ESAB Origo Mag C140 Bedienungsanleitung

Valid for serial no. 6260349 301 114 071119

Mag C140/C150

Mag C170/C200/C250

Origo

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Instruction manual

ENGLISH

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TOCe

1 DIRECTIVE 3........................................................

2 AFETY 3...........................................................

3 INTRODUCTION 5...................................................

3.1 Equipment 5................................................................

4 TECHNICALDATA 5.................................................

5 IN TALLATION 7....................................................

5.1 Placing 7...................................................................

5.2 Assem lyofcomponents 7...................................................

5.3 Electricalinstallation 9.......................................................

5.4 Mainspowersupply 10........................................................

6 OPERATION 10.......................................................

6.1 Connectionandcontroldevices 11.............................................

6.2 Weldingwithoutgas 12.......................................................

6.3 Wirefeedpressure 12........................................................

6.4 Replacingandinsertingwire 12................................................

6.5 Overheatingprotection 13.....................................................

7 MAINTENANCE 13....................................................

7.1 Inspectionandcleaning 13....................................................

8 FAULTTRACING 14...................................................

9 ORDERINGOF PAREPART 14......................................

DIAGRAM 15............................................................

WEARCOMPONENT 21.................................................

WEARCOMPONENT 22.................................................

ACCE ORIE 23.......................................................

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1 DIRECTIVE

DECLARATION OF CONFORMITY

ESAB AB, Welding Equipment, SE--695 81 Laxå, Sweden, gives its unreserved guarantee that weld-

ing power source OrigoTM Mag C140/C150/C170/C200/C250 from serial num er 626 are constructed

and tested in compliance with the standard EN 60974--1 and EN 60974--10 in accordance with the

requirements of directive (2006/95/EC) and (2004/108/EEC).

------------------------------------------------------------------------------------------------------------------------------------

Kent Eim rodt

Glo al Director

Equipment and Automation

Laxå 2007--01--17

2 AFETY

Users of ESAB welding equipment have the ultimate responsi ility for ensuring that anyone who

works on or near the equipment o serves all the relevant safety precautions. Safety precautions

must meet the requirements that apply to this type of welding equipment. The following recommen-

dations should e o served in addition to the standard regulations that apply to the workplace.

All work must e carried out y trained personnel well--acquainted with the operation of the welding

equipment. Incorrect operation of the equipment may lead to hazardous situations which can result

in injury to the operator and damage to the equipment.

1. Anyone who uses the welding equipment must e familiar with:

Sits operation

Slocation of emergency stops

Sits function

Srelevant safety precautions

Swelding

2. The operator must ensure that:

Sno unauthorised person is stationed within the working area of the equipment when it is

started up.

Sno--one is unprotected when the arc is struck

3. The workplace must:

Se suita le for the purpose

Se free from draughts

4. Personal safety equipment

SAlways wear recommended personal safety equipment, such as safety glasses, flame--proof

clothing, safety gloves.

SDo not wear loose--fitting items, such as scarves, racelets, rings, etc., which could ecome

trapped or cause urns.

5. General precautions

SMake sure the return ca le is connected securely.

SWork on high voltage equipment may only be carried out by a qualified electrician.

SAppropriate fire extinquishing equipment must e clearly marked and close at hand.

SLu rication and maintenance must not e carried out on the equipment during operation.

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WARNING!

Read and understand the instruction manual

efore installing or operating.

WARNING

READ AND UNDER TAND THE IN TRUCTION MANUAL BEFORE IN TALLING OR OPERATING.

ARC WELDING AND CUTTING CAN BE INJURIOU TO YOUR ELF AND OTHER . TAKE PRECAU-

TION WHEN WELDING. A K FOR YOUR EMPLOYER’ AFETY PRACTICE WHICH HOULD BE

BA ED ON MANUFACTURER ’ HAZARD DATA.

ELECTRIC HOCK -- Can kill

SInstall and earth the welding unit in accordance with applica le standards.

SDo not touch live electrical parts or electrodes with are skin, wet gloves or wet clothing.

SInsulate yourself from earth and the workpiece.

SEnsure your working stance is safe.

FUME AND GA E -- Can be dangerous to health

SKeep your head out of the fumes.

SUse ventilation, extraction at the arc, or oth, to take fumes and gases away from your reathing zone

and the general area.

ARC RAY -- Can injure eyes and burn skin.

SProtect your eyes and ody. Use the correct welding screen and filter lens and wear protective

clothing.

SProtect ystanders with suita le screens or curtains.

FIRE HAZARD

SSparks (spatter) can cause fire. Make sure therefore that there are no inflamma le materials near y.

NOI E -- Excessive noise can damage hearing

SProtect your ears. Use earmuffs or other hearing protection.

SWarn ystanders of the risk.

MALFUNCTION -- Call for expert assistance in the event of malfunction.

PROTECT YOUR ELF AND OTHER !

Do not use the power source for thawing frozen pipes.

WARNING!

This product is solely intended for arc welding.

Do not dispose of electrical equipment together with normal waste!

In o servance of European Directive 2002/96/EC on Waste Electrical and Electronic

Equipment and its implementation in accordance with national law, electrical equipment

that has reached the end of its life must e collected separately and returned to an

environmentally compati le recycling facility. As the owner of the equipment, you should

get information on approved collection systems from our local representative.

By applying this European Directive you will improve the environment and human health!

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MC1425e

3 INTRODUCTION

OrigoTM Mag C140/C150/C170/C200/C250 are step controlled power sources in a compact design,

intended for welding with solid steel, stainless steel or aluminium wire as well as tu ular wire with or

without shielding gas.The possi ility of welding with homogeneous wire/shielding gas and welding with

gasless tu ular wire is o tained y switching the + and -- connections on the switching terminal y the

wire feed unit.

E AB’s accessories for the product can be found on page 23.

3.1 Equipment

The power source is supplied with:

SWelding gun

SReturn ca le with return clamp

SShelf for gas cylinder

SInstruction manual

4 TECHNICAL DATA

OrigoTM Mag C140 OrigoTM Mag C150 OrigoTM Mag C170

Voltage 220--230V, 1∼50/60Hz 220--230V, 1∼50/60Hz 220--230V, 1∼50/60Hz

Permissible load at

100% duty cycle 42A/16,1V 67A/17,4V 76A/17,8V

60 % duty cycle 54A/16,7V 86A/18,3V 98A/18,9V

@ % duty cycle 67A/17,4V @ 40% 95A/18,7V @ 50% 150A/21,8V @ 25%

20 % duty cycle 100A/13,0V 150A/13,8V 170A/19,3V

etting range (DC) 35A/15,7V--67A/17,4V

(100A/13,0V)

35A/15,7V--95A/18,7V

(150A/13,8V)

30A/15,5V--150A/19,3

V (170A/19,3V)

Open circuit voltage 19,6--27,5V 18,5--30,5V 15,5--30,6V

Open circuit power 90W 100W 145W

Power factor at max load 0,92 0,91 0,90

Control voltage 220--230V, 50/60Hz 220--230V, 50/60Hz 42V, 50/60Hz

Wire feed speed 2,0--14m/min 2,0--14m/min 1,0--17m/min

Burnback time -- -- 0,02--0,25s

pot welding -- -- 0,2--2,5s

Welding gun connection fixed fixed EURO

Wire dimension range 0,6--0,8(Fe)

0,8(cored)

0,8(CuSi)

0,6--0,8(Fe)

0,8(cored)

0,8(CuSi)

0,6--0,8(Fe)

1,0(Al)

0,8(cored)

0,8--1,0(CuSi)

Max diameter/weight

of wire bobin 200mm/5kg 200mm/5kg 300mm/15kg

Dimensions lxwxh 650x300x550 650x300x550 860x420x730

Weight 25kg 37,5kg 59kg

Operating temperature --10 ÷+40oC --10 ÷+40oC --10 ÷+40oC

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MC1425e

Enclosure class IP 23 IP 23 IP 23

Application classifica-

tion

OrigoTM Mag C200 OrigoTM Mag C250

Voltage 220--230V, 1∼50/60Hz 220--230V, 1∼50/60Hz

Permissible load at

100% duty cycle 90A/18,5V 110A/19,5V

60 % duty cycle 115A19,7V 140A/21,0V

@ % duty cycle 150A/21,5V @ 35% 200A/24,0V @ 30%

20 % duty cycle 200A/18,0V 250A/21,0V

etting range (DC) 30A/15,5V--150/21,5

(200A/18V)

40A/16,0V--200A/24,0V

(250A/21,0V)

Open circuit voltage 17,5--33,0V 19,0--41,5V

Open circuit power 240W 200W

Power factor at max load 0,83 0,92

Control voltage 42V, 50/60Hz 42V, 50/60Hz

Wire feed speed 1,0--17m/min 1,9--19m/min

Burnback time 0,02--0,25s 0--0,25s

pot welding 0,2--2,5s 0,2--2,5s

Welding gun connection EURO EURO

Wire dimension range 0,6--1,0(Fe)

1,0(Al)

0,8--1,0(cored)

0,8--1,0(CuSi)

0,6--1,2(Fe)

1,0--1,2(Al)

0,8--1,2(cored)

0,8--1,0(CuSi)

Max diameter/weight

of wire bobin 300mm/15kg 300mm/15kg

Dimensions lxwxh 860x420x730 860x420x730

Weight 68kg 94kg

Operating temperature --10 ÷+40oC --10 ÷+40oC

Enclosure class IP 23 IP 23

Application classifica-

tion

Duty cycle

The duty cycle refers to the time as a percentage of a ten--minute period that you can weld at a cer-

tain load without overloading.

Enclosure class

The IP code indicates the enclosure class, i. e. the degree of protection against penetration y solid

o jects or water. Equipment marked IP23 is designed for indoor and outdoor use.

Application class

The sym ol indicates that the power source is designed for use in areas with increased

electrical hazard.

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MC1425e

5 IN TALLATION

The installation must be executed by a professional

Note!

Connect the power source to the electricity mains with a network impedance of (C150 -- 0,419, C170 --

0,28 , C200 -- 0,203, C250 -- 0,212) ohm or lower. If the network impedance is higher, there is a risk of

flicker in the illuminators.

WARNING!

This product is intended for industrial use. In a domestic environment this product may cause radio

interference. It is the user’s responsi ility to take adequate precautions.

5.1 Placing

Position the welding power source such way that its cooling air inlets and outlets are

not o structed.

5.2 Assembly of components

For packing and shipment of the machine the wheels are detached from the unit.

Before use attach the wheels according to instruction.

WARNING!

5.2.1 OrigoTM Mag C140

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MC1425e

5.2.2 OrigoTM Mag C150

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MC1425e

5.2.3 OrigoTM Mag C170/C200/C250

5.3 Electrical installation

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MC1425e

5.4 Mains power supply

Check that the unit is connected to the correct mains power supply voltage, and that it is protected y

the correct fuse size. A protective earth connection must e made, in accordance with regulations.

Rating plate with supply connection data

OrigoTM

Mag C140 OrigoTM

Mag C150 OrigoTM

Mag C170 OrigoTM

Mag C200 OrigoTM

Mag C250

Voltage V 220--230V,

1∼50/60Hz

220--230V,

1∼50/60Hz

220--230V,

1∼50/60Hz

220--230V,

1∼50/60Hz

220--230V,

1∼50/60Hz

Current A

at 100% duty cycle 5,4 9,6 10,4 14,3 16,6

at 60% duty cycle 7,6 12,9 15,0 17,6 23,4

at @% duty cycle 10,2A @40% 15,2 @ 50% 26,5 @ 25% 26,2 @ 35% 38,7 @ 30%

at 20% duty cycle 13,8 22,6 29 32,5 47,5

Cable area mm2

23 x 1.5 3 x 1.5 3 x 1.5 3 x 2.5 3 x 4,0

Fuse slow A10 10 16 16 35

NB: The mains cable areas and fuse sizes as shown above are in accordance with Swedish

regulations. They may not be applicable in other countries: make sure that the cable area and fuse

sizes comply with the relevant national regulations.

6 OPERATION

General safety regulations for the handling of the equipment can be found on

page 3 Read through before you start using the equipment!

WARNING!

Rotating parts can cause injury, take great care.

To prevent the reel sliding off the hu : Lock the reel in place y turning

the red kno as shown on the warning la el attached next to the hu .

WARNING!

Dieses Handbuch passt für folgende Modelle

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