Festo MPAC-VI Bedienungsanleitung

Pneumatics

description

8023740

2017-12a

[8075694]

Valve terminal

MPAC-VI

2 Festo – MPAC-VI-EN – 2017-12a –

Translation of the original instructions

MPAC-VI-EN

IO-Link®is a registered trademark of its respective trademark holder in certain countries.

Identification of hazards and instructions on how to prevent them:

Warning

Hazards that can cause death or serious injuries

Caution

Hazards that can cause minor injuries

Other symbols:

Note

Material damage or loss of function

Recommendations, tips, references to other documentation

Essential or useful accessories

Information on environmentally sound usage

Text designations:

 Activities that may be carried out in any order

1. Activities that should be carried out in the order stated

– General lists

MPAC-VI

Festo – MPAC-VI-EN – 2017-12a – English 3

Table of contents

1 Safety and requirements for product use 7......................................

1.1 Safety 7..................................................................

1.1.1 General safety instructions 7.........................................

1.1.2 Intended use 7.....................................................

1.2 Requirements for product use 8...............................................

1.2.1 Technical prerequisites 8............................................

1.2.2 Qualification of specialized personnel 8.................................

1.2.3 Range of application and certifications 8................................

2 Product overview 9.........................................................

2.1 Purpose 9.................................................................

2.1.1 Equipment levels 9.................................................

2.1.2 Size of the valves 9.................................................

2.2 Component overview 10......................................................

2.3 Electrical connection 11.......................................................

2.3.1 Multi-pin plug connection 11..........................................

2.3.2 I-Port interface/IO-Link 11............................................

2.4 Description of components 12..................................................

2.4.1 Manifold sub-bases and electronics modules 12...........................

2.4.2 Valves 13..........................................................

2.4.3 Check valves 14.....................................................

2.4.4 Cover of the manifold sub-base 14......................................

2.4.5 Pneumatic supply 16.................................................

2.4.6 Pilot air supply 16...................................................

2.4.7 Exhaust air 17......................................................

2.4.8 Pressure compensation 17............................................

2.4.9 Pressure zone separation 18...........................................

2.4.10 Electrical connection 19..............................................

2.4.11 Display and operating components 21...................................

2.4.12 Switching status indication of the valves 22...............................

2.4.13 Manual override (MO) 22.............................................

3 Mounting and installation 23..................................................

3.1 Mounting/dismounting 23.....................................................

3.2 Compressed air preparation 23.................................................

3.2.1 Operation with unlubricated compressed air 23...........................

3.2.2 Operation with lubricated compressed air 23.............................

3.3 General installation instructions 25..............................................

MPAC-VI

4 Festo – MPAC-VI-EN – 2017-12a – English

3.4 Connecting the valve terminal 26................................................

3.4.1 Pilot control (pilot air supply) 26........................................

3.4.2 Pressure zone separation 27...........................................

3.4.3 Vacuum/low-pressure operation 29.....................................

3.4.4 Connecting the pneumatic lines 30......................................

3.5 Installation of the tubing lines 32...............................................

3.5.1 Connecting 32......................................................

3.5.2 Removing 32.......................................................

3.5.3 Common pneumatic lines 33...........................................

3.6 Connecting the electric cables 34...............................................

3.7 Address assignment 34.......................................................

3.7.1 Addressing example 35...............................................

4 Commissioning 37...........................................................

4.1 Prior to commissioning 37.....................................................

4.1.1 Pressure build-up in the overall supply 37................................

4.2 Testing the valves and the valve/actuator combination 39............................

5 Diagnostics and fault clearance 41.............................................

5.1 Switching status indication of the solenoid coils 41.................................

5.2 Functional impairments 42....................................................

5.3 Operating statuses of the pneumatic system 43....................................

6 Cleaning and maintenance 44.................................................

6.1 General safety measures 44...................................................

6.2 Cleaning the valve terminal 45..................................................

6.3 Maintaining the valve terminal 46...............................................

6.3.1 Cleaning or replacing the silencer 46....................................

6.3.2 Replacing the valve or cover plate 46....................................

7 Conversion 49..............................................................

7.1 Tie rod system 49............................................................

7.2 Replacing or extending the manifold sub-base, supply plate

or replacing the right end plate 50..............................................

7.3 Replacing electronics modules 53...............................................

7.4 Conversion between internal and external pilot air supply 53.........................

7.5 Addition of pressure zones 54..................................................

7.6 Conversion of the outlet orientation for the electrical connection 56...................

MPAC-VI

Festo – MPAC-VI-EN – 2017-12a – English 5

A Technical appendix 58........................................................

A.1 Technical data 58............................................................

A.1.1 General 58.........................................................

A.1.2 Operating and environmental conditions 60...............................

A.1.3 Pneumatics 61......................................................

A.1.4 Electrical data 64....................................................

A.2 Accessories 64..............................................................

B Circuit symbol 65............................................................

B.1 Overview of valves 65........................................................

C Glossary 70................................................................

Index 71........................................................................

MPAC-VI

6 Festo – MPAC-VI-EN – 2017-12a – English

Further applicable documents

This document contains information about the mounting, installation, commissioning, maintenance and

conversion of the product.

The following documents contain further details:

Name, type Contents

Brief description MPAC-VI/VMPAC-EPL-MP Valve terminal with multi-pin plug connection

Brief description MPAC/VMPAC-EPL-IP Valve terminal with I-Port/IO-Link®interface

Assembly

instructions

Valve terminal MPA-C Mounting methods of the valve terminal

Certificate Valve terminal MPAC-VI Supplementary material information regarding

food safety

Tab. 1 Documents relating to the product

For all available product documentation èwww.festo.com/pk

Service

Contact your regional Festo contact person if you have technical questions èwww.festo.com.

1 Safety and requirements for product use

Festo – MPAC-VI-EN – 2017-12a – English 7

1 Safety and requirements for product use

1.1 Safety

1.1.1 General safety instructions

Note

Damage to the product due to incorrect handling.

 Switch off the supply voltage before mounting and installation work. Only switch on

the supply voltage when mounting and installation work is completely finished.

 Never unplug or plug in a product when it is energised!

 Observe the handling specifications for electrostatically sensitive devices.

1.1.2 Intended use

The valve terminal is suitable for the food and packaging industry. It fulfils the requirements for

the splash zone in accordance with EN 1672-2:2009-07.

The valve terminal is intended for installation in machines or automated systems and may be used only

as follows:

– in a faultless technical condition,

– in its original state without unauthorised modifications; only the conversions or modifications de

scribed in the documentation supplied with the product are permitted,

– within the limits of the product defined by the technical data (èAppendix A.1),

– in an industrial environment.

If used together with additional commercially available components, such as actuators, the specified

limits for pressures, temperatures, electrical data, torques etc. must be observed.

Note

In the event of damage caused by unauthorised manipulation or other than intended

use, the guarantee is invalidated and the manufacturer is not liable for damages.

1 Safety and requirements for product use

8 Festo – MPAC-VI-EN – 2017-12a – English

1.2 Requirements for product use

 Make this documentation available to the design engineer, installer and personnel responsible for

commissioning the machine or system in which this product is used.

 Make sure that the specifications of the documentation are always complied with. Also consider the

documentation for the other components and modules.

 Take into consideration the legal regulations applicable for the destination, as well as:

– regulations and standards,

– regulations of the testing organizations and insurers,

– national specifications.

1.2.1 Technical prerequisites

General conditions for the correct and safe use of the product, which must be observed at all times:

 Comply with the connection and environmental conditions of the product (èAppendix A.1) and all

connected components specified in the technical data.

Only compliance with the limit values or load limits permits operation of the product in accordance

with the relevant safety regulations.

 Observe the instructions and warnings in this documentation.

1.2.2 Qualification of specialized personnel

The product may be placed in operation only by a qualified electrotechnician, who is familiar with

– the installation and operation of electrical control systems,

– the applicable regulations for operating safety-engineered systems,

– the applicable regulations for accident protection and occupational safety, and

– the documentation for the product.

1.2.3 Range of application and certifications

Standards and test values, which the product complies with and fulfils, can be found in the “Technical

data” section (èAppendix A.1). The product-relevant EU directives can be found in the declaration of

conformity.

Certificates and the declaration of conformity for this product èwww.festo.com/sp.

The product fulfils the requirements of EU directives and is equipped with the CE marking.

2 Product overview

Festo – MPAC-VI-EN – 2017-12a – English 9

2 Product overview

2.1 Purpose

The valve terminal is based on a modular structure and creates the following connections:

– Common ducts for supply and exhaust air

– Electrical signals from all solenoid coils

Working ports (2) and (4) are provided for each valve position on the individual sub-bases. Common

ducts and connections in the basic components supply the valves with compressed air (operating pres

sure and pilot pressure) and discharge the exhaust air (exhaust air of the valves and pilot exhaust air).

The valve terminal can be supplemented by additional components for compressed air supply or flow

restriction, e.g. to supply pressure zones.

Depending on the types of valve used, the following valve terminal operating modes can be used:

– Standard operation with one or more pressure zones

– Reversible operation with compressed air supply via ports (3), (5) and exhaust via port (1)

– Low-pressure operation at 0 ... 3 bar

– Vacuum operation at –0.9 ... 0 bar

2.1.1 Equipment levels

The valve terminal is available in the following equipment levels:

Electrical

connection

Valve positions 1)

Manifold sub-base VMPAC-AP-…-1

(with grey electronics module 2))

Manifold sub-base VMPAC-AP-…-2

(with black electronics module 3))

Valve terminal with multi-pin plug connection

Sub-D with 25 pins 1,2,3,4 … 24 1,2,3,4 … 12

Sub-D with 44 pins 1,2,3,4  32 1,2,3,4 … 16

Valve terminal with I-Port interface/IO-Link

Sub-D with 9 pins 1,2,3,4 … 32 1,2,3,4 … 16

1) With exclusive use of the presented manifold sub-base

2) Electronics module for actuating one solenoid coil

3) Electronics module for actuating two solenoid coils

Tab. 2.1 Equipment levels

2.1.2 Size of the valves

The valve terminal is available in the size MPA14, i.e. the valves have a size of 14 mm.

2 Product overview

10 Festo – MPAC-VI-EN – 2017-12a – English

2.2 Component overview

The valve terminal consists of pneumatic and electric components. The most important components are

shown in Fig. 2.1.

1Left end plate with

– multi-pin plug connection or

I-port interface/IO-Link

– supply ports (1), (3) and (5)

2Manifold sub-base with auxiliary power

supply:

– supply ports (1), (3) and (5)

– working ports (2) and (4)

– valve with cover, optionally

with manual override

– electronics module

3Right end plate with:

– ports (1), (3), (5) (12/14), (82/84) and (L)

4Manifold sub-base with:

– working ports (2) and (4)

– valve with cover, optionally

with manual override

– electronics module

5Spacer bolt

Fig. 2.1 Main components of the valve terminal

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