Federal Signal Corporation 400 Series Bedienungsanleitung

Model 400 Series Lights

256A424G

REV. A 610

Printed in U.S.A.

Installation Instructions

Warranty – Seller warrants all goods for ﬁve years on parts and 2-1/2 years

on labor, under the following conditions and exceptions: Seller warrants that

all goods of Seller's manufacture will conform to any descriptions thereof for

speciﬁcations which are expressly made a part of this sales contract and at the

time of sale by Seller such goods shall be commercially free from defects in

material or workmanship. Seller reserves the right at the Seller’s discretion to

“Repair and Return” or “Replace” any item deemed defective during the war-

ranty period. This warranty does not cover travel expenses, the cost of special-

ized equipment for gaining access to the product, or labor charges for removal

and reinstallation of the product. This warranty shall be ineffective and shall not

apply to goods that have been subjected to misuse, neglect, accident, damage,

improper maintenance, or to goods altered or repaired by anyone other than

Seller or its authorized representative, or if ﬁve years have elapsed from the

date of shipment of the goods by Seller with the following exceptions: lamps

and strobe tubes are not covered under this warranty. Outdoor warning sirens

and controllers manufactured by Federal Warning Systems are warranteed for

two years on parts and one year on labor. No agent, employee, representative

or distributor of Seller has any authority to bind the Seller to any representation,

afﬁrmation, or warranty concerning the goods and any such representation, af-

ﬁrmation or warranty shall not be deemed to have become a part of the basics

of the sales contract and shall be unenforceable. THE FOREGOING WAR-

RANTIES ARE EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES

OR MERCHANTABILITY, FITNESS FOR PURPOSE AND OF ANY OTHER

TYPE, WHETHER EXPRESS OR IMPLIED. These warranties shall not apply

unless Seller shall be given reasonable opportunity to investigate all claims for

allegedly defective goods. Upon Seller's instruction a sample only of allegedly

defective goods shall be returned to Seller for its inspection and approval.

The basis of all claims for alleged defects in the goods not discoverable upon

reasonable inspection thereof pursuant to paragraph 8 hereof must be fully

explained in writing and received by Seller within thirty days after Buyer learns

of the defect or such claim shall be deemed waived.

Industrial Systems

2645 Federal Signal Drive • University Park, IL 60484-3167

Tel: 708-534-4756 • Fax: 708-534-4852

Email: elp@federalsignal.com • www.federalsignal-indust.com

Model 400 Series Lights 3

Contents

Safety Messages to Installers .............................................................5

Unpacking the Light.............................................................................6

Installation.............................................................................................7

Flat Surface (External Conduit) Mount...............................................7

Electrical Box Mount ........................................................................10

Ceiling Mount...................................................................................11

Obtaining Service, Assistance, and Parts........................................14

Replacing the Strobe Tube (400ST)...................................................15

Figures

Figure 1 7/8" drilled hole in bracket ..................................................... 7

Figure 2 Grommet in 7/8" drilled hole in bracket.................................. 8

Figure 3 Adapter plate attached .......................................................... 9

Figure 4 Ceiling mount....................................................................... 12

Figure 5 Strobe tube degradation...................................................... 16

Tables

Table 1 Kit contents.............................................................................. 6

Table 2 Replacement parts ................................................................ 14

Model 400 Series Lights

Vibratone is a registered trademark of Federal Signal Corp.

Keps is a registered trademark of ITW Shakeproof

Model 400 Series Lights 5

Safety Messages to Installers, Users, and

Maintenance Personnel

It is important to follow all instructions shipped with this product. This

device is to be installed by trained personnel who are thoroughly

familiar with the country electric codes and will follow these

guidelines as well as local codes.

The selection of mounting location for the device, its controls, and

wiring routing must be done under the direction of the facilities

engineer and the safety engineer. In addition, listed below are some

other important safety instructions and precautions you should follow:

• Read and understand all instructions before installing or

operating this equipment.

• Disconnect the light from the power supply before installing or

maintaining the light.

• After installation, test the light system to ensure that it is

operating properly.

• After testing is complete, provide a copy of this instruction sheet

to all operating personnel.

• The product nameplate, which may contain cautionary or other

information of importance to maintenance personnel, should not

be obscured in any way,

• Establish a procedure to routinely check the light system for

proper activation and operation.

Failure to follow all safety precautions and instructions may result in

property damage, serious injury, or death.

Note: A Model 350 Vibratone®Horn can be installed in the

lower housing of a Model 400 Series Light. It is usually more

convenient to install the audible device in the light before

attaching the light to the mounting surface. Therefore, it is

recommended that the audible device be installed (if applicable)

before proceeding.

Model 400 Series Lights

Unpacking the Light

After unpacking the light, examine it for damage that may have

occurred in transit. If the equipment has been damaged, do

not attempt to install or operate it. File a claim immediately with

the carrier stating the extent of the damage. Carefully check all

envelopes, shipping labels and tags before removing or destroying

them. Ensure that the parts listed in the KIT CONTENTS LIST are

included in the packing carton. If any parts are missing, please call

Federal Signal Customer Support at 708-534-4756.

Table 1 Kit contents

Qty. Description

2Hex. Head Mach. Screw, 1/4-20

2 Allen Head Set Screws, Cone Point

26-32 x 3/16" Hex Screws, Taptite

2 Nut, Keps®, 1/4-20

1 Cover Plate, Mounting Adapter

1 Cover, Self-Adhesive

1 Plate, Mounting Adapter

1 Bracket, Wall/Ceiling Mounting

1 Grommet

Model 400 Series Lights 7

Installation

There are three mounting methods for installing the Model 400

Series Lights:

• Flat Surface (External Conduit) Mount: Installer-supplied

mounting hardware, 1/2" conduit tting, and a condulet box are

required.

•Electrical Box Mount: Installer-supplied mounting hardware, a

4" x 4" electrical box, conduit, and wiring are required.

• Ceiling Mount: An installer-supplied 4" x 4" electrical box is an

option.

The next sections describe how to install the light using each

mounting method.

Flat Surface (External Conduit) Mount

To install the light on a ﬂat surface:

1. See Figure 1. Drill a 7/8" hole in the wall/ceiling mounting

bracket. Use caution to avoid damaging the bracket.

Figure 1 7/8" drilled hole in bracket

7/8" DIA. HOLE

DRILLED BY INSTALLER

TO ACCEPT 1/2"

CONDUIT CONNECTOR

1-3/16" APPROX.

7/8"

APPROX.

290A1504

Installation: Flat Surface (External Conduit) Mount

Model 400 Series Lights

2. Install an installer-supplied 1/2" conduit tting into the hole.

3. Insert the nylon grommet in the large center hole in the side

of main frame casting of the light assembly (Figure 2).

Figure 2 Grommet in 7/8" drilled hole in bracket

DIMPLES

TOP AND

BOTTOM

ADAPTER PLATE (1) 6-32 SCREWS HEX HD. SLF TAP (2)

COVER PLATE (1)

1/4-20 SCREWS HEX HD. (2)

10-32 SET SCREWS ALLEN HD. (2)

MOUNTING BRACKET (1)

(WALL/CEILING MTG.)

GROMMET

LEXAN DOME

HOUSING

MAIN MOUNTING FRAME

290B1506

CUSTOMER

SUPPLIED

MTG. SCREWS (4)

ANCHORS (4)

SUPPORTING WALL

1/2" CONNECTOR

1/2" CONDUIT

1/2" CONDULET

WIRE NUTS (2)

1/2" CONDUIT

POWER SUPPLY

(MAKE CONNECTIONS HERE)

4. Attach the wall/ceiling mounting bracket to the main frame

casting using two 1/4"-20 x 1/2" hex-head machine screws.

Ensure that all wiring from the interior of the light passes

through the large center hole in the end of the bracket.

Route the wiring through the conduit ﬁtting that was

installed in step 2.

Installation: Flat Surface (External Conduit) Mount

Model 400 Series Lights 9

5. Start the 10-32 x 3/4" cone-point set screws in the threaded

holes in the upper and lower edges of the wall/ceiling

mounting bracket.

6. Attach the cover plate to the adapter plate using the two

6-32 x 3/16" self-tapping screws.

7. See Figure 3. Attach the adapter plate to the mounting

surface using the appropriate installer-supplied hardware.

Figure 3 Adapter plate attached

DIMPLES

TOP & BOTTOM

ADAPTER PLATE (1)

1/4-20 SCREWS HEX HD. (2)

10-32 SET SCREWS ALLEN HD. (2)

MOUNTING BRACKET (1)

(WALL/CEILING MTG.)

GROMMET

LEXAN DOME

WIRE NUTS (2)

MOUNTING SCREWS (2)

4" X 4" ELECTRICAL BOX (1)

CUSTOMER SUPPLIED

MAIN MOUNTING FRAME HOUSING 290B1505B

8. Place the light/mounting bracket assembly over the adapter

plate and tighten the two cone point set screws. Ensure that

the screws engage the two dimples in the adapter plate.

Installation: Flat Surface (External Conduit) Mount

Model 400 Series Lights

9. Using the wires extending through the conduit ﬁtting as a

guide, determine the length of the conduit necessary for the

installation as shown in Figure 3 on page 9.

SHOCK HAZARD—DO NOT connect wires when power

is applied. Failure to follow this warning could cause

serious injury or death.

Note: DO NOT make electrical splices within the wall/ceiling

mounting bracket.

10. Install conduit and a condulet box (both Installer-supplied),

as indicated. Splice the leads from the light to the power

leads in the condulet box. Connect the green lead (ground)

from the light to the condulet box by the most convenient

means. Insulate all splices.

Electrical Box Mount

To install the light in an electrical box:

1. Install a 4" x 4" electrical box, conduit and wiring as

necessary (all Installer-supplied).

2. See Figure 2 on page 8. Insert the nylon grommet in the

large center hole in the side of the light assembly main

frame casting.

3. See Figure 3 on page 9. Attach the wall/ceiling mounting

bracket to the main frame casting, using the two 1/4"-20 x

1/2" hex head screws. Make sure that all wiring from the

interior of the light passes through the large center hole in

the end of the bracket.

4. Install the adapter plate (supplied) on the 4" x 4" electrical

box, using the appropriate user-supplied hardware.

5. Start the two 10-32 x 3/4" cone point set screws in the

threaded holes in the upper and lower edges of the wall/

ceiling mounting bracket.

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