Festo CPX Benutzerhandbuch

Description

Electronics

System manual

Installing and

commissioning CPX

terminals

CPX terminal

Description

526 446

en 0902e

[742939]

Contents and general safety instructions

Festo P.BE−CPX−SYS−EN en 0902e

Original en. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Edition en 0902e. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Designation P.BE−CPX−SYS−EN. . . . . . . . . . . . . . . . . . . . . . . .

Orderno. 526 446

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

E (Festo AG&Co. KG, D73726 Esslingen, Germany, 2009)

Internet:http://www.festo.com

E−mail: service_international@festo.com

The copying, distribution and utilisation of this document

as well as the communication of its contents to others

without expressed authorization is prohibited. Offenders

will be held liable for compensation of damages. All rights

are reserved, in particular the right to carry out patent,

registered design or ornamental design registration.

Contents and general safety instructions

II Festo P.BE−CPX−SYS−EN en 0902e

HARAX®, INTEL®, Interbus®, Modbus®, MOTOROLA®,

PROFIBUS®, Push−Pull®, TÜV®and VDE®are registered

trademarks of the respective trademark owners in certain

countries.

Contents and general safety instructions

III

Festo P.BE−CPX−SYS−EN en 0902e

Contents

Intended use VII. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Range of application and certification VIII. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Target group IX. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Service IX. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Important user instructions X. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Notes on the use of this manual XII. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1. Overview of components 1−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.1 Structure of the CPX terminal 1−3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.1.1 Mode of operation of the CPX terminal 1−7. . . . . . . . . . . . . . . . . . . . . .

1.1.2 Structure of the electric CPX modules 1−17. . . . . . . . . . . . . . . . . . . . . . .

1.1.3 The power supply concept of the CPX terminal 1−19. . . . . . . . . . . . . . . .

1.2 Commissioning, diagnosis and operational functions 1−24. . . . . . . . . . . . . . . . . .

2. Assembly 2−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.1 General instructions on assembly and dismantling 2−3. . . . . . . . . . . . . . . . . . . .

2.2 Assembling electric modules with plastic interlinking blocks 2−6. . . . . . . . . . . .

2.2.1 Replacing a complete module or interlinking block with tie rod

interlinking 2−7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.2.2 Increasing or reducing the number of electric modules 2−10. . . . . . . . .

2.2.3 Fitting the right−hand end plates with Midi/Maxi valves 2−15. . . . . . . . .

2.3 Assembling electric modules with metal interlinking blocks 2−17. . . . . . . . . . . . .

2.3.1 Replacing a complete module or interlinking block 2−18. . . . . . . . . . . .

2.4 Fitting the CPX terminal 2−21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.4.1 Fitting CPX terminals without pneumatics onto a H−rail 2−21. . . . . . . . .

2.4.2 Fitting CPX terminals with pneumatics onto an H−rail 2−22. . . . . . . . . . .

2.4.3 Fitting CPX terminals with Midi/Maxi pneumatics onto an H−rail 2−26. .

2.4.4 Wall mounting 2−29. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3. Installation 3−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.1 General installation instructions 3−3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.1.1 Connecting cable 3−3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Contents and general safety instructions

IV Festo P.BE−CPX−SYS−EN en 0902e

3.1.2 Configuration of the CPX bus node 3−6. . . . . . . . . . . . . . . . . . . . . . . . .

3.1.3 Configuration of the pneumatics 3−7. . . . . . . . . . . . . . . . . . . . . . . . . . .

3.1.4 Selecting the power supply unit 3−8. . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.1.5 Power supply of the CPX terminal 3−12

. . . . . . . . . . . . . . . . . . . . . . . . . .

4. Commissioning 4−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.1 Procedure for commissioning 4−3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.2 Preparing the CPX terminal for commissioning 4−4. . . . . . . . . . . . . . . . . . . . . . .

4.2.1 Parameter types 4−6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.2.2 Possibilities of parametrisation 4−9. . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.3 Start−up behaviour of the CPX terminal 4−10. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5. Diagnostics and error handling 5−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.1 General notes on diagnosis 5−3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.1.1 On the spot diagnosis with LEDs 5−5. . . . . . . . . . . . . . . . . . . . . . . . . . .

5.1.2 CPX−specific LEDs 5−6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.2 Diagnosis via status bits or the I/O diagnostic interface 5−11. . . . . . . . . . . . . . . .

5.2.1 Structure of the status bits 5−12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.2.2 The I/O diagnostic interface 5−14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.2.3 Error numbers 5−19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

A. Technical appendix A−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

A.1 Technical data A−3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

A.2 Cable length and cross−sectional area A−7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

B. Parameters and data of the CPX terminal B−1. . . . . . . . . . . . . . . . . . . . . . . . . . .

B.1 Access to internal parameters and data B−3. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

B.2 Description of the parameters and data B−4. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

B.2.1 Overview of the function numbers B−5. . . . . . . . . . . . . . . . . . . . . . . . . .

B.2.2 System parameters B−8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

B.2.3 Module parameters B−15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

B.2.4 Diagnostic memory parameters B−23. . . . . . . . . . . . . . . . . . . . . . . . . . . .

B.2.5 Diagnostic memory data B−29. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Contents and general safety instructions

Festo P.BE−CPX−SYS−EN en 0902e

B.2.6 System diagnostic data B−32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

B.2.7 Module diagnostic data B−34. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

B.2.8 System data B−36. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

B.2.9 Module data B−42. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

C. General information on parametrisation C−1. . . . . . . . . . . . . . . . . . . . . . . . . . .

C.1 Input debounce time C−3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

C.2 Signal extension C−5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

C.3 Influence of signal states C−8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

C.3.1 Force C−11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

C.3.2 Signal status in the event of a fault (Fail safe) C−15. . . . . . . . . . . . . . . . .

C.3.3 Signal status in Idle status (Idle mode) C−18. . . . . . . . . . . . . . . . . . . . . .

C.4 Diagnostic memory C−20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

C.5 Monitoring errors C−23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

D. Index D−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Contents and general safety instructions

VI Festo P.BE−CPX−SYS−EN en 0902e

Contents and general safety instructions

VII

Festo P.BE−CPX−SYS−EN en 0902e

Intended use

CPX terminals are intended for installation in machines or

automation systems. Depending on the CPX bus node used,

they can be connected to a special field bus system and serve

to interrogate sensor signals and to control pneumatic and

electric actuators.

The individual CPX modules of the CPX terminal are docu

mented in specific manuals. The safety instructions listed in

the manuals must always be observed and the relevant CPX

module must only be used as intended. CPX modules and

cables are only to be used as follows:

 Only in an industrial environment

Asintended

Inoriginal status without unauthorised modifications.

Only the conversions or modifications described in the

documentation supplied with the product are permitted.

Inperfect technical condition.

When used together with commercially available compo

nents, such as sensors and actuators, the specified limits for

pressures, temperatures, electrical data, torques etc. must be

observed. Also observe the standards specified in the rele

vant chapters, as well as national and local laws and technical

regulations.

Contents and general safety instructions

VIII Festo P.BE−CPX−SYS−EN en 0902e

Range of application and certification

The product fulfils the requirements of the EU directives and

is marked with the CE marking symbol.

Standards and test values, which the product must comply

with and fulfil, can be found in the section Technical data".

The product−relevant EU directive can be found in the decla

ration of conformance.

Certain configurations of the product have been certified by

Underwriters Laboratories Inc. (UL) for the USA and Canada.

These configurations are marked as follows:

ULRecognized Component Mark for Canada and the United

States

Note

Observe the following if the UL requirements are to be

complied with in your application:

 Rules for observing the UL certification can be found in

the separate UL−specific documentation. The relevant

technical specifications listed there also apply here.

 The technical specifications in this documentation may

show different values.

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