Federal Signal Corporation Vision SLR Bedienungsanleitung

Installation Instructions for the Vision™SLR

Lightbar with the Hook-On Mounting Kit

2562541A REV. A 1210

Safety Message to Installers of Federal Signal Warning Light Systems

People’s lives depend on your proper installation and servicing of Federal Signal products. It is important to

read and follow all instructions shipped with this product and the original product. In addition, listed below are

some other important safety instructions and precautions you should follow:

• Toproperlyinstallalightassembly,youmusthaveagoodunderstandingofautomotiveelectrical

proceduresandsystems,alongwithprociencyintheinstallationanduseofsafetywarningequipment.

• Frequentlyinspectthelightsystemtoensurethatitisoperatingproperlyandthatitissecurelyattached

to the vehicle.

• Alwaysrefertothevehicleservicemanualswhenperformingequipmentinstallationsonavehicle.

• Whendrillingintoavehiclestructure,besurethatbothsidesofthesurfaceareclearofanythingthat

could be damaged.

• LocatethelightsystemcontrolssotheVEHICLEandCONTROLScanbeoperatedsafelyunderalldriving

conditions.

• Ifavehicleseatistemporarilyremoved,verifywiththevehiclemanufactureriftheseatneedstobe

recalibrated for proper airbag deployment.

• Donotinstallequipmentorroutewiringinthedeploymentpathofanairbag.Failuretoobservethis

warningwillreducetheeffectivenessoftheairbagorpotentiallydislodgetheequipment,causing

serious injury to you or others.

• Toavoiddamagetothelightbar,donotovertightenscrewsandnuts.

• ThisproductcontainshighintensityLEDdevices.Topreventpermanenteyedamage,DONOTstare

into the light beam at close range.

• Foradditionalprecautionsandinformation,refertotheinstructionspackedwithrelatedproducts.

• Filetheseinstructionsinasafeplaceandrefertothemwhenmaintainingorreinstallingtheproduct.

Failure to follow all safety precautions and instructions may result in property damage, serious injury, or death.

Introduction

ThispublicationprovidesinstructionsforinstallingtheVision™SLRlightbartoavehiclewiththeHook-On

MountingKit.Tocompletetheinstallation,itisnecessarytopurchaseavehicle-specificmountinghookkit.

Unpacking the Kit

Afterunpackingthekit,inspectitfordamagethatmayhaveoccurredintransit.Ifithasbeendamaged,le

aclaimimmediatelywiththecarrier,statingtheextentofdamage.Carefullycheckallenvelopes,shipping

labels,andtagsbeforeremovingordestroyingthem.EnsurethatthepartsshowninTable1onpage2are

containedinthepackingcarton.Ifyouaremissinganyparts,contactCustomerSupportat1-800-264-3578,

7a.m.to5p.m.,MondaythroughFriday(CT).Alsorequiredisaninstaller-suppliedcontrolheadfor

controlling the functions of the lightbar.

Installation Instructions for the Hook-On Mounting Kit

2Vision SLR Lightbar

Table 1 Kit contents

Qty. Description Part No.

1 Foot Assy, Mounting, LH 8652171

1 Foot Assy, Mounting, RH 8652172

2 Bracket, Hook Attach 8652125

2 Retainer, Nut 8583490

2 Nut, 5/16"-18, Flange, 7065078

4 Screw, #10 Type B, Pan Torx, SS Black 7011246-08

8 Lockwasher, 3/8, SS 7074A046

8 Nut, 3/8"-16, Steel, HCR 7059124

Theitemsaboveareinstalledonnewlightbarsatthefactory.

4 Bracket Assy, Adj. Foot 8652124

4 Pad, Mounting 8572029

8 Washer, 5/16", SS Black 7072234

8 Lockwasher, 5/16", SS Black 7074A020-01

8 Screw, 5/16"-18, Pan Torx, SS Black 7000434-10

4 Screw, #10 Type B, Pan Torx, SS Black 7011246-08

2 Grommet, Split 228128

2 Cable Tie 150A109

HEAVY OBJECT—Use lifting aids and proper lifting techniques when removing or

replacing the lightbar. Failure to follow this warning may cause personal injury.

NOTE: ToaimtheoptionalLEDtakedownlightstothe45degreeor90degreeposition(+/–10degrees),

movethelightstothetopofthemountingfeetbeforetheinstallation.See“AimingtheOptionalHotFootLED

TakedownLights”onpage6.

Installing the Service Kit Mounting Feet

ENSURE PROPER INSTALLATION OF THE MOUNTING FEET—Note that the LH

mounting foot is for the left side of the lightbar and RH mounting foot is for the

right side. Failure to follow this precaution may damage the lightbar.

TheServiceKitrequiresthatyouassemblethemountingfeetonthelightbar.Ifyouareinstallinganew

lightbar,whichisshippedwiththemountingfeetalreadyattached,see“InstallingtheAdjustableFoot

Brackets”onpage4.Newlightbarsmayrequirethatyouloosenthe3/8"-16nutstoadjustthepositionsof

the mounting feet on the vehicle roof.

ToinstalltheServiceKitmountingfeet:

1. Toavoidmarringtheplasticdomes,invertthelightbaronsoftragsorcardboard.

2. Usethefour3/8"-16nutsandlockwasherstoinstallamountingfootassemblyandahook-attach

bracketonthelightbar(Figure1onpage3).Tightenthenutsonlyenoughtoholdthemountingfoot

assembly in place.

Installation Instructions for the Hook-On Mounting Kit

Vision SLR Lightbar

Figure 1 Mounting foot installation

LH MOUNTING FOOT

3/8-16 NUT (6)

3/8 LOCKWASHER (6)

LIGHTBAR BASE

(LEFT SIDE, INVERTED)

HOOK-ATTACH BRACKET (2)

290A6429

3. Useanutretainerandtwo#10TypeBpanTorxscrewstotrapthe5/16"-18angenutonthebackside

ofthehook-attachbracket(Figure2).

4. Repeatsteps2and3withtheothermountingfootassembly.

5. Tocontinuewiththeinstallation,see“InstallingtheAdjustableFootBrackets”onpage4.

Figure 2 Hook-attach bracket installation

290A6430

HOOK ATTACH

BRACKET (2)

LH MOUNTING FOOT

5/15-18 FLANGE NUT (2)

NUT RETAINER (2)

#10 TYPE B PAN

TORX SCREWS (4)

Installation Instructions for the Hook-On Mounting Kit

4Vision SLR Lightbar

Installing the Adjustable Foot Brackets

ROOF SUPPORT STRUCTURE—There is a roof support member that spans the

distance between the driver and passenger side. DO NOT DRILL THROUGH THIS

MEMBER! Adjust any hole locations until the holes can be drilled without going

through this member. Failure to follow this warning will weaken the roof of the vehicle

and may lead to an increased chance of bodily injury or death in a roll-over accident.

ENSURE PROPER INSTALLATION OF MOUNTING FEET—Note that the LH Mounting

Foot is for the left side of the lightbar and the RH Mounting Foot is for the right side.

Failure to follow this precaution may damage the lightbar.

DRILLING PRECAUTIONS—When drilling holes, check the area into which you

are drilling to be sure you do not damage vehicle components while drilling. All

drilled holes should be de-burred and all sharp edges should be smoothed. All wire

routings going through drilled holes should be protected by a grommet or convolute/

split loom tubing

IMPORTANT:Planallcableroutingbeforecompletingtheinstallation.Planthelocationofthewire-

routing hole in the vehicle roof so that the power and communication cables do not have tight bends and

havesomeslacktoallowdisconnectiononremoval.

TheadjustablefootbracketsenableyoumounttheVisionSLRatthemaximumheightandtolevelthe

lightbar.Toinstallthebrackets:

1. Toavoidmarringtheplasticdomes,invertthelightbaronsoftragsorcardboard.

2. SeeFigure3.Usethe5/16"-18panTorxscrews,5/16"atwashers,and5/16"lockwasherstoinstallthe

adjustablefootbracketsonthemountingfeet.

Figure 3 Adjustable foot bracket installation

290A6431

MOUNTING PAD (4)

ADJUSTABLE FOOT

BRACKET (4)

5/16-18 PAN TORX SCREW (8)

5/16 LOCKWASHER (8)

5/16 WASHER (8)

LH MOUNTING FOOT

Installation Instructions for the Hook-On Mounting Kit

Vision SLR Lightbar

3. Toachievethemaximummountingheightofthelightbar,positionthescrewsintheadjustablefoot

bracketsatthebottomoftheslots.Tightenthescrewsonlyenoughtoholdtheadjustablefootbrackets

in place.

4. Peelthebackingpaperfromtherubbermountingpadsandapplythethemtotheadjustablefeetas

showninFigure3onpage4.

5. Tocontinuewiththeinstallation,see“PreparingtheVisionSLRforHook-Mounting”below.

Preparing the Vision SLR for Hook-Mounting

Topreparethelightbarforhook-mounting:

1. Placethelightbarassemblyonthevehicleroofattheselectedlocation.Theassemblyisusuallyinstalled

sothatthemountinghooksattachat,orimmediatelybehind,thedoorcenterpost.Beforeproceeding,

refertotheinstructionsprovidedwiththeseparatelypurchasedmountinghookkit.

2. Adjustbothmountingfootassembliesinoroutuntilthemountingpadsrestneartheedgeoftheroofor

gutter where the roof is the most rigid.

3. Centerthelightbarassemblysothattheendoftheassemblyandedgeoftheroofareequidistantoneach

sideofthevehicle.Ensurethatthegutterhooks,wheninstalled,donotinterferewiththedoorordoor

glass.Improperclampingonthevehicleroofmayresultifthegutterhookscontactthemountingfeet.

Adjustthemountingfeet,ifrequired,beforetighteningthe3/8"-16hexnuts.

4. Removethelightbarassemblyfromthevehicleroofandplaceitonsoftragsorcardboardtoavoid

marring the plastic domes.

5. Turnthelightbarassemblyoversothatthebottomfacesup.Tightentheeight3/8"-16nuts(fouroneach

mountingfoot)installedin“InstallingtheServiceKitMountingFeet”onpage2.

Hook-Mounting the Vision SLR on the Vehicle

Tomountthelightbaronthevehicle:

1. Placethelightbarassemblybackintoitsoriginalpositiononthevehicleroof.

2. Tomaximizeaerodynamicefciency,itisrecommendedthatthelightingsystembemountedashighas

possible.Adjusttheadjustablefootbracketsonthemountingfeetasrequired(Figure4onpage6).

3. Checktoensurethatthelightbarassemblyislevel.Ifitisnotlevel,adjustitbyrotatingitinthe

mounting foot slots.

4. SeeFigure4onpage6.Usingtheholesthataremostcloselyalignedbetweenthe5/16"Torxpan

screws,installa#10TypeBpanTorxscrewtolockintheadjustment.Minoradjustmentmaybe

necessary.Repeatthisstepforallfouradjustablefootbrackets.

5. Tightenalleight5/16"Torxpanscrewsthatfastentheadjustablefootbracketstothemountingfeet.

6. Tofastenthemountinghook,refertothekeeperplateinstructions(FederalSignalPartNo.2561635)

included in the supplied Keeper Plate Kit.

IMPORTANT:Frequentlyinspectthelightbarassemblytoensurethatallfastenersandbracketsaretight.

Installation Instructions for the Hook-On Mounting Kit

6Vision SLR Lightbar

Figure 4 Lightbar mounted on vehicle roof

5/16-18 PAN

TORX SCREW (8)

LED ALLEY LIGHT

ADJUSTABLE FOOT

BRACKETS (4)

#10 TYPE B PAN

TORX SCREW (4)

LH MOUNTING FOOT

290A6432

SLOTS FOR LEVELING LIGHTBAR

AND ADJUSTING HEIGHT

FOOTPAD (4)

Aiming the Optional HotFoot LED Takedown Lights

TheoptionalHotFootLEDtakedownlightsarefactory-wiredandinstalledonthebottomofthemountingfoot.

Beneaththemountingfoottheaimofthelightsishorizontallyadjustable+/–10degrees.

Toaimthetakedownlightstothe45degreeor90degreeposition(+/–10degrees),movethelightstothetop

ofthemountingfeetbeforetheinstallation.See“InvertingandAimingaTakedownLightAbovetheMounting

Foot”below.

Aiming a Takedown Light Beneath the Mounting Foot

Toadjustthehorizontalaim(+/–10degrees)ofthetakedownlight:

1. Loosenthe10-32panTorxscrewsasshowninFigure5onpage7.

2. Repositionthelightandtightenthescrews.

Inverting and Aiming a Takedown Light Above the Mounting Foot

ToaimtheLEDtakedownlightstothe45degreeor90degreeposition:

1. Cutthecabletiesecuringtheconnectortotheundersideofthefootandunplugtheconnector.

2. Removethetwo10-32panTorxscrewsandthetakedownlight.

3. Install the split grommet over the cable, and feed the cable through the foot from the top. Install the

grommetsecurelyinthehole(Figure6onpage7).

4. AimtheLEDtakedownandinstallthe10-32panTorxscrewsfromthebottomofthefoot.

5. Reconnecttheconnectorandsecureittothefootwiththecabletie.

6. Testthelighttoverifythatitoperatesproperly.

Installation Instructions for the Hook-On Mounting Kit

Vision SLR Lightbar

Figure 5 LED takedown light mounted beneath mounting foot

#10-32 PAN TORX SCREWS

290A6433

LED TAKEDOWN LIGHT

Figure 6 LED takedown light mounted above mounting foot

290A6438

LED TAKEDOWN LIGHT

SPLIT GROMMET (2)

10-32 PAN TORX SCREW (4)

Ordering Replacement Parts

Toorderreplacementparts,pleasecontactyourlocaldealer/distributoror:

CustomerSupport

FederalSignalCorporation

Phone:1-800-264-3578

7a.m.to5p.m.,MondaythroughFriday(CT)

Installation Instructions for the Hook-On Mounting Kit

8Vision SLR Lightbar

Getting Technical Support and Service

ThefactorywillservicetheVisionSLRforyou.Ifyouareexperiencingproblems,pleasecontact:

ServiceDepartment

FederalSignalCorporation

Phone:1-800-433-9132

Fax:1-800-343-9706

Email:[email protected]

7a.m.to5p.m.,MondaythroughFriday(CT)

Returning a Product to Federal Signal

BeforereturningaproducttoFederalSignal,call800-264-3578,800-433-9132,or800-824-0254toobtain

aReturnedMerchandiseAuthorizationnumber(RMAnumber).Toexpeditetheprocesspleasebeprepared

with the following information:

• YourFederalSignalcustomeroraccountnumber.

• Thepurchaseordernumberunderwhichtheitemswerepurchased.

• Theshippingmethod.

• Themodelorpartnumberoftheproductbeingreturned.

• Thequantityofproductsbeingreturned.

• Dropshipinformationasneeded.

• Anyestimaterequired.

WhenyoureceiveyourRMANumber:

• WritetheRMAnumberontheoutsideoftheboxofreturneditems.

• ReferencetheRMAnumberonyourpaperworkinsideofthebox.

• WritetheRMAnumberdown,sothatyoucaneasilycheckonstatusofthereturnedequipment.

SendallmaterialwiththeissuedRMANumberto:

FederalSignalCorporation

2645FederalSignalDrive

UniversityPark,IL60484-3167

Attn:ServiceDepartment

RMA:#__________

2645 Federal Signal Drive, University Park, IL 60484-3167

Tel.: (800) 264-3578 • Fax: (800) 682-8022

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