Federal Signal Corporation ESB-CRG07 Bedienungsanleitung

Safety Message to Installers of Siren Speakers

People’s lives depend on your proper installation and servicing of Federal Signal products. It is

important to read and follow all instructions shipped with this product and the original product. Listed below

are some other important safety instructions and precautions you should follow:

Before Installation

Qualiﬁcations

• Toproperlyinstallanelectronicsiren,youmusthaveagoodunderstandingofautomotiveelectri-

calproceduresandsystems,alongwithprociencyintheinstallationandserviceofsafetywarning

equipment.Alwaysrefertothevehicle’sservicemanualswheninstallingequipmentonavehicle.

Sound Hazards

• Yourhearingandthehearingofothers,inornearyouremergencyvehicle,couldbedamagedby

loudsounds.Thiscanoccurfromshortexposurestoveryloudsounds,orfromlongerexposuresto

moderatelyloudsounds.Forhearingconservationguidance,refertofederal,state,orlocalrecom-

mendations.OSHAStandard1910.95offersguidanceon“PermissibleNoiseExposure.”

• Alleffectivesirensandhornsproduceloudsounds(120dB)thatmaycausepermanenthearing

loss.Alwaysminimizeyourexposuretosirensoundandwearhearingprotection.Donotsoundthe

sirenindoorsorinenclosedareaswhereyouandotherswillbeexposedtothesound.

• FederalSignalsirenampliersandspeakersaredesignedtoworktogetherasasystem.Combining

asirenandspeakerfromdifferentmanufacturersmayreducethewarningeffectivenessofthesiren

systemandmaydamagethecomponents.Youshouldverifyortestyourcombinationtomakesure

thesystemworkstogetherproperlyandmeetsfederal,stateandlocalstandardsorguidelines.

During Installation

• DONOTgetmetalshavingsinsidetheproduct.Metalshavingscancausethesystemtofail.Ifdrill-

ingmustbedoneneartheunit,placeanESD-approvedcoverovertheunittopreventmetalshav-

ingsfromenteringtheunit.Inspecttheunitaftermountingtobesuretherearenoshavingspresent

inorneartheunit.

• DONOTconnectthissystemtothevehiclebatteryuntilALLotherelectricalconnectionsaremade,

mounting of all components is complete, and you have veried that no shorts exist. If wiring is

shortedtovehicleframe,highcurrentconductorscancausehazardoussparksresultinginelectrical

resoryingmoltenmetal.

• Besurethesirenamplierandspeaker(s)inyourinstallationhavecompatiblewattageratings.

• Inorderfortheelectronicsirentofunctionproperly,thegroundconnectionmustbemadetothe

NEGATIVEbatteryterminal.

• Soundoutputwillbeseverelyreducedifanyobjectsareinfrontofthespeaker.Ifmaximumsound

outputisrequiredforyourapplication,youshouldensurethatthefrontofthespeakerisclearofany

obstructions.

ESB-CRG07 Behind-Grille Speaker Mounting

System for 2006 to 2009 Dodge Charger

2562463A REV. A 509

2 ESB-CRG07 Compact Speaker Mounting Kit

• Installthespeaker(s)asfarforwardonthevehicleaspossible,inalocationthatprovidesmaximum

signalingeffectivenesswhileminimizingthesoundreachingthevehicle’soccupants.Refertothe

NationalInstituteofJusticeguide500-00forfurtherinformation.

• Mountingthespeakersbehindthegrillewillreducethesoundoutputandwarningeffectivenessof

thesirensystem.Beforemountingspeakersbehindthegrille,makesurethevehicleoperatorsare

trainedandunderstandthatthistypeofinstallationislesseffectiveforwarningothers.

• Soundpropagationandwarningeffectivenesswillbeseverelyreducedifthespeakerisnotfacing

forward.Carefullyfollowtheinstallationinstructionsandalwaysinstallthespeakerwiththeprojector

facingforward.

• DONOTinstallthespeaker(s)orroutethespeakerwireswheretheymayinterferewiththeopera-

tionofairbagsensors.

• Installationoftwospeakersrequiresthatyouwirethespeakersinphase.

• Neverattempt toinstallaftermarketequipment, whichconnectstothevehiclewiring, withoutre-

viewingavehiclewiringdiagram,whichisavailablefromthevehiclemanufacturer.Insurethatyour

installationwillnotaffectvehicleoperationandsafetyfunctionsorcircuits.Alwayscheckvehiclefor

properoperationafterinstallation.

• DONOTinstallequipmentorroutewiringorcordinthedeploymentpathofanairbag.

• Locatethecontrolheadsothevehicle,controls,andmicrophonecanbeoperatedsafely.

• Whendrillingintoavehiclestructure,besurethatbothsidesofthesurfaceareclearofanythingthat

couldbedamaged.

After Installation

• Afterinstallation,testthesirensystemandlightsystemtoensurethatitisoperatingproperly.

• Testallvehiclefunctions,includinghornoperation,vehiclesafetyfunctionsandvehiclelightsys-

tems, to ensure proper operation. Ensure that installation has not affected vehicle operation or

changedanyvehiclesafetyfunctionorcircuit.

• Aftertestingiscomplete,provideacopyoftheseinstructionstotheinstructionalstaffandalloperat-

ingpersonnel.

• Filetheseinstructionsinasafeplaceandrefertothemwhenmaintainingand/orreinstallingthe

product.

Failure to follow all safety precautions and instructions may result in property damage, serious

injury, or death to you or others.

Before You Begin

IMPORTANT:TheES100andMS100complywiththerequirementsofSAEJ1849EVS3andCCRTitle13

ClassAwhentheyareusedwithFederalSignalCorporationelectronicsirens.

TheES100andMS100arecompactspeakersintendedtobemountedwiththesuppliedmountingsystem.

IftheES100andMS100areinstalledwithanothermountingsystem,thesafetyandeffectivenessofthe

installationmustbecarefullyevaluated.

Unpacking the Kit

Afterunpackingthekit,inspectitfordamagethatmayhaveoccurredintransit.Ifithasbeendamaged,

donotinstallit.Fileaclaimimmediatelywiththecarrier,statingtheextentofdamage.Carefullycheckall

envelopes,shippinglabels,andtagsbeforeremovingordestroyingthem.Ensurethatthepartslistedin

Table 1onpage3areincludedinthepackage.

ESB-CRG07 Compact Speaker Mounting Kit 3

Table 1: Kit contents

Qty. Description Part Number

1 Bracket 8567190

1 HardwareKit 8567169

3Screw,1/4"x1.0",SelfDrill

3Lockwasher,Split,1/4"

Overview

Mountingkit8567079-13mountseitheranES100oraMS100compactspeakerbehindthevehiclegrillein

a2006to2009DodgeCharger.

Preparing the Mounting Surface

1. Raisethevehiclehoodandremovethecoversbetweentheradiatorandthegrille(Figure1).

2. Centerthebracketcenteredonthemetalbumper.Securebracketwithsupplied1/4"screwsandlock-

washers.

290A5529

REMOVECOVERS

Figure 1: Removing the covers

Mounting a Speaker

ES100 MOUNTING PRECAUTIONS

To avoid reducing the sound output and damaging the speaker, ensure that the speaker is mounted

with the wires protruding from the bottom of the speaker.

MS100 MOUNTING PRECAUTIONS

To avoid reducing the sound output and damaging the speaker, ensure that the speaker is mounted

with the wires protruding from the right side of the speaker when it is seen from the front.

4 ESB-CRG07 Compact Speaker Mounting Kit

3. Attachthespeakertothebracketwiththetwo5/16-18serratedhex/washer-headboltssuppliedwith

thespeaker.

4. Adjustthespeakersothatthefrontfaceofthespeakerisperpendiculartothegroundandnottouching

anypartsofthevehicle(Figure2).

290A5530B

ENSURE TAB IS TIGHT

TO BACK OF BUMPER

FRONT OF

VEHICLE

FRONT OF

VEHICLE

ES100 OR

MS100 SPEAKER

5/16-18 BOLT (2)

(SUPPLIED WITH

SPEAKER)

MOUNTING BRACKET

1/4" SELF DRILL

SCREW (3)

1/4" LOCKWASHER (3)

VEHICLE BUMPER

Figure 2: Placing and securing the bracket

ESB-CRG07 Compact Speaker Mounting Kit 5

Wiring the Speaker

1. Connectthespeakertotheelectronicsiren:

• Toconnectonespeaker,connectthetwoleadsfromthespeakertothecablefromtheelectronic

siren.

• Toconnecttwospeakers,itisnecessarytoconnecttheminphase.Connectthetworedspeaker

leadstooneleadofthecablefromtheelectronicsiren.Connectthetwoblackspeakerleadstothe

otherleadofthecablefromtheelectronicsiren.

Refertotheinstructionsprovidedwiththeelectronicsirenfordetails.

Testing the Siren System and Completing the Installation

SOUND HAZARD

All effective sirens and horns produce loud sounds (120 dB) that may cause permanent hearing

loss. Always minimize your exposure to siren sound and wear hearing protection. Do not sound the

siren indoors or in enclosed areas where you and others will be exposed to the sound.

Aftertheinstallation,testthesirensystemtoensurethatitisoperatingproperly.Alsotestallvehiclefunc-

tions,includinghornoperation,vehiclesafetyfunctions,andvehiclelightingsystemstoinsureproperop-

eration.Ensurethattheinstallationhasnotaffectedthevehicleoperationorchangedanyvehiclesafety

functionsorcircuits.

Replacethecoversbetweentheradiatorandthegrille(Figure1onpage3).

Getting Technical Support and Service

Thisspeakerhasnoeld-serviceableparts.Openingthespeakerwillvoidthewarranty.Thefactorycanand

willserviceyourspeaker.Ifyouareexperiencingproblemswiththespeaker,pleasecontact:

ServiceDepartment

FederalSignalCorporation

Phone:1-800-433-9132

Fax:1-800-343-9706

Email:empserviceinfo@fedsig.com

Ordering Replacement Parts

Toorderreplacementparts,pleasecontactyourlocaldealer/distributoror:

MobileSystemsCustomerSupport

FederalSignalCorporation

Phone:1-800-264-3578

Returning a Product to Federal Signal

BeforereturningaproducttoFederalSignal,call800-264-3578,800-433-9132,or800-824-0254toobtain

aReturned Merchandise Authorizationnumber(RMA number).Toexpeditetheprocess please be pre-

paredwiththefollowinginformation:

• YourFederalSignalcustomeroraccountnumber.

• Thepurchaseordernumberunderwhichtheitemswerepurchased.

6 ESB-CRG07 Compact Speaker Mounting Kit

• Theshippingmethod.

• Themodelorpartnumberoftheproductbeingreturned.

• Thequantityofproductsbeingreturned.

• Dropshipinformationasneeded.

• Anyestimaterequired.

WhenyoureceiveyourRMANumber:

• WritetheRMAnumberontheoutsideoftheboxofreturneditems.

• ReferencetheRMAnumberonyourpaperworkinsideofthebox.

• WritetheRMAnumberdown,sothatyoucaneasilycheckonstatusofthereturnedequipment.

SendallmaterialwiththeissuedRMANumberto:

FederalSignalCorporation

2645FederalSignalDrive

UniversityPark,IL60466

Attn:ServiceDepartment

RMA:#__________

Safety Message to Operators of Federal Signal Electronic Sirens and

Light/Sound Systems

The lives of people depend on your safe operation of Federal products. It is important to read and

follow all instructions shipped with the products. In addition, listed below are some other important

safety instructions and precautions you should follow:

Qualiﬁcations

• Toproperlyuseanelectronicsirenandspeaker(s),youmusthaveagoodunderstandingofgeneral

vehicleoperation,ahighprociencyintheuseofsafetywarningequipment,andthoroughknowl-

edgeofstateandfederalUNIFORMTRAFFICCODES.

Sound Hazards

• Yourhearingandthehearingofothers,inorclosetoyouremergencyvehicle,couldbedamagedby

loudsounds.Thiscanoccurfromshortexposurestoveryloudsounds,orfromlongerexposuresto

moderatelyloudsounds.Forhearingconservationguidance,refertofederal,state,orlocalrecom-

mendations.OSHAStandard1910.95offersguidanceon“PermissibleNoiseExposure.”

• Alleffective sirensandhornsproduceloudsounds(120 dB)thatmaycausepermanent hearing

loss.Alwaysminimizeyourexposuretosirensound,rollupyourwindowsandwearhearingprotec-

tion.Donotsoundthesirenindoorsorinenclosedareaswhereyouandotherswillbeexposedto

thesound.Onlyusethesirenforemergencyresponsesituations.

Sound Limitations

• Beforeusingthevehicle,checktoseeifthesirenspeakersareconcealedfromview.Ifthesiren

speakerisnotinclearviewonthefrontofthevehicle,useextracautionwhenoperatingthevehicle.

Aconcealedsirenspeakerinstallationislesseffectiveatwarningothers.

• Maximumsoundoutputwillbeseverelyreducedifanyobjectsareinfrontofthespeaker.Ifyour

installationhasobstructionsinfrontofthespeaker,driveevenmorecautiously.

ESB-CRG07 Compact Speaker Mounting Kit 7

• Frequentlyinspectthespeakertoensurethatitisclearofanyobstruction,suchasmudorsnow,

whichwillreducemaximumsoundoutput.

Signaling Limitations

• Beawarethattheuseofyourvisualandaudiblesignalingdevicesdoesnotgiveyoutherightto

force your way through trafc.Your emergency lights, siren, and actions are REQUESTING the

right-of-way.

• Althoughyourwarningsystemisoperatingproperly,itmaynotalerteveryone.Peoplemaynothear,

see,orheedyourwarningsignal.Youmustrecognizethisfactandcontinuedrivingcautiously.

• Situationsmayoccurwhichobstructyourwarningsignalwhennaturalorman-madeobjectsare

betweenyourvehicleandothers.Thiscanalsooccurwhenyouraiseyourhoodortrunklid.Ifthese

situationsoccur,beespeciallycareful.

Driving Limitations

• Atthestartofyourshift,youshouldensurethatthelight/soundsystemissecurelyattachedtothe

vehicleandoperatingproperly.

• Iftheuniquecombinationofemergencyvehicleequipmentinstalledinyourvehiclehasresultedin

thesirencontrolsbeinginstalledinapositionthatdoesnotallowyoutooperatethembytouchonly,

OPERATECONTROLSONLYWHILEYOURVEHICLEISSTOPPED.

• Ifdrivingconditionsrequireyourfullattention,youshouldavoidoperatingthesirencontrolswhile

thevehicleisinmotion.

Continuing Education

• Filetheseinstructionsinasafeplaceandrefertothemperiodically.Giveacopyoftheseinstructions

tonewrecruitsandtrainees.

Failure to follow these safety precautions may result in property damage, serious injury, or death to

you, to passengers, or to others.

Ordering Replacement Parts

Toorderreplacementparts,pleasecontactyourlocaldealer/distributoror:

MobileSystemsCustomerSupport

FederalSignalCorporation

Phone:1-800-264-3578

Returning a Product to Federal Signal

BeforereturningaproducttoFederalSignal,call800-264-3578,800-433-9132,or800-824-0254toobtain

aReturned Merchandise Authorizationnumber(RMAnumber).To expeditetheprocesspleasebe pre-

paredwiththefollowinginformation:

• YourFederalSignalcustomeroraccountnumber.

• Thepurchaseordernumberunderwhichtheitemswerepurchased.

• Theshippingmethod.

• Themodelorpartnumberoftheproductbeingreturned.

• Thequantityofproductsbeingreturned.

• Dropshipinformationasneeded.

• Anyestimaterequired.

8 ESB-CRG07 Compact Speaker Mounting Kit

WhenyoureceiveyourRMANumber:

• WritetheRMAnumberontheoutsideoftheboxofreturneditems.

• ReferencetheRMAnumberonyourpaperworkinsideofthebox.

• WritetheRMAnumberdown,sothatyoucaneasilycheckonstatusofthereturnedequipment.

SendallmaterialwiththeissuedRMANumberto:

FederalSignalCorporation

2645FederalSignalDrive

UniversityPark,IL60466

Attn:ServiceDepartment

RMA:#__________

2645FederalSignalDrive,UniversityPark,IL60466-3195

Tel.:(800)264-3578•Fax:(800)682-8022

www.fedsig.com ©2009FederalSignalCorporation

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