Eton EV3 E-MO Bedienungsanleitung

SERVICE MANUAL

EV3

E-MO

E-TON POWER

E-MO

2009 by E-TON POWER TECH CO., LTD.

First edition, April 2009

Any reproduction or unauthorized use

without the written permission of

E-TON POWER TECH CO., LTD.

is expressly prohibited.

SERVICE MANUAL

IMPORTANT

This manual was produced by the E-TON POWER TECH CO., LTD., primarily for use by E-TON

dealers and their qualified mechanics. It is not possible to include all the knowledge of a mechanic

in one manual. Therefore, anyone who uses this book to perform maintenance and repairs on

E-TON vehicles should have a basic understanding of the mechanics and the techniques to repair

these types of vehicles. Repair and maintenance work attempted by anyone without this knowledge

is likely to render the vehicle unsafe and unfit for use.

E-TON POWER TECH CO., LTD., is continually striving to improve all of its models. Modifications

and significant changes in specifications or procedures will be forwarded to all authorized E-TON

dealers and will appear in future editions of this manual where applicabe.

NOTE:

Designs and specifications are subject to change without notice.

IMPORTANT INFORMATION

WARNING

NOTICE

TIP

This is the safety alert symbol. It is used to alert you to potential

personal injury hazards. Obey all safety messages that follow this

symbol to avoid possible injury or death.

damage to the vehicle or other property.

A TIP provides key information to make procedures easier or clearer.

A WARNING indicates a hazardous situation which, if not avoided,

could result in death or serious injury.

A NOTICE indicates special precautions that must be taken to avoid

Particularly important information is distinguished in this manual by the following notations:

* Product and specifications are subject to change without notice.

TABLE OF CONTENTS

SPECIFICATIONS

PERIODIC CHECKS AND

ADJUSTMENTS

CONTROLLER SYSTEM

BATTERY/ CHARGER

TROUBLESHOOTING

GENERAL INFORMATION

CHASSIS

CHK

ADJ

GEN

INFO

CHAS

ELECTRICAL SYSTEM

ELEC

–+

TRBL

SHTG

CONT

SPEC

BAT

CHA

CHAPTER 1

GENERAL INFORMATION

GENERAL INFORMATION 1-1......................................................

FRAME SERIAL NUMBER 1-1....................................................

MOTOR SERIAL NUMBER 1-1....................................................

IMPORTANT INFORMATION 1-2...................................................

REPLACEMENT PARTS 1-2......................................................

GASKETS, OIL SEALS AND O-RINGS 1-2.........................................

CHECKING THE CONNECTIONS 1-3..............................................

SPECIAL TOOLS 1-4.............................................................

IDENTIFICATION OF SCOOTER

1-1

GENERAL INFORMATION

SCOOTER IDENTIFICATION

FRAME SERIAL NUMBER

The frame serial number is stamped on the

chassis.

MOTOR SERIAL NUMBER

The serial number of the motor is stamped

on the portion of the left section of the motor

box.

TIP

The fourth to the sixth digits of these numbers

are for identifying the model; the remaining digits

constitute the production number of the unit.

TIP

Designs and specifications are subject to

change without notice.

GEN

INFO

IMPORTANT INFORMATION

1-2

IMPORTANT INFORMATION

REPLACEMENT PARTS

1. Use only genuine E-TON parts for all

replacements. Use the oil and/or grease

recommended by E-TON for assembly

and adjustment.

GASKETS, OIL SEALS AND O-RINGS

1. Replace all gaskets, seals and O-rings

when overhauling the rim. All gasket surfaces,

oil seal lips and O-rings must be cleaned.

2. Properly oil all mating parts and bearings

during reassembly. Apply grease to the oil

seal lips.

LOCK WASHERS/PLATES AND COTTER

PINS

1. Replace all lock washers/plates and cot-

ter pins after removal. Bend lock tabs along

the bolt or nut flats after the bolt or nut has

been tightened to specification.

BEARINGS AND OIL SEALS

1. Install the bearings and oil seals with

their manufacturer brands or numbers facing

outwards. (In other words, the stamped letters

should be on the side exposed to view.) When

installing oil seals, apply a light coating of

lightweight lithium base grease to the seal

lips. Put oil on the bearings when installing.

NOTICE

Do not use compressed air to spin the bea-

rings dry. This will damage the bearing surfa-

ce.

GEN

INFO

IMPORTANT INFORMATION

1-3

CHECKING THE CONNECTIONS

GEN

INFO

Check the leads, couplers, and connectors for

stains, rust, moisture, etc.

1. Disconnect:

•lead

•coupler

• connector

2. Check:

•lead

•coupler

• connector

Moisture Dry with an air blower.

Rust/stains Connect and disconnect sev-

eral times.

3. Check:

• all connections

Loose connection ĺ

Connect properly.

TIP

If the pin 1on the terminal is flattened, bend it

up.

4. Connect:

•lead

•coupler

• connector

TIP

Make sure all connections are tight.

5. Check:

• continuity (with the pocket tester)

TIP

• If there is no continuity, clean the terminals.

• When checking the wire harness, perform

steps 1 to 3.

• As a quick remedy, use a contact revitalizer

available at most part stores.

1-4

SE3200-5BA0-0FA1

SA6100-A26-0FA1

SA6100-A26-0FA2

SD4712-EGC2-0FA1

SD4711-EGC2-0FA1

Tool NO.

Tool name:

Six legs socket

Function:

To disassemble and assemble the nut

of front fork component.

Tool name / Function

Tool name:

Bearing inner puller set

Function:

To disassemble the bearing of front wheel.

8‚ 10‚ 12‚ 15‚ 17‚ 20‚ 22‚ 25‚ 30‚ 32/ mm

Tool name:

Oil seal & bearing installer set

Function:

Used for installing the bearing of the front

27, 32, 35, 40, 42, 45, 47, 48, 52, 58,

wheel and oil seal.

64/ mm

Tool name:

Tire valve driver

Function:

To disassemble and assemble an air

Double head (6.2mm& 5.4mm)

needle in the inner tube of a tire.

Tool name:

Tire lever component

Function:

To disassemble and assemble the inner

Specification:

11 inch and 15 inch.

tube of a tire.

Specification:

Picture

SPECIAL TOOLS

The following special tools are necessary for complete and accurate tune-up and assembly. Use

only the appropriate special tools as this will help prevent damage caused by the use of inappropriate

tools or improvised techniques.

GEN

INFO

SPECIAL TOOLS

1-5

SC9003-EGC2-0000

Tool name:

Function:

SC9004-EGC2-0000

Tool name:

Function:

SC130A-EGC2-0FG1

Tool name:

Function:

SC7200-EGC2-0FG1

Tool name:

Function:

GEN

INFO

Tool NO. Tool name / Function Picture

Motor checking tool

Testing the Hall data of motor.

Testing interface software

Testing interface connector

Only for testing driver.

Only for connecting the driver connector

and USB connector of the computer.

Instrument panel check tools

Only for testing the instrument panel

quality.

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