ESAB Caddy Tig 2200i AC/DC Bedienungsanleitung

Valid for serial no. 803-xxx-xxxx, 843-xxx-xxxx0460 225 101 GB 20120731

Caddyâ

Tig 2200i AC/DC

Instruction manual

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TOCe

Rights reserved to alter specifications without notice.

1 SAFETY 4...........................................................

2 INTRODUCTION 6...................................................

2.1 Equipment 6................................................................

2.2 Control panels 6............................................................

3 TECHNICAL DATA 6.................................................

4 INSTALLATION 8....................................................

4.1 Lifting instructions 8.........................................................

4.2 Location 8..................................................................

4.3 Mains power supply 8........................................................

5 OPERATION 9.......................................................

5.1 Connections and control devices 9............................................

5.2 Key to symbols 9............................................................

5.3 Connection to cooling unit 10..................................................

5.4 Turning on the power source 10................................................

6 MAINTENANCE 10....................................................

6.1 Inspection and cleaning 10....................................................

7 FAULT-TRACING 11..................................................

8 ORDERING SPARE PARTS 11.........................................

9 DISMANTLING AND SCRAPPING 11...................................

ASSEMBLY INSTRUCTIONS 13...........................................

DIAGRAM 14............................................................

ORDER NUMBER 16.....................................................

ACCESSORIES 17.......................................................

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1 SAFETY

Users of ESAB equipment have the ultimate responsibility for ensuring that anyone who works on or

near the equipment observes all the relevant safety precautions. Safety precautions must meet the

requirements that apply to this type of equipment. The following recommendations should be ob

served in addition to the standard regulations that apply to the workplace.

All work must be carried out by trained personnel well-acquainted with the operation of the equip

ment. Incorrect operation of the equipment may lead to hazardous situations which can result in in

jury to the operator and damage to the equipment.

1. Anyone who uses the equipment must be familiar with:

Sits operation

Slocation of emergency stops

Sits function

Srelevant safety precautions

Swelding and cutting

2. The operator must ensure that:

Sno unauthorised person is stationed within the working area of the equipment when it is

started up.

Sno-one is unprotected when the arc is struck

3. The workplace must:

Sbe suitable for the purpose

Sbe free from drafts

4. Personal safety equipment

SAlways wear recommended personal safety equipment, such as safety glasses, flame-proof

clothing, safety gloves.

SDo not wear loose-fitting items, such as scarves, bracelets, rings, etc., which could become

trapped or cause burns.

5. General precautions

SMake sure the return cable is connected securely.

SWork on high voltage equipment may only be carried out by a qualified electrician.

SAppropriate fire extinquishing equipment must be clearly marked and close at hand.

SLubrication and maintenance must not be carried out on the equipment during operation.

CAUTION

This product is solely intended for arc welding.

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WARNING

Read and understand the instruction manual before installing or operating.

Arc welding and cutting can be injurious to yourself and others. Take precautions when welding and

cutting. Ask for your employer's safety practices which should be based on manufacturers' hazard

data.

ELECTRIC SHOCK - Can kill

SInstall and earth the unit in accordance with applicable standards.

SDo not touch live electrical parts or electrodes with bare skin, wet gloves or wet clothing.

SInsulate yourself from earth and the workpiece.

SEnsure your working stance is safe.

FUMES AND GASES - Can be dangerous to health

SKeep your head out of the fumes.

SUse ventilation, extraction at the arc, or both, to take fumes and gases away from your breathing zone

and the general area.

ARC RAYS - Can injure eyes and burn skin.

SProtect your eyes and body. Use the correct welding screen and filter lens and wear protective

clothing.

SProtect bystanders with suitable screens or curtains.

FIRE HAZARD

SSparks (spatter) can cause fire. Make sure therefore that there are no inflammable materials nearby.

NOISE - Excessive noise can damage hearing

SProtect your ears. Use earmuffs or other hearing protection.

SWarn bystanders of the risk.

MALFUNCTION - Call for expert assistance in the event of malfunction.

PROTECT YOURSELF AND OTHERS!

WARNING

Do not use the power source for thawing frozen pipes.

CAUTION

Read and understand the instruction manual before

installing or operating.

CAUTION

Class A equipment is not intended for use in residential locations where

the electrical power is provided by the public low-voltage supply system.

There may be potential difficulties in ensuring electromagnetic

compatibility of class A equipment in those locations, due to conducted

as well as radiated disturbances.

ESAB can provide you with all necessary welding protection and accessories.

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2 INTRODUCTION

The Tig 2200i AC/DC is a TIG welding power source, which can also be used for

MMA welding. It can be used with alternating current (AC) or direct current (DC).

ESAB's accessories for the product can be found on page 97.

2.1 Equipment

The power source is supplied with a 5 m return cable, 3 m mains cable, carrying

strap, cable holder, shaft belt, instruction manual for power source and control panel.

2.2 Control panels

STA33 AC/DC STA34 AC/DC

See the separate instruction manual for a detailed description of the control panels.

Instruction manuals in other languages can be downloaded from the website,

www.esab.com.

3 TECHNICAL DATA

Tig 2200i AC/DC

Mains voltage 230V, $10%, 1∼50/60 Hz

Mains supply Zmax 0.28 ohm

Primary current

Imax TIG

Imax MMA

27 A

25 A

No load power

demand when in the enery-saving mode,

6.5 min. after welding

40 W

Setting range

TIG AC* / DC

MMA

3 - 220 A

4 - 160 A

Permissible load at TIG AC/DC

20% duty cycle

60% duty cycle

100% duty cycle

220 A / 18.8 V

150 A / 16.0 V

140 A / 15.6 V

Permissible load at MMA

30% duty cycle

60% duty cycle

100% duty cycle

160 A / 26.4 V

120 A / 24.8 V

110 A / 24.4 V

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Tig 2200i AC/DC

Ignition voltage (Upk)11.5 kV

Power factor at maximum current

TIG

MMA

0.99

Efficiency at maximum current

TIG

MMA

66 %

74 %

Open-circuit voltage TIG 55 - 60 V

Open-circuit voltage MMA

with VRD

55 - 60 V

< 35 V

Operating temperature -10 to + 40°C

Transportation temperature -20 to + 55°C

Constant sound pressure in open-circuit < 70 dB (A)

Dimensions, l x b x h 418 x 188 x 345 mm

Weight 15,7 kg

Shielding gas

max pressure

All types intended for TIG welding

5 bar

Insulation class transformer H

Enclosure class IP 23

Application class

*) The minimum current during AC welding depends on the alloy used for the aluminium plates and

their surface cleanliness.

Duty cycle

The duty cycle refers to the time as a percentage of a ten-minute period that you can weld or cut at

a certain load without overloading. The duty cycle is valid for 40°C.

Enclosure class

The IP code indicates the enclosure class, i. e. the degree of protection against penetration by solid

objects or water. Equipment marked IP23 is designed for indoor and outdoor use.

Application class

The symbol indicates that the power source is designed for use in areas with increased

electrical hazard.

Mains supply, Zmax

Maximum permissible line impedance of the network in accordance with IEC 61000-3-11.

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4 INSTALLATION

The installation must be carried out by a professional.

CAUTION

This product is intended for industrial use. In a domestic environment this product may

cause radio interference. It is the user's responsibility to take adequate precautions.

4.1 Lifting instructions

Install the carrying strap as illustrated

and lift the power source by the

strap.

4.2 Location

Position the welding power source such that its cooling air inlets and outlets are not

obstructed.

4.3 Mains power supply

Check that the welding power source is connected to

the correct mains power supply voltage, and that it is

protected by the correct fuse size.

A protective earth connection must be made in

accordance with regulations.

Rating plate with supply connection data

Recommended fuse sizes and minimum cable area

Tig 2200i AC/DC TIG MMA

Mains voltage 230 V 10 %,1230 V 10 %,1

Mains frequency 50 Hz 50 Hz

Mains cable area mm23G2.5 3G2.5

Phase current I RMS 14 A 15 A

Fuse

anti-surge

type C MCB

16 A

NOTE!The mains cable areas and fuse sizes as shown above are in accordance with Swedish

regulations. Use the welding power source in accordance with the relevant national regulations.

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5 OPERATION

General safety regulations for handling the equipment can be found on

page 84. Read through before you start using the equipment!

5.1 Connections and control devices

1Connection for remote control unit 6Connection for return cable

2Control panel (see separate instruction

manual)

7Mains switch

3Connection for torch 8Mains cable

4Connection for gas to the torch 9Connection for shielding gas

5Connection for welding cable or torch

5.2 Key to symbols

MMA TIG Return clamp

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5.3 Connection to cooling unit

Only those persons who have appropriate electrical knowledge (authorized

personnel) may remove the safety plates to connect or carry out service,

maintenance or repair work on welding equipment.

See installation instructions on page 93.

NOTE! Coolant must be topped up if

connecting a welding torch or connection

cables that are 4 meters in length or longer.

5.4 Turning on the power source

Turn on the mains power by turning the mains switch to the ”1” position.

Turn the unit off by turning the switch to the ”0” position.

Whether the mains power supply is interrupted or the power unit is switched off in

the normal manner, welding data will be stored so that it is available next time the

unit is started.

6 MAINTENANCE

Regular maintenance is important for safe, reliable operation.

Only those persons who have appropriate electrical knowledge (authorized

personnel) may remove the safety plates to connect or carry out service,

maintenance or repair work on welding equipment.

CAUTION

All guarantee undertakings from the supplier cease to apply if the customer attempts any

work to rectify any faults in the product during the guarantee period.

6.1 Inspection and cleaning

Power source

Check regularly that the welding power source is not clogged with dirt.

How often and which cleaning methods apply depend on: the welding process, arc

times, placement, and the surrounding environment. It is normally sufficient to blow

down the power source with dry compressed air (reduced pressure) once a year.

Clogged or blocked air inlets and outlets otherwise result in overheating.

Welding torch

The welding torch's wear parts should be cleaned and replaced at regular intervals in

order to achieve trouble-free welding.

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