Federal Signal Corporation QuadraFlare QL64-TURN Kurzanleitung

25500309

Rev. A1 0316

Printed in U.S.A.

QuadraFlare

Warning Lights

Models QL64-BTT, QL64-TURN,

QL64-ARROW, and QL64-BACKUP

Installation and

Service Instructions

Installation and Maintenance Instructions

Models QL64-BTT, QL64-TURN, QL64-ARROW, and QL64-BACKUP

Safety Message to Installers

The lives of people depend on your proper installation and

servicing of Federal Signal products. It is important to read and

follow all instructions shipped with this product. In addition, listed

below are some other important safety instructions and precautions

you should follow.

• To properly install this light, you must have a good

understanding of automotive electrical procedures and

systems, along with prociency in the installation and use of

safety warning equipment.

• DO NOT install equipment or route wiring or cord in the

deployment path of an airbag.

• If a vehicle seat is temporarily removed, verify with the

vehicle manufacturer if the seat needs to be recalibrated for

proper airbag deployment.

• When drilling into a vehicle structure, be sure that both sides

of the surface are clear of anything that could be damaged.

• Locate the light control so the VEHICLE and CONTROL can

be operated safely under all driving conditions.

• Do not attempt to activate or deactivate light control while

driving in a hazardous situation.

• This product contains high intensity LED devices. To prevent

eye damage, DO NOT stare into the light beam at close range.

• Frequently inspect the light to ensure that it is operating

properly and that it is securely attached to the vehicle.

• File these instructions in a safe place and refer to them when

maintaining and/or reinstalling the product.

Failure to follow all safety precautions and instructions may result

in property damage, serious injury, or death to you or others.

Installation and Maintenance Instructions

Models QL64-BTT, QL64-TURN,QL64-ARROW, and QL64-BACKUP

Overview of the QuadraFlare

The Federal Signal QuadraFlare Warning Light is a self-contained,

high intensity, LED light designed for mounting to the exterior of

a vehicle. The Model QL64-BTT is designed for rear brake, turn,

and tail light vehicle applications. Model QL64-TURN is designed

for front and rear turn signal applications. Model QL64-ARROW

is designed for front and rear turn signal applications. Model

QL64-BACKUP is designed for rear back-up light applications.

All QuadraFlare Warning Lights are designed for operation on

12 VDC.

Table 1 Current Draw

Model Current Draw

QL64-BTT Brake/Turn 0.50 A

QL64-BTT Tail 0.05 A

QL64-Turn 0.60 A

QL64-Arrow 1.0 A

QL64 Backup 0.30 A

Unpacking the QuadraFlare

After unpacking the light, inspect it for damage that may have

occurred in transit. If the unit has been damaged, do not attempt

to install or operate it. File a claim immediately with the carrier,

stating the extent of damage. Carefully check all envelopes,

shipping labels, and tags before removing or destroying them.

Kit Contents List

Table 2 Kit Contents List

Qty. Description Part No.

4 #6 x 2.0" Screw 7000A404-32

4 Rubber Rivet Nuts 70900417

Installation and Maintenance Instructions

Models QL64-BTT, QL64-TURN, QL64-ARROW, and QL64-BACKUP

Installing the QuadraFlare

INSTALL IN RECOMMENDED AREAS: When installing equipment

inside airbag equipped vehicles, the installer MUST ensure that

the equipment is installed ONLY in areas recommended by the

vehicle manufacturer.

Failure to observe this warning reduces the effectiveness of the

airbag, damage the airbag, or potentially damage or dislodge the

equipment, causing serious injury or death to you or others.

NOTE: For maximum coverage and effectiveness, mount the light

assembly in a horizontal orientation (see Figure 1).

Before proceeding with installation, determine the approximate

location of the light assembly and plan all cable/wire routing.

To install the QuadraFlare models, proceed as follows:

1. See Figure 1. Position the QuadraFlare warning light assembly

on the desired mounting surface. Ensure that the unit is level

side to side. Using the dimensions provided in Figure 2, scribe

the four mounting hole locations and a wiring routing hole

location on the mounting surface.

DRILLING PRECAUTIONS: Before drilling holes in ANY part of a

vehicle, be sure that both sides of the mounting surface are clear

of parts that could be damaged; such as brake lines, fuel lines,

electrical wiring or other vital parts.

2. Drill four 1/4" (0.250") mounting holes and a wire routing

hole 1" (1.00") at the previously scribed locations.

3. Install the four supplied rubber rivet nuts into the four 1/4"

mounting holes.

DRILLING PRECAUTIONS: All drilled holes should be free of

burrs and sharp edges. Grommet (user supplied) all wire routing

holes and/or sealed to avoid wire and/or vehicle damage.

Installation and Maintenance Instructions

Models QL64-BTT, QL64-TURN,QL64-ARROW, and QL64-BACKUP

4. The QuadraFlare warning light Models QL64-BTT,

QL64-TURN, QL64-ARROW, and QL64-BACKUP have

three 12-inch long wires, which exit out the back of the unit,

for making electrical connections.

NOTE: The white wire is not used in Models QL64-TURN,

QL64-ARROW, and QL64-BACKUP.

5. Complete the electrical connections as described in the

Electrical Connections section.

6. See Figure 1. Align the QuadraFlare warning light assembly

with the previously inserted rubber rivet nuts and secure with

the provided #6 x 2.0" screws.

Electrical Connections

To make electrical connections, proceed as follows:

1. Model QL64-BTT.

The QuadraFlare warning light assembly is designed to

operate on 12 VDC. Three 12-inch long lead wires are

supplied for making electrical connections to the QuadraFlare

warning light assembly.

a. Using 18-gauge (minimum) wire, connect the red (+) lead

to the positive power source terminal for BRAKE mode,

and the white (+) lead to a different positive power source

terminal for TAIL mode. The black (-) lead should be

connected to the negative power source terminal.

b. Energize the supply circuit and test the QuadraFlare

warning light assembly for proper operation.

Installation and Maintenance Instructions

Models QL64-BTT, QL64-TURN, QL64-ARROW, and QL64-BACKUP

2. Models QL64-TURN, QL64-ARROW, and QL64-BACKUP.

The QuadraFlare warning light assembly is designed to

operate on 12 VDC. Three 12-inch long lead wires are

supplied for making electrical connections to the Models

QL64-TURN, QL64-ARROW, and QL64-BACKUP warning

light assemblies.

a. Using 18-gauge (minimum) wire, connect the red (+) lead

to the positive power source terminal and the black (–)

lead to the negative power source terminal.

NOTE: The white wire is not used in these three models.

b. Energize the supply circuit and test the QuadraFlare

warning light assembly for proper operation.

DAMAGE TO THE LIGHT: When installing the QuadraFlare light

on a vehicle, you MUST use the manufacturer’s supplied screws

and screw grommets. Do not use an impact drill or an electric

screw gun when installing the light. Torque the mounting screws

to the manufacturer’s recommended specication of 12 in-lb +/-

10 percent.

Failure to observe these precautions will damage the light and

void any warranty claims for the light.

Safety Message to Operators

Peoples’ lives depend on your safe use of our products. Listed

below are some important safety instructions and precautions

you should follow:

• Although your warning system is operating properly, it may

not be completely effective. People may not see or heed your

warning signal. You must recognize this fact and continue

driving cautiously.

Installation and Maintenance Instructions

Models QL64-BTT, QL64-TURN,QL64-ARROW, and QL64-BACKUP

• Also, situations may occur which obstruct your warning

signal when natural or man-made objects are between your

vehicle and others, such as: raising your hood or trunk lid. If

these situations occur, be especially careful.

• This product contains high intensity LED devices. To prevent

eye damage, DO NOT stare into the light beam at close

range.

• At the start of your shift, you should ensure that the light is

securely attached and operating properly.

Failure to follow these safety precautions may result in property

damage, serious injury, or death to you, to passengers, or to

others.

Maintenance

CLEANING POLYCARBONATE DOMES AND LENSES: Crazing

(ne cracks) of lenses causes reduced effectiveness of the light.

Do not use cleaning agents (which causes crazing) such as

strong detergents, solvents, or petroleum products. If crazing

of lenses does occur, reliability of light for emergency signaling

purposes may be reduced until lenses are replaced.

CLEANING POLYCARBONATE DOMES AND LENSES: To extend

the life of this device, periodic cleaning is necessary. Clean the

lens/dome with a mild, non-abrasive, neutral-pH cleaning agent

and a soft, clean cloth. Rinse the device thoroughly to ensure

that no cleaning agent residue remains. To avoid water spots,

dry the device with a soft clean cloth.

Failure to follow this precaution can cause crazing or cracking of

the lens/dome and voids the warranty claims for the light.

NOTE: Scratched or dull reector, mirrors or lenses reduces the

effectiveness of the lighting system. Use a mild, non-abrasive,

neutral-pH cleaning agent and a soft, clean cloth, when cleaning

the lighting system. Replace any optical components that may

have been scratched or crazed during system installation. The use

of strong, non-neutral-pH cleaners voids the warranty.

Installation and Maintenance Instructions

Models QL64-BTT, QL64-TURN, QL64-ARROW, and QL64-BACKUP

Getting Technical Support

For technical support, please contact:

Federal Signal Corporation

Service Department

Phone: 1-800-433-9132

Fax: 1-800-343-9706

Email: [email protected]

Getting Repair Service

The Federal Signal factory provides technical assistance with any

problems that cannot be handled locally.

Any units returned to Federal Signal for service, inspection, or

repair must be accompanied by a Return Material Authorization

(RMA). Obtain a RMA from a local Distributor or Manufacturer’s

Representative.

Provide a brief explanation of the service requested, or the nature

of the malfunction.

Address all communications and shipments to the following:

Federal Signal Corporation

Service Department

2645 Federal Signal Dr.

University Park, IL 60484-3167

Replacement Parts

Table 3 Replacement Parts

Description Part Number

Mounting Screws, #6 x 2.0" 7000A404-32

Rubber Rivet Nuts 70900417

Lens, Fluted, Red 801200950

Lens, Fluted, Amber 801200950-01

Lens, Fluted, Clear 801200950-02

Lens, Smooth, Amber 801200983-01

Optional Chrome Bezel w/Gasket QL64MC

Installation and Maintenance Instructions

Models QL64-BTT, QL64-TURN,QL64-ARROW, and QL64-BACKUP

Figure 1 Exploded Assembly View

2 3 4 7

LEGEND

1. MOUNTING SCREW, #6 x 2.0, S.S.

2. LENS

3. REFLECTOR

4. LED PC BOARD ASSEMBLY

5. WIRE HARNESS

6. VENT

7. BASE

8. ASSEMBLY SCREWS (4)

9. SCREW GROMMET

10. BEZEL W/GASKET (OPTIONAL)

11. VEHICLE BODY

LEYENDA

1. TORNILLO DE MONTAJE, #6 x 2.0 pulg., A.I.

2. LENTE

3. REFLECTOR

4. CONJUNTO DE TABLERO DE CIRCUITO

IMPRESO DE LED

5. MAZO DE CABLES

6. VENTILACION

7. BASE

8. TORNILLOS DE MONTAJE (4)

9. OJAL PARA TORNILLO

10. BISEL CON EMPAQUETADURA (OPCIONAL)

11. CARROCERIA DEL VEHICULO

Installation and Maintenance Instructions

Models QL64-BTT, QL64-TURN, QL64-ARROW, and QL64-BACKUP

Figure 2 Mounting Hole Locations

290A5511-02

Ø 0.25" (4) PLCS

Ø 1.00"

1.63" (2X)

3.25" (2X)

5.75" (2X)

2.88" (2X)

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