Generac Power Systems 005796-0 (XG6500) Bedienungsanleitung

Owner's Manual

XG Series 6,500-8,000 Watt Portable Generator

MODELS: 005796-0 (XG6500), 005797-0 (XG7000),

005798-0 (XG7000E), 005800-0 (XG8000),

005747-0 (XG8000E)

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Introduction............................................................. 1

Read this Manual Thoroughly

................................. 1

Safety Rules ........................................................... 1

Standards Index .............................................................3

General Information................................................ 4

1.1 Unpacking......................................................................4

1.1.1 Accessory Box ..................................................4

1.2 Assembly.......................................................................4

1.2.1 Assembling the Wheel Kit and Frame Foot..........4

Operation ................................................................ 5

2.1 Know the Generator .......................................................5

2.1.1 Battery Connection (XG7000E & XG8000E) .......6

2.2 Hourmeter......................................................................6

2.3 Cord Sets and Connection Plugs ....................................6

2.3.1 120 VAC, 20 Amp, GFCI Duplex Receptacle.......6

2.3.2 120/240 VAC, 30 Amp Receptacle.....................6

2.4 How to Use the Generator ..............................................7

2.4.1 System Ground..................................................7

2.4.2 Grounding the Generator....................................7

2.4.3 Neutral to Frame Grounding ...............................8

2.4.4 Connecting Electrical Loads...............................8

2.5 Don’t Overload the Generator..........................................8

2.6 Wattage Reference Guide ...............................................8

2.7 Before Starting the Generator .........................................9

2.7.1 Adding Engine Oil ..............................................9

2.7.2 Adding Gasoline.................................................9

2.8 To Start the Engine.......................................................10

2.8.1 Manual (Recoil) Starting ..................................10

2.8.2 Electric Starting (XG7000E & XG8000E) ..........11

2.9 Stopping the Engine .....................................................11

2.10 Low Oil Pressure Shutdown System.............................11

2.10.1 Restarting........................................................11

2.11 Charging a Battery .......................................................11

Maintenance ......................................................... 11

3.1 Maintenance Schedule .................................................11

3.2 Product Specifications

..................................................11

3.2.1 Generator Specifications ..................................11

3.2.2 Engine Specifications.......................................12

3.2.3 Emissions Information .....................................12

3.3 General Recommendations...........................................12

3.3.1 Generator Maintenance ....................................12

3.3.2 To Clean the Generator.....................................13

3.3.3 Engine Maintenance.........................................13

3.3.4 Checking Oil Level ...........................................13

3.3.5 Changing the Oil and Oil Filter ..........................13

3.3.6 Replacing the Spark Plug.................................13

3.4 Service Air Cleaner.......................................................13

3.5 Clean Spark Arrestor Screen.........................................14

3.6 General ........................................................................14

3.7 Long Term Storage.......................................................14

3.8 Other Storage Tips .......................................................15

Battery Service ..................................................... 15

4.1 Battery Replacement (XG7000E & XG8000E) ...............15

Troubleshooting .................................................... 16

5.1 Troubleshooting Guide..................................................16

Notes .................................................................... 17

Warranty............................................................... 18

Table of Contents

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INTRODUCTION

Thank you for purchasing this model by Generac Power Systems,

Inc. This model is a compact, high performance, air-cooled,

engine driven generator designed to supply electrical power to

operate electrical loads where no utility power is available or in

place of utility due to a power outage.

READ THIS MANUAL THOROUGHLY

If any portion of this manual is not understood, contact the

nearest Authorized Dealer for starting, operating and servicing

procedures.

The operator is responsible for proper and safe use of the

equipment. We strongly recommend that the operator read this

manual and thoroughly understand all instructions before using the

equipment. We also strongly recommend instructing other users to

properly start and operate the unit. This prepares them if they need

to operate the equipment in an emergency.

The generator can operate safely, efficiently and reliably only if it

is properly located, operated and maintained. Before operating or

servicing the generator:

Become familiar with and strictly adhere to all local, state and• national codes and regulations.

Study all safety warnings in this manual and on the product• carefully.

Become familiar with this manual and the unit before use.•

The manufacturer cannot anticipate every possible circumstance

that might involve a hazard. The warnings in this manual, and on

tags and decals affixed to the unit are, therefore, not all inclusive.

If using a procedure, work method or operating technique that the

manufacturer does not specifically recommend, ensure that it is

safe for others. Also make sure the procedure, work method or

operating technique utilized does not render the generator unsafe.

THE INFORMATION CONTAINED HEREIN WAS BASED ON

MACHINES IN PRODUCTION AT THE TIME OF PUBLICATION.

GENERAC RESERVES THE RIGHT TO MODIFY THIS MANUAL AT

ANY TIME.

SAFETY RULES

Throughout this publication, and on tags and decals affixed to the

generator, DANGER, WARNING, CAUTION and NOTE blocks are

used to alert personnel to special instructions about a particular

operation that may be hazardous if performed incorrectly or

carelessly. Observe them carefully. Their definitions are as

follows:

INDICATES A HAZARDOUS SITUATION OR ACTION WHICH, IF

NOT AVOIDED, WILL RESULT IN DEATH OR SERIOUS INJURY.

Indicates a hazardous situation or action which, if not

avoided, could result in death or serious injury.

Indicates a hazardous situation or action which, if not

avoided, could result in minor or moderate injury.

NOTE:

Notes contain additional information important to a procedure

and will be found within the regular text body of this manual.

These safety warnings cannot eliminate the hazards that they

indicate. Common sense and strict compliance with the special

instructions while performing the action or service are essential to

preventing accidents.

Four commonly used safety symbols accompany the DANGER,

WARNING and CAUTION blocks. The type of information each

indicates is as follows:

n

This symbol points out important safety

information that, if not followed, could

endanger personal safety and/or property of

others.



This symbol points out potential explosion

hazard.

This symbol points out potential fire hazard.



This symbol points out potential electrical

shock hazard.

GENERAL HAZARDS

Never operate in an enclosed area or indoors.•

For safety reasons, the manufacturer recommends that the• maintenance of this equipment is carried out by an Authorized

Dealer. Inspect the generator regularly, and contact the nearest

Authorized Dealer for parts needing repair or replacement.

Operate generator only on level surfaces and where it will not be• exposed to excessive moisture, dirt, dust or corrosive vapors.

Keep hands, feet, clothing, etc., away from drive belts, fans,• and other moving parts. Never remove any fan guard or shield

while the unit is operating.

Certain parts of the generator get extremely hot during• operation. Keep clear of the generator until it has cooled to

avoid severe burns.

Do NOT operate generator in the rain.•

Do not alter the construction of the generator or change• controls which might create an unsafe operating condition.

Never start or stop the unit with electrical loads connected• to receptacles AND with connected devices turned ON. Start

the engine and let it stabilize before connecting electrical

loads. Disconnect all electrical loads before shutting down the

generator.

Do not insert objects through unit’s cooling slots.•

When working on this equipment, remain alert at all times.• Never work on the equipment when physically or mentally

fatigued.

Introduction

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Never use the generator or any of its parts as a step. Stepping• on the unit can stress and break parts, and may result in

dangerous operating conditions from leaking exhaust gases,

fuel leakage, oil leakage, etc.

On electric start models, disconnect the POSITIVE (+) battery• cable from the engine starter OR the NEGATIVE (-) battery

cable from the battery terminal, whichever is easier, before

transporting the generator.

NOTE:

This generator is equipped with a spark arrestor muffler. The

spark arrestor must be maintained in effective working order

by the owner/ operator. In the State of California, a spark

arrestor is required by law (Section 4442 of the California

Public Resources Code). Other states may have similar laws.

Federal laws apply on federal lands.

EXHAUST & LOCATION HAZARDS

Never operate in an enclosed area or indoors!• NEVER use in

the home, or in partly enclosed areas such as garages, even

if doors and windows are open! ONLY use outdoors and far

from open windows, doors, vents, and in an area that will not

accumulate deadly exhaust.

The engine exhaust fumes contain carbon monoxide, which•

can you cannot see or smell. This poisonous gas, if breathed

in sufficient concentrations, can cause unconsciousness or

even death.

Adequate, unobstructed flow of cooling and ventilating air•

is critical to correct generator operation. Do not alter the

installation or permit even partial blockage of ventilation

provisions, as this can seriously affect safe operation of the

generator. The generator MUST be operated outdoors.

This exhaust system must be properly maintained. Do nothing• that might render the exhaust system unsafe or in noncompliance

with any local codes and/or standards.

Always use a battery operated carbon monoxide alarm indoors,• installed according to the manufacturers instructions.

If you start to feel sick, dizzy, or weak after the generator has•

been running, move to fresh air IMMEDIATELY. See a doctor, as

you could have carbon monoxide poisoning.

ELECTRICAL HAZARDS

The• generator produces dangerously high voltage when in

operation. Avoid contact with bare wires, terminals, connections,

etc., while the unit is running, even on equipment connected

to the generator. Ensure all appropriate covers, guards and

barriers are in place before operating the generator.

Never handle any kind of electrical cord or device while• standing in water, while barefoot or while hands or feet are wet.

DANGEROUS ELECTRICAL SHOCK MAY RESULT.

The National Electric Code (NEC) requires the frame and external• electrically conductive parts of the generator be properly

connected to an approved earth ground. Local electrical codes

may also require proper grounding of the generator. Consult

with a local electrician for grounding requirements in the area.

Use a ground fault circuit interrupter in any damp or highly• conductive area (such as metal decking or steel work).

Do not use worn, bare, frayed or otherwise damaged electrical• cord sets with the generator.

Before performing any maintenance on the generator, disconnect• the engine starting battery (if equipped) to prevent accidental

start up. Disconnect the cable from the battery post indicated

by a NEGATIVE, NEG or (–) first. Reconnect that cable last.

In case of accident caused by electric shock, immediately shut•

down the source of electrical power. If this is not possible,

attempt to free the victim from the live conductor. AVOID

DIRECT CONTACT WITH THE VICTIM. Use a non-conducting

implement, such as a rope or board, to free the victim from the

live conductor. If the victim is unconscious, apply first aid and

get immediate medical help.

FIRE HAZARDS

Gasoline is highly FLAMMABLE and its vapors are EXPLOSIVE•.

Do not permit smoking, open flames, sparks or heat in the

vicinity while handling gasoline.

Never add fuel while unit is running or hot. Allow engine to cool•

completely before adding fuel.

Never fill fuel tank indoors.• Comply with all laws regulating

storage and handling of gasoline.

Do not overfill the fuel tank. Always allow room for fuel•

expansion. If tank is over-filled, fuel can overflow onto a hot

engine and cause FIRE or an EXPLOSION. Never store generator

with fuel in tank where gasoline vapors might reach an open

flame, spark or pilot light (as on a furnace, water heater or

clothes dryer). FIRE or EXPLOSION may result. Allow unit to

cool entirely before storage.

Wipe up any fuel or oil spills immediately. Ensure that no•

combustible materials are left on or near the generator. Keep the

area surrounding the generator clean and free from debris and

keep a clearance of five (5) feet on all side to allow for proper

ventilation of the generator.

Safety Rules

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Do not insert objects through unit’s cooling slots.•

Do not• operate the generator if connected electrical devices

overheat, if electrical output is lost, if engine or generator sparks

or if flames or smoke are observed while unit is running.

Keep a fire extinguisher near the generator at all times.•

STANDARDS INDEX

In the absence of pertinent standards, codes, regulations and

laws, the published information listed below may be used as a

guideline for operation of this equipment. Always reference the

latest revision available for the standards listed.

1. NFPA No. 70, NFPA HANDBOOK OF NATIONAL ELECTRIC

CODE.

2. Article X, NATIONAL BUILDING CODE, available from the

American Insurance Association, 85 John Street, New York,

N.Y. 10038.

3. AGRICULTURAL WIRING HANDBOOK, available from the Food

and Energy Council, 909 University Avenue, Columbia, MO

65201.

4. ASAE EP-3634, INSTALLATION AND MAINTENANCE OF

FARM STANDBY ELECTRICAL SYSTEMS, available from the

American Society of Agricultural Engineers, 2950 Niles Road,

St. Joseph, MI 49085.

MODEL NO:

SERIAL NO:

Generator Identification

Unit ID

Locations

CALIFORNIA PROPOSITION 65 WARNING

Engine exhaust and some of its constituents are known

to the State of California to cause cancer, birth defects

and other reproductive harm.

CALIFORNIA PROPOSITION 65 WARNING

This product contains or emits chemicals known to the

State of California to cause cancer, birth defects and

other reproductive harm.

Safety Rules

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1.1 UNPACKING

Remove all packaging material.•

Remove separate accessory box.•

Remove carton off the generator.•

1.1.1 ACCESSORY BOX

Check all contents (Figure 1). If any parts are missing or damaged

locate an authorized dealer at 1-888-775-6937.

Contents include:

2 – Axle Pins • Oil Filter•

2 – Wheel Spacers • Air Filter•

2 – Hair Pins • Spark Plug•

2 – Wheels • Spark Plug Wrench•

1 – Frame Foot • Shop Towel•

2 – Frame Bolts • 2 – Frame Washers•

2 – Vibration Mounts • Oil Funnel•

4 – Flange Nuts 12 Volt Adaptor Plug Charger•

2 – 1 Quart SAE 30 Oil Bottles•

Figure 1 – Accessory Boxes

1.2 ASSEMBLY

Read entire Owner's Manual before attempting to assemble or

operate the generator. The generator requires some assembly

prior to using it. If problems arise when assembling the generator,

please call the Generator Helpline at 1-888-775-6937.

1.2.1 ASSEMBLING THE WHEEL KIT AND FRAME FOOT

The wheel kit is designed to greatly improve the portability of the

generator. You will need the following tools to install the wheel

kit: Pliers, 1/2" (13mm) wrench and a socket wrench with a 1/2"

(13mm) socket.

NOTE:

The wheel kit is not intended for over-the-road use.

Refer to Figure 2 and install the wheel kit and frame foot as• follows:

Slide the Axle Pin through the Wheel, Wheel S• pacer (Washer)

and the Frame.

Install the Hair Pin to the Axle Pin to secure the wheel. Repeat• for the opposite side.

Secure the Vibration Mounts to the Frame Foot with the included• locking nuts.

To install the Frame Foot, install the Frame Bolts though the• Frame Washers, Frame and Frame foot. Secure with the locking

nuts.

Figure 2 – Wheel and Foot Assembly

ASSEMBLE

FRAME

FOOT SECURE WHEEL

AND AXLE WITH

HAIR PIN

SLIDE AXLE

THROUGH WHEEL

AND WHEEL

SPACER

WHEEL SPACER

(WASHER)

FRAME

BOLT

FRAME

WASHER

FLANGE

NUT

General Information

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2.1 KNOW THE GENERATOR

Read the entire Owner’s Manual and Safety Rules before

operating this generator.

Compare the generator to Figures 3 through 6 to become

familiarized with the locations of various controls and adjustments.

Save this manual for future reference.

1. Choke Knob – Used when starting a cold engine (Pull/Push).

2. Engine Switch – Controls the operation of the generator. On

electric start models the switch is Start/Run/Stop. On recoil

start models the switch is On/Off.

3. Fuel Shut Off – Valve between fuel tank and carburetor. Turn

off and run carburetor out of fuel for extended storage.

4. Panel LED's – Provide illumination of the control panel while

the generator is operating.

5. 120/240 Volt AC, 30 Amp Locking Receptacle – Supplies

electrical power for the operation of 120 and/or 240 Volt AC,

30 Amp, single-phase, 60 Hz, electrical lighting, appliance,

tool and motor loads.

6. 120 Volt AC, 20 Amp, GFCI Duplex Receptacle – Supplies

electrical power for the operation of 120 Volt AC, 20 Amp,

single-phase, 60 Hz electrical lighting, appliance, tool and

motor loads. It also provides protection with an Integral

Ground Fault Circuit Interrupter, complete with a press to

"Test" and "Reset" button.

7. Circuit Breakers (AC) – Each 20 Amp receptacle is provided

with a push-to-reset circuit breaker to protect the generator

against electrical overload.

8. Circuit Breakers (AC) – The 30 Amp receptacle is protected

with a pair of push-to-reset circuit breakers to protect the

generator against electrical overload.

9. PowerBar – Indicates the amount of power being used from

the generator; each section is approximately 25%

10. Hourmeter – Provides operating hours for Service Intervals.

11. Battery Charger Input (Electric Start Models) – This

receptacle allows the capability to recharge the 12 VDC engine

starting battery with the 12 Volt Adaptor Plug Charger. The

battery is protected by a 1.50 Amp in-line fuse which is inside

the control panel.

12. Fuel Tank – Tank holds 9 U.S. gallons of fuel.

13. Fuel Gauge – Shows fuel level in tank.

14. Handles – Pivot and retract for storage. Press the spring-

loaded button to move handles.

15. Oil Fill – Check oil level and add oil here.

16. Grounding Lug – Ground the generator to an approved earth

ground here. See "Grounding the Generator" for details.

17. Muffler – Includes the spark arrestor and quiets the engine.

18. Spark Plug Location – The spark plug ignites the Air/Fuel

Mixture (Side panel must be removed).

19. Engine Oil Filter – Filters engine oil; see Section 3.1 for the

proper service intervals.

20. Air Cleaner – Filters intake air as it is drawn into the engine.

21. Oil Drain – Drain valve to remove used oil from the engine

crankcase.

22. Recoil Starter – Use to start engine manually.

Figure 3 – Generator Locations

Operation

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2.1.1 BATTERY CONNECTION (XG7000E & XG8000E)

NOTE:

The battery shipped with the generator has been fully charged.

A battery may lose some of its charge when not in use for

prolonged periods of time. If the battery is unable to crank

the engine, plug in the 12V charger included in the accessory

box (see the Charging the Battery section). RUNNING THE

GENERATOR DOES NOT CHARGE THE BATTERY.

The positive battery wire was deliberately left detached for

shipping. To operate the unit, attach this wire to the terminal on

the starter motor as shown. Do not overtighten. Slide the attached

rubber boot over the starter terminal. See Figure 4.

Figure 4 – Battery Connection

ENGINE

STARTER

POSITIVE (+)

BATTERY CABLE

2.2 HOURMETER

The Hourmeter tracks hours of operation for scheduled

maintenance:

There will be a one time break in "CHG OIL" message that flashes

with the elapsed time in hours and tenths after the first 30 hours

of operation.

This message will actually begin flashing at 29 hours and disable

itself at 31 hours providing a two hour window to perform the

service.

There will be a subsequent "CHG OIL" message every 100 hours.

The message will flash one hour before and one hour after each

100 hour interval, again providing a two hour window to perform

service.

Every 200 hours the "SVC" icon on the lower left hand corner of

the display will flash. The message will flash one hour before and

one hour after each 200 hour interval providing a two hour window

to perform service.

When the hour meter is in the Flash Alert mode, the maintenance

message will always alternate with elapsed time in hours and

tenths. The hours will flash four times, then alternate with the

maintenance message four times until the meter resets itself.

100 hours - CHG OIL — Oil Change Interval (Every 100 hrs)•

200 hours - SVC — Air Filter Interval (Every 200 hrs)•

2.3 CORD SETS AND CONNECTION PLUGS

2.3.1 120 VAC, 20 AMP, GFCI DUPLEX RECEPTACLE

This is a 120 Volt outlet protected against overload by a 20 Amp

push-to-reset circuit breaker (Figure 5). Use each socket to power

120 Volt AC, single phase, 60 Hz electrical loads requiring up to a

combined 2400 watts (2.4 kW) or 20 Amps of current. Use only

high quality, well-insulated, 3-wire grounded cord sets rated for

125 Volts at 20 Amps (or greater).

Keep extension cords as short as possible, preferably less than

15 feet long, to prevent voltage drop and possible overheating of

wires.

2.3.2 120/240 VAC, 30 AMP RECEPTACLE

Use a NEMA L14-30 plug with this receptacle (rotate to lock/

unlock). Connect a suitable 4-wire grounded cord set to the plug

and to the desired load. The cord set should be rated for 250 Volts

AC at 30 Amps (or greater) (Figure 5).

Use this receptacle to operate 120 Volt AC, 60 Hz, single phase

loads requiring up to 3600 watts (3.6 kW) of power at 30 Amps

or 240 Volt AC, 60 Hz, single phase loads requiring 6,500 to 8000

watts of power, depending on the model. The outlet is protected by

a 30 Amp circuit breaker.

Figure 5 – Generator Receptacles

120 VAC 20A

GFCI RECEPTACLE

120/240 VAC 30A

RECEPTACLE

Operation

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2.4 HOW TO USE THE GENERATOR

If there are any problems operating the generator, please call the

generator helpline at 1-888-436-3722.

n

Never operate in an enclosed area or indoors!

NEVER use in the home, or in partly enclosed

areas such as garages, even if doors and

windows are open! ONLY use outdoors and far

from open windows, doors, vents, and in an

area that will not accumulate deadly exhaust.

n

The engine exhaust fumes contain carbon

monoxide, which can you cannot see or smell.

This poisonous gas, if breathed in sufficient

concentrations, can cause unconsciousness or

even death.

n

Adequate, unobstructed flow of cooling and

ventilating air is critical to correct generator

operation. Do not alter the installation or permit

even partial blockage of ventilation provisions,

as this can seriously affect safe operation

of the generator. The generator MUST be

operated outdoors.

n

This exhaust system must be properly

maintained. Do nothing that might render the

exhaust system unsafe or in noncompliance

with any local codes and/or standards.

n

The manufacturer recommends installing

a battery operated carbon monoxide alarm

indoors, according to the manufacturers

instructions.

2.4.1 SYSTEM GROUND

The generator has a system ground that connects the generator

frame components to the ground terminals on the AC output

receptacles. The system ground is bonded to the AC neutral wire

in the generator control panel via a jumper wire.

Special Requirements

There may be Federal or State Occupational Safety and Health

Administration (OSHA) regulations, local codes, or ordinances that

apply to the intended use of the generator.

Please consult a qualified electrician, electrical inspector, or the

local agency having jurisdiction:

In some areas, generators are required to be registered with•

local utility companies.

If the generator is used at a construction site, there may be•

additional regulations which must be observed.

Connecting to a Building’s Electrical System

Connections for standby power to a building’s electrical system

must be made by a qualified electrician. The connection must

isolate the generator power from utility power or other alternative

power sources and must comply with all applicable laws and

electrical codes.

2.4.2 GROUNDING THE GENERATOR

n

The National Electrical Code requires that the

frame and external electrically conductive parts

of this generator be properly connected to an

approved earth ground.

Local electrical codes may also require proper grounding of

the unit (Figure 6). For that purpose, connecting a No. 10 AWG

(American Wire Gauge) stranded copper wire to the grounding lug

and to an earth-driven copper or brass grounding rod (electrode)

provides adequate protection against electrical shock. However,

local codes may vary widely. Consult with a local electrician for

grounding requirements in the area.

Proper grounding of the generator will help prevent electrical

shock in the event of a ground fault condition in the generator or in

connected electrical devices. Proper grounding also helps dissipate

static electricity, which often builds up in ungrounded devices.

Figure 6 – Generator Ground Location

XG6500 & XG7000

GROUND LOCATION

XG8000

GROUND

LOCATION

Operation

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