Festo VTSA-44-MP Series Bedienungsanleitung

Manual

VTSA... pneumatics

Valve terminal with

VTSA pneumatics

Type VTSA-44-FB

Type VTSA-44-MP...

Type VTSA-44-ASI

Type VTSA-FB-03E...

Type VTSA-F-45-FB...

Type VTSA-F-45-MP.

Type VTSA-F-45-ASI

Manual

538 923

en 1101f

[751 096]

Valve terminal VTSA/VTSA-F

Contents and general instructions

Festo P.BE-VTSA-44-EN en 1101f

Original de.......................................

Edition en 1101f...................................

Designation P.BE-VTSA-44-EN........................

Order no. 538 923.................................

E(Festo AG & Co. KG, D-73726 Esslingen, 2011)

Internet: http://www.festo.com

E-mail: service_international@festo.com

The reproduction of this document and disclosure to third

parties and the utilisation or communication of its contents

without explicit authorization is prohibited. Offenders will

be held liable for compensation of damages. All rights

reserved, in particular the right to carry out patent, utility

model or ornamental design registrations.

Contents and general instructions

II Festo P.BE-VTSA-44-EN en 1101f

CAGE CLAMP®is a registered trademark of the respective owners in certain

countries.

Contents and general instructions

III

Festo P.BE-VTSA-44-EN en 1101f

Contents

Intended use VII..........................................................

Areas of application and approval by authorities VII.............................

Target group VIII..........................................................

Service VIII...............................................................

Notes on the use of this manual IX...........................................

Important user instructions X..............................................

1. Summary of components 1-1........................................

1.1 The VTSA... valve terminal 1-4........................................

1.2 Pneumatic components (width 18 ... 52 mm) 1-7.........................

1.2.1 Main and additional supply 1-9...............................

1.2.2 Valves 1-10.................................................

1.2.3 Manifold sub-bases 1-13......................................

1.2.4 Pilot control 1-14............................................

1.2.5 Pressure zone separation 1-16.................................

1.2.6 Vertical stacking 1-17........................................

1.2.7 Pressure regulator plates 1-21.................................

1.2.8 Components for protective functions 1-27........................

1.2.9 Manifold sub-base VABF-S4-…-S 1-30...........................

1.3 Connection and control elements of the pneu. components,

width 18 ... 52 mm 1-31..............................................

1.4 Electrical components 1-35...........................................

1.4.1 VTSA... valve terminal with fieldbus 1-35.........................

1.4.2 VTSA... valve terminal with multi-pin 1-37........................

1.5 Connection and display components of the electrical components 1-40.......

Contents and general instructions

IV Festo P.BE-VTSA-44-EN en 1101f

2. Fitting 2-1........................................................

2.1 General instructions on assembly and dismantling 2-4....................

2.2 Mounting variants 2-5..............................................

2.2.1 Mounting/dismounting on H-rails 2-6..........................

2.2.2 Mounting/dismounting on walls 2-10...........................

2.3 Mounting/dismounting the inscription label holder (optional),

width 18 ... 52 mm 2-14..............................................

2.4 Mounting/dismounting the manual override cover caps (optional),

width 18 ... 52 mm 2-15..............................................

3. Installation 3-1...................................................

3.1 Compressed air preparation 3-4......................................

3.1.1 Operation with unlubricated compressed air 3-4.................

3.1.2 Operation with lubricated compressed air 3-5....................

3.2 General notes on connecting the tubing 3-7.............................

3.2.1 Installing the tubing 3-8.....................................

3.3 Connecting the VTSA... valve terminal 3-12..............................

3.4 Pilot control (width 18 ... 52 mm) 3-12..................................

3.4.1 Ducted exhaust of control air and venting air 3-12.................

3.4.2 Pilot control of the solenoid coils (pilot air supply) 3-13.............

3.5 Pressure zone separation (width 18 ... 52 mm) 3-19.......................

3.5.1 Reversibly operated VTSA... valve terminal 3-22...................

3.5.2 Operating the VTSA... valve terminal with reversible valves 3-23......

3.5.3 Operating the VTSA... valve terminal

with reversible pressure regulating valves 3-24...................

3.5.4 Setting the pressure regulating valve 3-25.......................

3.5.5 Vacuum/low pressure operation 3-31...........................

3.5.6 Connecting the pneumatic lines 3-33............................

3.5.7 Connecting the electric cables 3-40.............................

3.6 Address assignment of the valves 3-44..................................

Contents and general instructions

Festo P.BE-VTSA-44-EN en 1101f

4. Commissioning 4-1................................................

4.1 General instructions 4-4.............................................

4.1.1 Before commissioning 4-4....................................

4.1.2 Pressure build-up in the overall supply 4-4......................

4.2 Manual override (MO) 4-6...........................................

4.2.1 MO (widths 18 ... 52 mm) 4-7.................................

4.3 Checking the valves and the valve/actuator combination 4-9...............

4.4 LED display of the valves 4-14.........................................

4.4.1 Valves of width 18 ... 52 mm 4-14...............................

4.5 Fault finding 4-16...................................................

4.5.1 Impairment of function 4-16...................................

4.5.2 Operating states of the pneumatic system 4-17...................

5. Maintenance and conversion 5-1.....................................

5.1 General preventive action 5-4........................................

5.2 Dismantling the valve terminal 5-5....................................

5.3 Replacing valve terminal components 5-7..............................

5.3.1 Replace valves or cover plates (width 18 ... 52 mm) 5-7............

5.3.2 Replacing/adding components for vertical stacking

(width 18 ... 52 mm) 5-9.....................................

5.3.3 Replace the exhaust plate or the exhaust port cover. 5-14...........

5.3.4 Replace the manifold sub-base,

the pneumatic supply plate or the right-hand end plate 5-14........

5.4 Converting the VTSA... valve terminal 5-18...............................

5.4.1 Conversion to ducted pilot exhaust and venting air 5-18............

5.4.2 Conversion to internal or external pilot air supply

(width 18 ... 52 mm) 5-19.....................................

5.4.3 Conversion of the VTSA... valve terminal

to two or more pressure zones (width 18 ... 52 mm) 5-20............

5.4.4 Adding valve positions 5-23...................................

Contents and general instructions

VI Festo P.BE-VTSA-44-EN en 1101f

A. Technical appendix A-1.............................................

A.1 Technical data A-3..................................................

A.2 Accessories A-26....................................................

B. Supplementary component summary B-1..............................

B.1 Overview of valve position components B-3.............................

B.2 Separating the VTSA... valve terminal from the CPX terminal

or FB 21 (type 03) B-14...............................................

C. Index C-1.........................................................

Contents and general instructions

VII

Festo P.BE-VTSA-44-EN en 1101f

Intended use

The VTSA... valve terminals described in this manual are

intended for fitting into a machine or automated system.

The user must at all times observe the safety regulations

specified in this manual as well as the instructions concerning

the designated use of the relevant VTSA... valve terminal.

The VTSA... valve terminals may only be used as follows:

– As intended for switching of gaseous media

(see Appendix A “Technical data”) in the industrial

environment

– In original status without unauthorised alterations.

Only the conversions or modifications described in the

documentation accompanying the product are permitted.

– In perfect technical condition.

When used together with commercially available components,

such as actuators, the specified limits for pressures, temper-

atures, electrical data, torques etc. must be observed. The

applicable national and local safety regulations must also be

observed.

Areas of application and approval by authorities

The product fulfils the requirements of the EU directives and

is marked with the CE marking symbol.

Standards and test values, which the product observes and

fulfils, can be found in the section “Technical specifications”.

The product-relevant EU directive can be found in the

declaration of conformance.

Contents and general instructions

VIII Festo P.BE-VTSA-44-EN en 1101f

Certain valves of the valve terminal have been certified by the

Underwriters Laboratories Inc. (UL) for the USA and Canada.

These valves are marked as follows:

Note

Observe the following if the UL requirements are to be

complied with in your application:

– Rules for observing the UL certification can be found in

the separate UL-specific documentation. The relevant

technical specifications listed there also apply here.

– The technical data in this documentation may show

values deviating from this.

Target group

This manual is directed exclusively toward technicians trained

in control and automation technology.

Service

Please consult your local Festo repair service if you have any

technical problems.

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