ETC Sensor3 Bedienungsanleitung

Part Number: 7141M2310 Rev: E

Released: 2020-11

Sensor3

Sensor Enclosure (SR and HSR Series)

CEM to CEM3 Retrofit Manual

To view a list of ETC trademarks and patents, go to

etcconnect.com/ip

. All other trademarks, both

marked and not marked, are the property of their respective owners.

ETC intends this document, whether printed or electronic, to be provided in its entirety.

Introduction 1

Introduction

This manual is intended to guide ETC Service Technicians through the process of upgrading existing

Sensor enclosure installations to Sensor3 enclosures with a CEM3 control module. This manual covers SR

or HSR 6, 12, 24, and 48 enclosures.

Overview of this Manual

•

Preparation (page 5)

: Before you open the enclosure

•

Remove the Old CEM (page 6)

: Label and remove the existing equipment

•

Data Terminations (page 8)

: Adapt and connect the data terminations

•

Attach new power harness (page 10)

: Adapt and connect the power harness for the new

backplane

•

Install the New Backplane (page 13)

: Transfer the wiring and install new components

•

Transfer Panic Wiring (if present) (page 14)

: Remove the existing Advanced Feature cards and

install the new ones

•

Change out the AF Cards (if present) (page 14)

: Replace the beacon PCB with the new one

•

Verify the Retrofit (page 16)

: Put the dimmers back in the enclosure and power up the enclosure

•

Configure the CEM3 (page 16)

: Program a configuration for the CEM3

Document Conventions

These symbols are used to alert you to danger or important information:

Safety

Please note the following safety warnings before use:

• Disconnect power from the enclosures before all maintenance.

Note:

Notes are helpful hints and information that is supplemental to the main text.

CAUTION:

A Caution statement indicates situations where there may be undefined or

unwanted consequences of an action, potential for data loss or an equipment

problem.

WARNING: A Warning statement indicates situations where damage may occur, people

may be harmed, or there are serious or dangerous consequences of an action.

WARNING: RISK OF ELECTRIC SHOCK! This warning statement indicates situations where

there is a risk of electric shock.

WARNING: RISK OF ELECTRIC SHOCK! Enclosures without an accessible power disconnect

device cannot be serviced safely. Before removing dimmer or control modules

for service, de-energize main feed to dimmer enclosure and follow

appropriate Lockout/Tagout procedures as described in NFPA Standard 70E.

It is important to note that electrical equipment such as enclosures can

present an arc flash safety hazard if improperly serviced. This is due to

available large short circuit currents on the feeders of the equipment. Any

work on energized equipment must comply with OSHA Electrical Safe

Working Practices.

2CEM3 Sensor Rack Retrofit Manual

Help from ETC Technical Services

If you are having difficulties, and your problem is not addressed by this document, try the ETC support

website at support.etcconnect.com or the main ETC website at etcconnect.com. If none of these

resources are sufficient, contact ETC Technical Services directly at one of the offices identified below.

Emergency service is available from all ETC offices outside of normal business hours.

When calling for help, take these steps first:

• Prepare a detailed description of the problem

• Go near the equipment for troubleshooting

• Find your notification number if you have called in previously

Americas United Kingdom

ETC, Inc. ETC Ltd - UK

Technical Services Department Technical Services Department

3031 Pleasant View Road 26-28 Victoria Industrial Estate

Middleton, WI 53562 Victoria Road,

800-775-4382 (USA, toll-free) London W3 6UU England

+1-608 831-4116 +44 (0)20 8896 1000

[email protected] te[email protected]

Asia Germany

ETC Asia ETC GmbH

Technical Services Department Technical Services Department

Room 1801, 18/F Ohmstrasse 3

Tower 1, Phase 1 Enterprise Square 83607 Holzkirchen, Germany

9 Sheung Yuet Road +49 (80 24) 47 00-0

Kowloon Bay, Kowloon, Hong Kong techserv-germany@etcconnect.com

+852 2799 1220

techserv-asia@etcconnect.com

France

ETC France

Zone Urbaparc -

Bâtiment E

6 Boulevard de la Libération

Saint-Denis, 93200

+33 1 4243 3535

[email protected]

Unpack and Organize 3

Unpack and Organize

The table below lists the parts and components needed to retrofit a Sensor enclosure (SR or HSR 6, 12,

24, or 48) to become a Sensor3 enclosure with a CEM3 control module. Each part is listed to reflect the

different quantities for the different kits and types of enclosures.

Bag Parts/Components

ETC Part Number

SR Enclosure

7141K1001

HSR Enclosure

7141K1003 

8-pin Screw Terminal Data Connector

J3407-F 22

Ribbon Cable Clamp 1 X 1 White

HW726 44

Cat 5e Cable RJ45/RJ45 UTP 2FT

N4035 11

Tie-mount (sticky-back)

HW741 14 14

Heat shrink, Black, 2"

W6492 11

Heat shrink, Black, 3/16"

W606 44

CEM Classic to CEM3 Backplane Power Adapter Harness

7141B7010 11

Cable Tie 4" Hi-Temp Black

HW7121 28 28

Cat 5 Termination Kit

4101A2003 11

2Beacon Door Acrylic

7141A4050 1 1

3Sensor3 Beacon Blue Assembly

7141B5109 11

16 pin power transition PCB

7150B4009A 1 1

Dimmer Output Ribbon Card LF Assembly

7150B5707 4 4

Protective box bottom for Dimmer Output Adapter

7150A4011 4 4

Protective box top cover for Dimmer Output Adapter

7150A4012 4 4

Screw 6-32 X 3/8 Pan Head Phillips Zinc Plated

HW222 33

Screw 8-32 X 3/8 Pan Head Phillips Screw w/Patch

HW377 33

CEM3 Backplane 1/8" #8 Screw Spacer

HW9343 33

Sensor3 SR Install Enclosure Backplane Assembly

7141A2103-CFG 1 -

Sensor3

ESR/HSR Install Enclosure Backplane Assembly

7141A2100-CFG - 1

Sensor3 Enclosure Install Label

7141A4049 1 1

4CEM3 Sensor Rack Retrofit Manual

* The need for these cards and the required quantity are based on specific enclosure type. For details contact

ETC Technical Services (see

Help from ETC Technical Services

page 2

Additional Items 

CEM3 (Required)

7140A1003 1

Sensor3 AF Card (Optional)

7150B5623 up to 4*

Required Tools 

#1 Phillips screwdriver

#2 Phillips screwdriver

1/16" (1.5 mm) or smaller precision flat head screwdriver

Dental pick or other small-point tool (for DIP switches)

Heat gun

Flush cutting diagonal wire cutter

Permanent marker

Wire strippers

Note:

A butane torch is not acceptable to shrink the large heat shrink. You must use a heat

gun.

The Retrofit 5

The Retrofit

Preparation

1: Use Sensor Configuration Editor and an SLTA (Serial LonTalk®Adaptor) if you want to download

and save the current Sensor configuration out of the enclosures for later reference. For

information on this process contact ETC Technical Services (see

Help from ETC Technical Services

page 2

2: Turn off main power to the enclosure(s).

3: Remove all of the dimmer modules above the CEM (if retrofitting an SR or HSR 48 enclosure,

remove the eight modules below the CEM as well). Note and document the modules’ order/

positioning in the enclosure for proper insertion and configuration later.

4: Use a digital voltmeter to verify that power is “Off” by checking voltages for all combinations

between the phase bars, neutral and ground.

5: Remove the CEM from the enclosure.

WARNING: RISK OF ELECTRIC SHOCK! Enclosures without an accessible power disconnect

device cannot be serviced safely. Before removing dimmer or control modules

for service, de-energize main feed to enclosure and follow appropriate

Lockout/Tagout procedures as described in NFPA Standard 70E. It is

important to note that electrical equipment such as enclosures can present an

arc flash safety hazard if improperly serviced. This is due to available large

short circuit currents on the feeders of the equipment. Any work on

energized equipment must comply with OSHA Electrical Safe Working

Practices.

6CEM3 Sensor Rack Retrofit Manual

Remove the Old CEM

1: Mark the edge connector of each dimmer output ribbon cable (1, 2, 3, and 4) as illustrated below

in the hexagons. There may be stickers on the ribbon cables already; however, these may refer

to cable length and not dimmer outputs. They should not be used as a reference for these

instructions.

Note:

The order/layout of the dimmer output edge connectors is different on the CEM3

backplane.

1 2 3 4 5 6 7 8 9 10 11 12 13 14

(25

–

48)

–

24)

CEM SR24 Ribbon Cable Layout

1 2

J2 J3

1 2 3 4 5 6 7 8 9 10 11 12 13 14

CEM SR48 Ribbon Cable Layout

–

24)

(73

–

96)

(49

–

72)

(25

–

48)

3 4

J2 J3

1 2 3 4 5 6 7 8 9 10 11 12 13 14

(1–24)

CEM SR6/12 Ribbon Cable Layout

J2 J3

The Retrofit 7

2: Document and/or label each wire that is currently landed on the J2 edge connector.

3: Unscrew the dimmer output edge connectors from the backplane metal.

4: Remove the ribbon cables from the cable clamp immediately above the CEM. For SR or

HSR 48 enclosures, also remove the ribbon cabling from the clamp immediately below the CEM.

5: Carefully feed the dimmer output ribbon cables through the backplane.

6: Examine each ribbon cable for any nicks or cuts that may have resulted from scraping against the

backplane.

7: Unscrew the power edge connector (J1). Remove it from the backplane by sliding it out of the

notch in the enclosure and carefully pushing it through the backplane metal. This connector will

be used in the upgrade.

8: Unscrew the backplane metal from the enclosure. (There are two screws total—one screw in the

upper corner of each side.) Discard these screws. Replacement screws with thread locker are

provided (ETC part# HW377) for later use.

9: Push the backplane toward the back of the enclosure to free the backplane side tabs.

10: Bend the sides toward the center (out of the sides of the enclosure).

11: Slide the backplane metal forward as far as the wires allow in order to allow easier working space

while removing data terminations.

Note:

If the power edge connector is damaged, the power harness will have to be replaced.

Contact ETC to obtain a replacement CEM3 harness.

33 34 34

33 34

12345

J1 J2

1 2 3 4 5 6 7 8 9 10 11 12 13 14

1–24

49–72

25–48

73–96

Ground screw for ETC Link

DMX Common

BLK

RED

SHIELD

BLK

RED

~~~~

BLK

RED

DMX A In -

DMX A In +

DMX B In -

DMX B In +

9728 BELDEN CABLE

ETCLink Data +

ETCLink Data -

ETCLink Power Comm

ETCLink Power +v

Panic In

Beacon

+10V Vdc

Panic Out

Common

1 2 3 4 5 6 7 8 9 10 11 12 13 14

Remove the

backplane screws

10 10

8CEM3 Sensor Rack Retrofit Manual

Data Terminations

1: Unscrew the control data connector (J2) to release it from the backplane.

Transfer beacon wires

2: Remove beacon wires 5, 6, and 7 from the J2 connector using a precision 3/32"

(2.5 mm) flat-blade screwdriver. The wires are the beacon wires and will be

transferred to a new Phoenix connector that ships attached to the back of the new

CEM3 backplane. Carefully cut any zip ties that secure these wires to other wires

in the J2 connector or to the backplane.

3: Connect the three wires to the new Phoenix connector in the order shown at right

using a precision 3/32" (2.5 mm) flat-blade screwdriver. Pin 1 will be the top of the

connector in the new backplane.

4: Disconnect the DMXA wires from terminals 1, 2, and 3 of the J2 connector.

5: Connect the DMXA wires to an 8-pin connector using a precision 3/32” (2.5 mm) flat-blade

screwdriver. DMXA wires connect to the following terminals:

• J2-3 = (DMXA common)

• J2-1 = DMXA-2 (DMX-)

• J2-2 = DMXA-3 (DMX+).

Note:

Transfer DMX Wires

When transferring wire groups be sure to transfer all wire groups (except those

designated as ETCLink) to the new connectors separately to avoid confusion.

• In most cases stranded wire has been used for the data terminations. If so,

terminate the DMX wiring to the new connectors (found in the kit) in the same

manner as they were terminated to the old backplane. Double-up the DMXA

wiring to the same terminals as the DMXA pass-thru wires. (The DMX pass-thru

connector on the CEM3 backplane will not be used.)

• If Category 5 type cabling has been used for the DMX wire runs, IDC connectors

must be used (ordered separately) for the new terminations. Connect the DMXA

wires to an IDC connector and land the enclosure-to-enclosure jumper

connections on the separate “DMX PASS-THRU” connector (J12) on the new

backplane.

DMXA PASS-THRU: Common=1, Negative=2, Positive=3

DMXB PASS-THRU: Common=4, Negative=5, Positive=6

Note:

There are two different connectors available for CEM3 DMX data terminations.

One is for stranded wire as found in Belden 9729 and contains screw terminals

(ETC part# J3407-F included with the kits). The other style is an IDC connector

(ETC part# J3409-F must be ordered separately) for solid-core wire such as

Category 5 cabling.

CAUTION:

If using the IDC connector for Cat 5 solid-core wiring, you must start with

clean wire ends (clip the old punched end). Re-punching the old ends could

result in an intermittent or failed connection.

123

J16

Beacon

Pin-out

Black

Blue

Red

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