Festo CPE-10-PRS series Bedienungsanleitung

en Operating

instructions

8080201

2017-12f

[8080203]

Manifold block

CPE…-PRS…

CPE...-PRS...

Festo CPE...-PRS 2017-12f

Translation of the original instructions

Symbols: Installation and commissioning may only be per

formed in accordance with these instructions by

technicians with appropriate qualifications.

Warning

Caution

Note

Environment

Accessories

English 3.........................................................................

CPE...-PRS...

Festo CPE...-PRS 2017-12f English 3

Documentation on the product

For all available product documentation èwww.festo.com/pk

English – Manifold block for valve linking module

TypeCPE...-PRS...

1 Operating parts and connections

123

1Connector

2Valve slides

3Blind plates

4Protection against incorrect rotation

5Fastening slides

Fig. 1

CPE...-PRS...

Festo CPE...-PRS 2017-12f English

2 Function and application

Valve sub-base type CPE...-PRSG-2/-3 (double or three-way) connects 5/2 or

5/3-way valves of type CPE-... with central supply connections.

Two further valves can be supplied by means of extension plate type CPE...-PRS-2.

Different pressure zones or a bilateral pressure supply can be implemented by

means of end plate type CPE-...-PRS-EP. The maximum amount of equipment

which can be fitted is:

6 valves 12 valves

– with compressed air supply on one side

– for each pressure zone

– with compressed air supply on two

sides

Fig. 2

The diaphragms have been removed from the variants CPE-...-PRSO-...

Valve sub-base CPE-...-PRS... is intended for mounting on a wall or on a hat rail.

3 Safety conditions

Note

Incorrect handling can lead to malfunctioning.

For correct and safe use of the product:

SCompare the specified limit values with your current application.

The permissible limit values, e.g. for pressures and temperatures, must not

be exceeded.

SAlso observe the regulations of the trade association, the German Technical

Control Board (TÜV), the VDE and relevant national regulations.

CPE...-PRS...

Festo CPE...-PRS 2017-12f English 5

SRemove all packing material such as protective wax, foils, caps and cartons.

The individual materials can be disposed of in separate containers for recycling

purposes.

SUnauthorized product modification is not permitted.

Operation with lubricated compressed air

4 Fitting

mechanical

Preparation

SFirst place all CPE...-PRS... in their mount

ing sequence.

SCarry out the pressurization of the valves

(e.g. by first drawing a sketch).

If several pressure zones are used,

Note

SMake sure that the diaphragms are not broken at the interface of two pres

sure zones. Damaged diaphragms cannot be sealed again.

You must decide here, whether diaphragms should be removed from the

compressed air channels in order to provide an unhindered flow.

Removing non-required diaphragms

SProceed as follows

– Press the three diaphragms in the

compressed air channels on the

CPE...-PRS... inwards with a punch

(A) as shown in the sketch

– Deburr any broken edges

– Remove shavings

Due to this time-saving work mode, ir

regular edges occur compared with preci

sion processing by machine.

Fig. 3

Fig. 4

CPE...-PRS...

Festo CPE...-PRS 2017-12f English

For hat rail fitting

1. Hang all the CPE-...-PRS... onto the hat rail in the correct sequence.

2. Press the CPE-...-PRS... onto the rail until the fastening slides 5clip into

place.

In order to link the CPE...-PRS...:

1. Place one sealing ring each between the

three compressed air channels and press

the manifold blocks together (èFig. 5).

2. Push one connector on both sides 1

onto the self-formed rail until it engages

(èFig. 6).

In order to fit the CPE valves (Fig. 7):

1. Press in all the valve slides 2until they

snap into the first notch.

2. Push a seal onto each compresssed air

output.

3. Screw the valve connectors with the seals

fitted into connections 3 and 5 of the CPE

valve.

4. Place CPE valves onto the manifold block

(observe protection against torsion 4),

press it on and simultaneously insert

valve slides into the 2nd detent.

Valveslide and valve are then flush against

each other.

Warning

Only in this way can you prevent non-secured valves from being pushed out

when the sub-base is pressurized.

Fig. 5

Fig. 6

Fig. 7

CPE...-PRS...

Festo CPE...-PRS 2017-12f English 7

Carrying out the fitting

SMake sure that the linked CPE...-PRS... are fitted free of distortion.

SLeave sufficient space for the connections.

Fastening onto a hat rail

STighten the locking screws of the

CPE...-PRS... to the hat rail.

Fastening onto a wall

SInsert the following number of screws for

fastening:

Component Number of screws

required

Sub-base 2

Extension plate 1

End plate 2

Fig. 10

Pneumatic

SUse preferably round connectors of type QS..-... with cylindrical connecting

thread.

SConnect the pneumatic tubing in accordance with the pressurization sketch

(compare with Fig. 3).

The connecting threads must be sealed (torques èTechnical data).

Fig. 8

Fig. 9

CPE...-PRS...

Festo CPE...-PRS 2017-12f English

If using cone-shaped QS..-... plug connectors:

Warning

SMake sure that the connecting threads

are not screwed in fully.

Otherwise the thread will be damaged.

SScrew the connectors into the ports with two layers of sealing tape as follows:

– at first by hand

– then two turns more with a suitable tool.

For closing non-required valve locations:

SUse blind plates 3(see Fig. 1) of type CPE-...-PRSB.

5 Maintenance and care

SClean the CPE...-PRS... when required with the cleaning agents specified.

– water or soap suds (max. 60 °C)

– petroleum ether (free of aromatic compounds).

6 Dismantling and repairs

In order to dismantle the CPE valves:

SExhaust the CPE...-PRS...

SPull the valve slide 2outwards one notch.

Observe here the minimum distance between the valve slide and the mounting

surface of the connector 1.

Fig. 11

CPE...-PRS...

Festo CPE...-PRS 2017-12f English 9

In order to dismantle linked CPE...-PRS...:

1. Remove the CPE valves.

2. Press down the locking nose 5and pull the valve slide completely away from

the sub-base.

3. Dismantle the individual parts in the reverse order to fitting.

Dismantling from a hat rail

1. Remove the CPE valves.

2. Loosen the locking screws.

3. Dismantle linked CPE...-PRS-... .

4. Use a screwdriver to lift up the fastening

slides of the individual sub-bases.

7 Accessories

Designation Type

Blind plate CPE-...-PRSB

Designation signs IBS 6 x 10

Fig. 13

Fig. 12

CPE...-PRS...

Festo CPE...-PRS 2017-12f English

8 Eliminating faults

Fault Possible cause Remedy

Loss of pressure Diaphragm at interface of two pres

sure zones broken through

Replace the CPE-..PRS...

Tubing not connected correctly Reconnect tubing correctly

Air can be heard to

escape

No seals at relevant point Check seals

Valve slide does not snap into notch Let valve slide snap into notch (valve

slide and valve must be flush)

Fig. 14

9 Technical specifications

Type CPE-10-PRS... CPE-14-PRS... CPE-18-PRS... CPE-24-PRS...

Design Pneumatic sub-base

Fitting position As desired

Medium Compressed air to ISO 8573-1:2010 [7:4:4]

Lubricated operation possible (required during subsequent operation)

Permissible operating

pressure

–0.9 bar ... max. +10 bar

Max. perm. tightening

torque for cylindrical

connectors

6 Nm 8 Nm 30 Nm 30 Nm

Permissible temperature

range

Ambient, medium: –5 °C ... +50 °C

Storage: –20 °C ... +40 °C

Materials Housing: Polyamide

Fittings: Aluminium

Seals: Nitrile rubber

Connections: Galvanized steel

Fig. 15

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