Forney 190 MP Bedienungsanleitung

Adjust wire-feed

speed ( ) and

voltage ( )

Flux-

Cored

* Face the appropriate groove

towards the inside of machine

Set drive roll

Solid

wire

Connect to input power

With contact tip

3/8” from metal,

depress trigger

completely to

initiate arc

Install wire spool

0.023” (0.6mm) - 0.035” (0.9mm) diameter

Feed wire and set pressure

Knob set ~2-3

marks

Remove

consumables

and depress

trigger until

wire comes out.

Replace

consumables

See chart on welder for settings.

Note: Spool gun WFS

adjustment must be made on

the machine.

FIND MORE INFORMATION AT FORNEYIND.COM

4. 5. 6.

9. 10. 11.

Connect MIG gun and

ground clamp

QUESTIONS OR TROUBLE? Contact Forney Industries at 1-800-521-6038 [email protected]

forneyind.com

MIG QUICK START GUIDE

190 MP WELDER

ITEM# 323

Set polarity for MIG (solid wire)

or Flux-Cored

Solid wire Flux-cored

Read user manual

Select Manual MIG

process

Pressure knob

NOTE: If using gas:

2. Attach hose to

regulator and

regulator to

gas bottle

1. Attach gas hose

to machine

MIG Gun Ground

Clamp

• Generator OK with continuous output >

4,000 W (120V) or 10,500 W (240V)

• Extension cord: #12 AWG or larger. 25’

(8m) or shorter extension cords

recommended

For flux-cored welding,

keep contact tip closer

(ideally under 1/4").

Manual MIG

MIG QUICK START GUIDE

190 MP WELDER

ITEM# 323

8” (200mm)

wire spool

4” (100mm)

wire spool

MIG TROUBLESHOOTING TIPS

Improper wire spool installation

Use wire with a diameter between 0.023” (0.6mm) and 0.035” (0.9mm). Larger diameters draw too much amperage.

Trying to weld single pass on material larger than 3/8” (9.5mm) thick is not possible with this machine. Multi-pass recommended for thicker materials.

Welder should be the only thing plugged into the circuit.

• Usually due to low input power.

• Welder should be only thing plugged into circuit.

• Avoid using extension cords. If one must be used, it must be 3 conductor #12 AWG or larger up to 25 feet.

• Generators must be a minimum 4,000W (120V) or 10,500W (240V) continuous output with no low-idle function (or low-idle off), 5% THD Max.

Frequently tripping circuit breaker or exceeding duty-cycle

Low weld output or poor fusion

• Can cause feed issues and inconsistent weld quality.

• Verify all parts are in the proper place. Refer to manual.

Knob set ~2-3 marks

Too little pressure = roll can slip and feed can be erratic.

Too much pressure = can crush wire, causing wire feeding problems and welder damage.

Incorrect drive roll pressure

Trigger must be pulled to initiate the arc. This

will initiate the arc and begin feeding the wire.

DEPRESS THE TRIGGER COMPLETELY

No arc start on contact

• Can cause feed and weld issues and

arc instability.

• Each component must be sized for

wire diameter used.

Mismatched drive roll, liner, or

contact tip size

To ensure maximum quality, always clean

and prepare welding surfaces.

Workpiece Preparation

Connect ground clamp to clean, bare metal. No rust,

paint or other coatings. Attach the ground clamp

directly to the workpiece if you are experiencing issues.

Workpiece Grounding

1. Select process according to diameter of wire being used (TruSet MIG .024”, .030”, or

.035”).

2. Follow steps 3-9 of Manual MIG setup.

3. Push the right knob to light up the Wire/Gas LED then turn the knob to select the wire and

shielding gas combination being used.

4. Push the right knob again to light up the LED then turn the knob to select the

workpiece thickness.

5. The machine will set optimal voltage and WFS. Continue with step 11 of the Manual MIG

setup.

6. The automatic settings can be trimmed up or down with the left knob if you want to refine

the weld settings.

Expert-Tech Tips:

• Best performance is at a trim setting between -5 and +5.

• Step up to the next material thickness to get more penetration.

TruSet™MIG

MIG QUICK START GUIDE

190 MP WELDER

ITEM# 323

8” (200mm) wire spool 4” (100mm) wire spool

Connect to input power

4. 6.

Use lift arc technique to initiate a

welding arc

Adjust amperage per

material thickness

Connect TIG torch lead

to gas (100% Argon)

Connect TIG torch and

ground clamp

ELECTRODE IS ALWAYS ELECTRICALLY

HOT WHILE IN TIG MODE

FIND MORE INFORMATION AT

FORNEYIND.COM

TIG TROUBLESHOOTING TIPS

Low weld output or poor fusion

Welder should be the only thing plugged into the circuit.

Frequently tripping circuit breaker or exceeding

duty-cycle

• Not recommended for this machine.

• Output is DC only which is not recommended for TIG

welding aluminum.

Aluminum welding

TIG QUICK START GUIDE

190 MP WELDER (NOT RECOMMENDED FOR ALUMINUM)

ITEM# 323

Read user manual

Select DC TIG process

ONLY

TIG Torch Ground

Clamp

• Usually due to low input power.

• Welder should be only thing plugged into circuit.

• Avoid using extension cords: If one must be used, it must be 3 conductor #12 AWG

or larger up to 25 feet.

• Generators must be a minimum 10,500W continuous output with no low-idle

function (or low-idle off), 5% THD Max.

240V

QUESTIONS OR TROUBLE? Contact Forney Industries at 1-800-521-6038 [email protected]

forneyind.com

• Generator OK with continuous output >

4,000 W (120V) or 10,500 W (240V)

• Extension cord: #12 AWG or larger. 25’

(8m) or shorter extension cords

recommended

To ensure maximum quality, always clean

and prepare welding surfaces.

Workpiece Preparation

Connect ground clamp to clean, bare metal. No rust,

paint or other coatings. Attach the ground clamp

directly to the workpiece if you are experiencing issues.

Workpiece Grounding

• Usually due to low input power.

• Welder should be only thing plugged into circuit.

• Avoid using extension cords. If one must be used, it must be 3 conductor #12 AWG

or larger up to 25 feet.

• Generators must be a minimum 4,000W continuous output with no low-idle function

(or low-idle off), 5% THD Max.

Low weld output or poor fusion

120V

* TIG Torch sold separately

STICK TROUBLESHOOTING TIPS

*Performance may vary by brand

Connect to input power Recommended electrodes

4. 6.

FIND MORE INFORMATION AT FORNEYIND.COM

Adjust amperage per

chart on the inside of

the welder

Electrode Electrode Amperage

3/32” 1/8” 5/32”

E6010

E6011

E6013

E7014

E7018

E308L

Ni55

30-75 75-125 110-165

40-85

40-90

70-90

65-100

40-70

50-65

75-125

70-110

90-140

110-165

75-115

80-95

110-165

115-140

140-190

150-190

105-160

110-135

Connect electrode

holder and ground

clamp according to

desired polarity

Usually

DCEP -

Electrode

Positive

Use 3/16” diameter electrodes or smaller. Some 3/16” will draw too much amperage.

Trying to weld single pass on material larger than 3/8” thick is not possible with this machine. Multi-pass recommended for thicker materials.

Welder should be the only thing plugged into the circuit.

Frequently tripping circuit breaker or exceeding duty-cycle

STICK QUICK START GUIDE

190 MP WELDER

ITEM# 323

Read user manual

Select Stick process

Electrode Holder Ground

Clamp

• Usually due to low input power.

• Welder should be only thing plugged into circuit.

• Avoid using extension cords. If one must be used, it must be 3 conductor #12 AWG

or larger up to 25 feet.

• Generators must be a minimum 4,000W continuous output with no low-idle function

(or low-idle off), 5% THD Max.

Low weld output or poor fusion

110-120V

• Usually due to low input power.

• Welder should be only thing plugged into circuit.

• Avoid using extension cords: If one must be used, it must be 3 conductor #12 AWG

or larger up to 25 feet.

• Generators must be a minimum 10,500W continuous output with no low-idle function

(or low-idle off), 5% THD Max.

208-240V

QUESTIONS OR TROUBLE? Contact Forney Industries at 1-800-521-6038 [email protected]

forneyind.com

• Generator OK with continuous output >

4,000 W (120V) or 10,500 W (240V)

• Extension cord: #12 AWG or larger. 25’

(8m) or shorter extension cords

recommended

To ensure maximum quality, always clean

and prepare welding surfaces.

Workpiece Preparation

Connect ground clamp to clean, bare metal. No rust,

paint or other coatings. Attach the ground clamp

directly to the workpiece if you are experiencing issues.

Workpiece Grounding

Low weld output or poor fusion

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