Festo MPA1-MP Series Bedienungsanleitung

MPA pneumatics

manual

Valve terminal with

MPA pneumatics

Type:

MPA1−MP−...,

MPA...−MPM−... and

MPA...−FB−...

Manual

534 241

en 0502b

[681 970]

Valve terminal type MPA

Contents and general instructions

Festo P.BE−MPA−EN en 0502b

Original German text. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Edition en 0502b. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Designation P.BE−MPA−EN. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Order no. 534 241. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

E (Festo AG&Co. KG, D73726 Esslingen,

Federal Republic of Germany, 2005)

Internet: http://www.festo.com

E−Mail: service_international@festo.com

The copying, distribution and utilization of this document as

well as the communication of its contents to others without

expressed authorization is prohibited. Offenders will be

held liable for the payment of damages. All rights are re

served, in particular the right to carry out patent, utility

model or ornamental design registration.

Contents and general instructions

II Festo P.BE−MPA−EN en 0502b

Contents and general instructions

III

Festo P.BE−MPA−EN en 0502b

Contents

Designated use VI. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Target group VI. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Service VI. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Notes on this manual VII. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Important user instructions X. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1. Summary of components 1−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.1 The MPA valve terminal 1−4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.1.1 Overview of variants 1−5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.1.2 Description of components 1−7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2. Fitting 2−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.1 General instructions on fitting and dismantling 2−4. . . . . . . . . . . . . . . . . . . . . . .

2.2 Fitting variants 2−5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.2.1 Hat rail fitting/removal 2−6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.2.2 Fitting onto / removing from a wall 2−10. . . . . . . . . . . . . . . . . . . . . . . . .

2.3 Fitting/removing the inscription label holders 2−13. . . . . . . . . . . . . . . . . . . . . . . .

2.4 Fitting/removing the manual override cap (optional) 2−15. . . . . . . . . . . . . . . . . .

3. Installation 3−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.1 Preparing the compressed air 3−4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.1.1 Operation with non−lubricated compressed air 3−4. . . . . . . . . . . . . . . .

3.1.2 Operation with lubricated compressed air 3−4. . . . . . . . . . . . . . . . . . . .

3.2 General notes on connecting the tubing 3−7. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.2.1 Laying the tubing 3−7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.3 Connecting the MPA valve terminal 3−10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.3.1 Pilot control of the valve solenoid coils (auxiliary pilot air) 3−11. . . . . . .

3.3.2 MPA valve terminal with pressure zone separation 3−12. . . . . . . . . . . . .

3.3.3 Vacuum/low pressure operation 3−19. . . . . . . . . . . . . . . . . . . . . . . . . . .

3.3.4 Connecting the pneumatic tubing 3−20. . . . . . . . . . . . . . . . . . . . . . . . . .

3.3.5 Connecting the electric cables 3−23. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Contents and general instructions

IV Festo P.BE−MPA−EN en 0502b

3.4 Address assignmentof the valves 3−25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.4.1 MPA valve terminal with CPX terminal type MPA...−FB−... 3−25. . . . . . . .

3.4.2 MPA valve terminal with MP connection (only MPA1) 3−27. . . . . . . . . . .

3.4.3 MPA valve terminal with MPM connection 3−29. . . . . . . . . . . . . . . . . . . .

4. Commissioning 4−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.1 General instructions 4−4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.1.1 Before commissioning 4−4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.1.2 Pressure increase in the complete supply 4−4. . . . . . . . . . . . . . . . . . . .

4.2 Manual override 4−6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.3 Checking the valves and the valve−actuator combination 4−8. . . . . . . . . . . . . . .

4.4 LED display of the valves 4−13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.5 Eliminating faults 4−16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.5.1 Impairment of function 4−16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.5.2 Operating states of the pneumatic system 4−17. . . . . . . . . . . . . . . . . . .

5. Diagnosis and error treatment 5−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.1 General precautionary measures 5−4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.2 Dismantling the MPA valve terminal 5−5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.3 Servicing the MPA valve terminal 5−6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.3.1 Cleaning the large surface−mounted silencer 5−6. . . . . . . . . . . . . . . . .

5.3.2 Fitting/removing the large surface mounted silencer or the

exhaust plate 5−7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.3.3 Replacing valve plates or blanking plates 5−7. . . . . . . . . . . . . . . . . . . .

5.3.4 Replacing electronic modules 5−11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.3.5 Replacing the sub−base, supply unit or MPA end plate 5−16. . . . . . . . .

5.3.6 Replacing the manifold boards 5−20. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.4 Converting the MPA valve terminal 5−24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.4.1 Conversion to internal or external pilot air 5−24. . . . . . . . . . . . . . . . . . . .

5.4.2 Converting the MPA valve terminal to different pressure zones 5−32. . .

5.4.3 Adding valve locations 5−39. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Contents and general instructions

Festo P.BE−MPA−EN en 0502b

A. Technical appendix A−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

A.1 Technical specifications A−3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

A.2 Festo accessories A−12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

B. Accessories B−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

B.1 Overview of valve plates B−3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

B.2 Separating the MPA valve terminal from the CPX terminal B−7. . . . . . . . . . . . . .

C. Index C−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Contents and general instructions

VI Festo P.BE−MPA−EN en 0502b

Contents and general instructions

VII

Festo P.BE−MPA−EN en 0502b

Designated use

The MPA valve terminals described in this manual are in

tended for fitting into a machine or automated system. The

user must at all times observe the safety regulations speci

fied in this manual as well as the instructions concerning the

designated use of the relevant MPA valve terminal. The MPA

valve terminals may only be used as follows:

asspecified in industrial applications

 without any modifications by the user

Only the conversions or modifications described in the

documentation

accompanying the product are permitted.

infaultless technical condition.

When used together with commercially available compo

nents, such as actuators, the specified limits for pressures,

temperatures, electrical data, torques etc. must be observed.

National and local safety regulations must also be observed.

Target group

This manual is directed exclusively at technicians trained in

control and automation technology.

Service

Please consult your local Festo repair service if you have any

technical problems.

Contents and general instructions

VIII Festo P.BE−MPA−EN en 0502b

Notes on this manual

This manual contains specific information on fitting, installing,

commissioning, servicing and converting the MPA valve ter

minal. This manual describes only the pneumatic components

and refers to the valve terminal variants listed in the table

below.

Variants of the MPA valve terminal type MPA−..−VI

with CPX terminal

Information on CPX modules can be

found in the manual for the relevant mo

dule. The following table provides an

overview.

with MP connection

Information on the electric/electronic

components:

see leaflet with product

Table.0/1: Connection variants of the MPA valve terminal

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