping of the instrument.

If you have any questions, please contact

your supplier of the Endress+Hauser Sales

Office responsible for your area (see reverse

side of these Operating Instructions).

The delivery includes:

•Transmitter COM 223 or COM 253

•Operating Instructions BA 199C/07/en

•Panel-mounted instrument:

–1 set of plug-in screw terminals

–2 clamping screws (see p. 11)

•Field instrument:

–1 plug-in screw terminal

–1×cable gland Pg 7

–1×cable gland Pg 16, reduced

–2×cable glands Pg 13.5

–1 x NPT adapter set

(optional for CSA versions)

1.4 Dismantling, packaging, disposal

For reuse at a later time, the measuring

transmitter must be carefully packed.

Optimum packaging is provided by the

original packaging. When disposing of the

equipment, observe local regulations.

General information Liquisys M COM 223 / 253

2Endress+Hauser

1.5 Product overview

You can recognise the device version from the order code or the nameplate. Sub “codes”are

the release codes for Software upgrade shown for ChemoClean (left of diagonal line) or Plus

packet (right of diagonal line).

Additional version of Plus Package (version DS or WS):

•Current output table, fields O23x

•Monitoring for sensor and process,

function group P

•Automatic start of cleaning function, field F8

131085-4D

ENDRESS+HAUSER

LIQUISYS M

order code

serial no. /

codes

diss. oxygen

COM 223-WS0116

276945

0…20 mg/l 0 …200% SAT

-10 …60°C

0/4 …20 mA

230 VAC 50/60 Hz 7.5 VA

-10 …+55°CIP 54 / IP 30

0/4 …20 mA

-8732

prot. class ambient temp.

output 1 output 2

mains

meas. range

temperature

Made in Germany

D-70839 Gerlingen

3472

TYPO2223.CDR

Fig. 1.1 Nameplate COM 223

(left)

131085-4D

ENDRESS+HAUSER

LIQUISYS M

order code

serial no. /

codes

diss. oxygen

COM 253-WS0116

276944

0…20 mg/l 0 …200% SAT

-10 …60°C

0/4 …20 mA

230 VAC 50/60 Hz 7.5 VA

-10 …+55°CIP 65

0/4 …20 mA

-8732

prot. class ambient temp.

output 1 output 2

mains

meas. range

temperature

Made in Germany

D-70839 Gerlingen

3472

TYPO2253.CDR

Fig. 1.2 Nameplate COM 253

(right)

Liquisys M COM 223 / 253

Version

DX Basic functions, Sensor COS 41 / 4 / 4HD

DS With Plus package, Sensor COS 41 / 4 / 4HD

WX Basic function, Sensor COS 31 / 71 / 3 / 3HD

WS With Plus package, Sensor COS 31 / 71 / 3 / 3HD

Power supply

0 Power supply: 230 V AC

1 Power supply: 115 V AC

2 Power supply: 230 V AC, CSA Gen. Purp.

3 Power supply: 115 V AC, CSA Gen. Purp.

5 Power supply: 100 V AC

7 Power supply: 24 V AC, CSA Gen. Purp.

8 Power supply: 24 V AC / DC

Measurement output

0 1 output signal: Dissolved oxygen

1 2 output signals: Dissolved oxygen and temperature / set value

3 1 output signal: PROFIBUS-PA

4 1 output signal: PROFIBUS-DP

5 1 output signal: Dissolved oxygen with HART

6 2 output signals: Dissolved oxygen with HART, temp. / set value

Contacts

05 No additional contacts

10 2 contacts (limits / PID / timer)

15 4 contacts (limits / PID / timer / ChemoClean)

16 4 contacts (limits / PID / timer)

20 2 contacts with current input (limits / PID / timer)

25 4 contacts with cleaning, current input

(limit / PID / ChemoClean)

26 4 contacts with timer, current input

(limits / PID / timer)

COM253- complete order code

COM223-

OM253D01.CHP

Liquisys M COM 223 / 253 General information

Endress+Hauser 3

2 Safety instructions

2.1 Intended application

The COM 223/253 transmitter is a field-tested

and reliable measuring transmitter used to

determine the oxygen concentration of liquid

media.

The transmitter COM 223/253 is particularly

suitable for use in the following areas:

•Sewage treatment plants

•Sewage treatment

•Drinking water

•Water conditioning and monitoring

•Surface water (rivers, lakes, oceans)

•Fish farming

2.2 General safety instructions

This device has been manufactured for safe

operation according to the state of the art in

engineering and conforms to the applicable

regulations and European standards (see

Technical data). It has been designed

according to EN 61010-1 and has left the

manufacturer’s works in perfect condition.

However, if used improperly or for purposes

other than the intended purpose, it may be

dangerous, e.g. due to incorrect connection.

Warning:

•Operating this instrument in any

way other than as described in

these instructions may compro-

mise the safety and function of the

measuring system and is therefore

impermissible.

•The notes and warnings in these

installation and operating instruc-

tions must be strictly adhered to!

2.3 Installation, start-up, operation

Warning:

•This device may only be installed,

connected electrically, commis-

sioned, operated and serviced by

properly trained personnel autho-

rised by the system operator.

•The personnel must be familiar

with these operating instructions

and must adhere to the

instructions described therein.

•Make sure that the power supply

ratings match the data specified

on the nameplate before you

connect the instrument to a power

source.

•A clearly identified mains

disconnecting device must be

installed close to the instrument.

•Live components can be touched

through the vent slots in the

housing and the openings on the

rear of the housing. Do not insert

any tools, wires or similar objects

into these slits (only COM 223).

•Check that all connections have

been properly made before

powering up the system!

•Damaged equipment that may be

dangerous must not be operated

and should be clearly identified as

being defective.

•Any troubleshooting of the measur-

ing system is to be performed

exclusively by authorised, trained

personnel.

•If faults cannot be remedied, the

instrument must be removed from

service and secured to prevent

accidental start-up.

•Repairs not described in these

operating instructions may only be

performed at the manufacturer’s

works or by the Endress+Hauser

Service Organisation.

Safety instructions Liquisys M COM 223 / 253

4Endress+Hauser

2.4 Monitoring and safety features

Safety features

The transmitter is protected against external

influences and damage by the following

design measures:

•Rugged housing

•Degree of protection provided by enclosu-

re: IP 65 (COM 253)

•UV resistance

Monitoring features

In the event of a system error or power failure,

an alarm condition is signalled via a fault-

signalling contact.

2.5 Immunity to interference

This instrument has been tested according to

the applicable European standards for

industrial applications with regard to

electromagnetic compatibility. The transmitter

is protected against external influences and

damage by the following design measures:

•Cable screening

•Fault protection filters

•Fault protection condensers

Warning:

The specified immunity to inter-

ference only applies for devices

connected as outlined in these

operating instructions.

2.6 Declaration of conformity

The transmitter COM 223/253 complies with

the legal demands of the harmonized

European standards.

E+H certfies the compliance with the

standards by using the 4sign.

OM253D02.CHP

Liquisys M COM 223 / 253 Safety instructions

Endress+Hauser 5

3 Installation

For a complete installation of the measuring point, proceed as follows:

•Installation or attachment of measuring transmitter (see Chap. 3.3)

•Selection and connection of cables and measuring cell (see Chap. 3.4, 3.5 and 9)

•Installation is followed by start-up (see Chap. 5).

3.1 Measuring system

The complete measuring system comprises:

Variant 1

•The transmitter Liquisys M COM 223 or

COM 253 in DX or DS version

•An oxygen sensor COS 4, COS 4HD or

COS 41

•An immersion, flow or retractable

assembly

Options:

•Extension cable OMK

•Junction box VBM

Variant 2

•The transmitter Liquisys M COM 223 or

COM 253 in WX or WS version

•An oxygen sensor COS 3, COS 3S,

COS 3HD, COS 31 or COS 71

•An immersion, flow or retractable

assembly

Options:

•Extension cable OMK

•Junction box VS

ENDRESS+HAUSER

LIQUISYS

CAL REL

REL1

ALARM

REL2

ENDRESS+HAUSER

LIQUISYS

CAL REL

REL1

ALARM

REL2

OM2X3SYS.CDR

Immersion

assembly

CYA 611

Universal hanging

assembly holder

CYH 101 Liquisys M COM 253

Oxygen sensor

Weather protection cover

CYY 101

Retractable

assembly

COA 461

Liquisys M COM 223

Fig. 3.1

Complete measuring

system Liquisys M COM

223 / 253 with measuring

cable, assembly and

oxygen sensor

Installation Liquisys M COM 223 / 253

6Endress+Hauser

3.2 Dimensions

Note:

There is a hole in the punching for

Pg 16 cable entry. It serves as a

pressure balance during air freight

dispatching. Make sure that there is

no moisture penetrating into the hou-

sing before cable installation. After

cable installation, the housing is

completely tight.

ENDRESS+HAUSER

LIQUISYS

CAL REL

REL1

ALARM

REL2

FELD1.CDR

170

247

115

∅6

157

154

SXB only -WX/-WS

Fig. 3.3

Dimensions of Liquisys M

COM 253

FELD2.CDR

Fig. 3.2

Inner view

Liquisys M COM 253

1 Removable

electronics box

2 Partition plate

3 Terminal blocks

4 Fuse

5 Sensor plug-in

(only for version WX/WS)

GEHAEUS1.CDR

OM253D03.CHP

Liquisys M COM 223 / 253 Installation

Endress+Hauser 7

3.3 Mounting

3.3.1 Field instrument

Several mounting options are available for the

Liquisys in the field instrument version:

•Post mounting on cylindrical pipes

•Post mounting on a square post

•Wall mounting with fastening screws

Weather protection cover CYY 101 can be

used for outdoor installation in conjunction

with all mounting variants. With direct weather-

ing, use the weather protection cover.

Weather protection cover CYY 101

Weather protection cover for operation in the

open, for installation on the field instrument;

Material: Stainless steel 1.4301 (AISI 304);

Order No.: CYY101-A

EINBAU2.CDR

139

Fig. 3.4

Liquisys M COM 223,

mounting version

DACH.CDR

300

270

320

Fig. 3.5

Weather protection cover

CYY 101 for field

instruments

EINBAU1.CDR

Installation Liquisys M COM 223 / 253

8Endress+Hauser

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