Federal Signal Corporation SIGNALMASTER SMLED2F Bedienungsanleitung

2561601C

REV. C 602

Printed in U.S.A.

INSTRUCTION SHEET

FOR

SIGNALMASTER™ MODELS SMLED2F

SAFETY MESSAGETO INSTALLERS

People’s lives depend on your safe installation of

our products. It is important to read, understand and

follow all instructions shipped with the products. In

addition, listed below are some other important

safety instructions and precautions you should

follow:

• To properly install this light: you must

have a good understanding of automotive

electrical procedures and systems, along

with proficiency in the installation and

use of safety warning equipment.

• When drilling into a vehicle structure, be

sure that both sides of the surface are

clear of anything that could be damaged.

• In order for the light to function properly,

a separate ground connection must be

made. If practical, it should be connected

to the negative battery terminal. At a

minimum, it may be attached to a solid

metal body or chassis part that will

provide an effective ground path as long

as the light system is to be used.

• Locate light control so the VEHICLE and

CONTROL can be operated safely under

all driving conditions.

• Do not attempt to activate or deactivate

light control while driving in a hazardous

situation.

• This product contains high intensity LED

devices. To prevent eye damage, DO NOT

stare into the light beam at close range.

• You should frequently inspect the light to

ensure that it is operating properly and

that it is securely attached to the vehicle.

• File these instructions in a safe place and

refer to them when maintaining and/or

reinstalling the product.

Failure to follow all safety precautions and

instructions may result in property damage, serious

injury, or death to you or others.

A. GENERAL.

Federal SignalMaster™ Model SMLED2F is an

economical, low wattage, directional light designed

for use in a flashing mode. Each unit is supplied with

a mounting bracket, adhesive pads, and velcro strips

which allow flexible mounting arrangements. Lens

colors (amber, red, blue, or clear) are specified when

ordering. The lenses are interchangeable, and can be

ordered separately.

B. UNPACKING.

After unpacking the light, inspect it for damage

that may have occurred in transit. If the unit has

been damaged, do not attempt to install or operate it.

File a claim immediately with the carrier, stating the

extent of damage. Carefully check all envelopes,

shipping labels, and tags before removing or destroy-

ing them. Ensure that the parts listed in the appro-

priate KIT CONTENTS LIST are included in the

package.

C. KIT CONTENTS LIST.

Qty. Description Part No.

2 Screw, Hex Hd., 1/4 x 1/2 7011164-08

3 Screw, Hex Hd., 1/4 x 5/8 7011165-10

2 Lockwasher 7075078

1 Velcro, Hook 8550A101

1 Velcro, Loop 8550A100

1 Adhesive Pad 8550A031

1 Bracket, Bail 8573118

WARNING

These lights are intended for secondary

warning only. They are not intended for use

as a primary warning system.

D. INSTALLATION.

WARNING

When installing equipment inside air bag

equipped vehicles, the installer MUST ensure

that the equipment is installed ONLY in

areas recommended by the vehicle manufac-

turer.

Failure to observe this warning will reduce

the effectiveness of the air bag, damage the

air bag, or potentially damage or dislodge the

equipment, causing serious injury or death to

you or others.

NOTE

For maximum coverage and effectiveness, the

light assembly should be mounted in a

horizontal orientation.

Installation can be accomplished using the

supplied bracket(s) and screws, adhesive pads, or

velcro strips. Determine the mounting position

appropriate for the installation, and then select the

applicable mounting method.

1. Bracket(s)/Adhesive Pads or Velcro Strips.

WARNING

The surfaces to which the adhesive pads (or

velcro strips) are applied must be clean and

dry for proper adhesion. If necessary, use

isopropyl alcohol (rubbing alcohol) and water

to clean the mounting surfaces.

a. Remove the release paper from one side

of the adhesive pad and apply the pad to the bracket

surface. Press the pad firmly against the bracket to

make sure that the pad adheres properly.

b. Peel the release paper from the other side

of the pad and attach the bracket to the mounting

surface. Ensure that the assembly adheres firmly to

the mounting surface.

c. Mounting on a flat non-metallic surface

can also be performed using the supplied velcro hook-

and-loop strips.

d. Secure the light assembly to the mount-

ing bracket(s) using the 1/4" x 1/2" hex head Taptite

screws and lockwashers as shown in figure 1.

2. Bracket(s)/Screws.

a. See figure 1. Use the mounting bracket(s)

as a template and scribe mounting hole position

marks on the mounting surface.

CAUTION

Before drilling holes in ANY part of a vehicle,

be sure that both sides of the mounting

surface are clear of parts that could be dam-

aged; such as brake lines, fuel lines, electrical

wiring or other vital parts.

b. Drill mounting holes at the previously

scribed position marks.

c. Secure the mounting bracket(s) to the

mounting surface with the 1/4" x 5/8" hex head type

B screws.

290A3981

MOUNTING

SURFACE

DRILL REQUIRED

HOLES

BAIL

BRACKET (1)

SMLED2F ASSEMBLY

1/4" EXTERNAL TOOTH

LOCKWASHERS (2)

ADHESIVE

PAD

VELCRO

HOOK-AND-LOOP

STRIPS

1/4-20 x 1/2"

SCREWS,

TYPE TT, HEX

WSHR. HD. (2)

1/4 x 5/8"

SCREWS,

TYPE B, HEX

WSHR. HD. (2)

Figure 1.

MOUNTING PLATE

FLASHER P.C. BOARD PLUG

ASSEMBLY

SMOOTH SIDE, GND

RIBBED SIDE, + 12 DC

290A3982

(+)

(

)

Figure 2.

-2-

d. Secure the light assembly to the mount-

ing bracket(s) using the 1/4" x 1/2" hex head Taptite

screws and lockwashers as shown in figure 1.

E. ELECTRICAL.

The light assembly is supplied with a 10-foot

straight cable terminated with a cigar lighter plug. A

flasher PC board is installed at the factory. Addi-

tional wiring is not required. The flasher/light assem-

bly wiring diagram is shown in figure 2.

F. MAINTENANCE.

1. General.

WARNING

Crazing (cracking) of lenses will cause re-

duced effectiveness of the light. Do not use

cleaning agents (which will cause crazing)

such as strong detergents, solvents, or petro-

leum products. If crazing of lenses does occur,

reliability of light for emergency signalling

purposes may be reduced until lenses are

replaced.

Ordinary cleaning of the plastic lenses can be

accomplished by using mild soap and a soft rag.

Should fine scratches or a haze appear on a lens, they

can ordinarily be removed with a non-abrasive, high

quality, one-step, automotive paste cleaner/wax and a

soft cloth.

2. LED Module Replacement.

a. See figure 3. Remove and retain the two

screws which secure the LED module assembly.

b. Disconnect the right angle connectors and

remove the LED module assembly.

c. Observing polarity, connect the right

angle connectors to the appropriate printed circuit

board connectors.

d. Install the new LED module assembly

using the previously removed screws.

290A3983

SMLED2F

LIGHT ASSEMBLY

LED MODULE

PULL THE LED MODULE

STRAIGHT AWAY

FROM LIGHT ASSEMBLY REMOVE TWO TORX

HEAD SCREWS

Figure 3.

-3-

3. Flasher PC Board Replacement (see figure 2).

a. Remove and retain the three torx screws

which secure the end plate near the cable exit.

b. Carefully slide the mounting plate

assembly and flasher circuit board out of the extru-

sion. Disconnect the cable assemblies from the

flasher circuit board.

c. Remove the circuit board from the mount-

ing plate.

d. Reconnect the cable assemblies to the

flasher circuit board as shown in figure 2. Reas-

semble the light and secure the end plate in position

using the previously removed screws.

e. Test the light assembly for proper opera-

tion.

-4-

SAFETY MESSAGETO OPERATORS

Peoples’ lives depend on your safe use of our

products.

Listed below are some important safety instruc-

tions and precautions you should follow:

• Although your warning system is operat-

ing properly, it may not be completely

effective. People may not see or heed your

warning signal. You must recognize this

fact and continue driving cautiously.

• Also, situations may occur which obstruct

your warning signal when natural or

man-made objects are between your

vehicle and others, such as: raising your

hood or trunk lid. If these situations occur,

be especially careful.

• This product contains high intensity LED

devices. To prevent eye damage, DO NOT

stare into the light beam at close range.

• At the start of your shift, you should

ensure that the light is securely attached

and operating properly.

Failure to follow these safety precautions may

result in property damage, serious injury, or death to

you, to passengers, or to others.

RETAIN AND REFERTOTHIS MESSAGE

G. REPLACEMENT PARTS.

Description Part No.

PCB Assy., SMLED2F 2005028-02

Plug and Cable Assy. 175915

LED Module Assy, White, 12V 8573229

LED Module Assy., 8573229-01

Red (Clear Lens), 12V

LED Module Assy., 8573229-02

Amber (Clear Lens), 12V

LED Module Assy., 8573229-03

Blue (Clear Lens), 12V

LED Module Assy, Red, 12V 8573229-04

LED Module Assy, Amber, 12V 8573229-05

LED Module Assy, Blue, 12V 8573229-06

LED Module Assy, White, 24V 8573229-07

LED Module Assy, Red, 24V 8573229-08

LED Module Assy, Amber, 24V 8573229-09

LED Module Assy, Blue, 24V 8573229-10

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