Generac Power Systems GP7500E GP SERIES Bedienungsanleitung

000365

Owner’s Manual

GP7500E Series Portable Generator

*NOT INTENDED FOR USE IN CRITICAL

LIFE SUPPORT APPLICATIONS.

*DEADLY EXHAUST FUMES! USE

OUTSIDE, ONLY, FAR AWAY FROM

WINDOWS, DOORS AND VENTS!

*SAVE THIS MANUAL. Provide this

manual to any operator of the generator.

Reference all appropriate documentation.

This manual should remain with the unit.

www.generac.com or 1-888-436-3722

Model Number

Serial Number

(000004)

WARNING

California Proposition 65. Engine exhaust and some of

its constituents are known to the state of California to

cause cancer, birth defects, and other reproductive

harm.

(000005)

WARNING

California Proposition 65. This product contains or

emits chemicals known to the state of California to

cause cancer, birth defects, and other reproductive

harm.

Table of Contents

Owner’s Manual for Portable Generator i

Section 1 Safety

1.1 Introduction ....................................................1

1.2 Read This Manual Thoroughly .....................1

1.3 Safety Rules ...................................................1

1.4 General Hazards ............................................2

1.5 Exhaust and Location Hazards ....................2

1.6 Electrical Hazards ..........................................3

1.7 Fire Hazards ...................................................3

1.8 Unit Identification Label ................................3

Section 2 Assembly

2.1 Unpacking ......................................................5

2.1.1 Accessory Kits ....................................................5

2.2 Assembly ........................................................5

2.2.1 Required Tools ...................................................5

2.2.2 Installing Wheels ................................................5

2.2.3 Installing Frame Feet ..........................................5

2.2.4 Installing Handle .................................................6

2.2.5 Battery Cables ....................................................6

2.3 Emission Information ....................................6

Section 3 Operation

3.1 Know the Generator ......................................7

3.1.1 Connection Plugs ...............................................7

3.2 Hour Meter ......................................................8

3.3 How to Use the Generator .............................9

3.3.1 Grounding Generator if Used as Portable ..........9

3.3.2 Connecting to Building Electrical System ...........9

3.4 Do Not Overload Generator ........................10

3.5 Wattage Reference Guide ...........................10

3.6 Before Starting Generator ...........................10

3.6.1 Add Engine Oil .................................................10

3.6.2 Add Gasoline ....................................................11

3.7 Starting Electric Start Engine .....................12

3.7.1 Manual Start .....................................................12

3.8 Stopping Engine ..........................................12

3.9 Low Oil Level Shutdown .............................12

Section 4 Maintenance

4.1 Maintenance Schedule ................................13

4.2 Product Specifications ................................13

4.2.1 Generator Specifications...................................13

4.2.2 Engine Specifications........................................13

4.3 Clean Exterior Surfaces ..............................13

4.3.1 General .............................................................13

4.3.2 Cleaning ...........................................................14

4.4 Check Engine Oil Level ...............................14

4.5 Change Engine Oil ......................................14

4.6 Clean/Replace Air Filter ..............................15

4.7 Fuel Filter Replacement ..............................15

4.8 Clean/Gap/Replace Spark Plug ..................15

4.9 Battery Replacement (if applicable) ..........16

4.10 Check/Adjust Valve Clearance .................16

4.10.1 Check Valve Clearance ..................................16

4.10.2 Adjust Valve Clearance ..................................16

4.11 Storage .......................................................17

4.11.1 General ...........................................................17

4.11.2 Long Term Storage ........................................17

4.11.3 Additional Storage Tips ..................................18

Section 5 Troubleshooting

5.1 Troubleshooting ..........................................19

5.1.1 Troubleshooting Guide .....................................19

5.2 Replacement Service Parts ........................20

Table of Contents

ii Owner’s Manual for Portable Generator

This page intentionally left blank.

Owner’s Manual for Portable Generator 1

Section 1 Safety

1.1 — Introduction

Thank you forpurchasing a Generac PowerSystems Inc.

product. This unit has been designed to provide high-per-

formance, efficient operation, and years of use when

maintained properly. This unit is designed to operate

electrical loads where no utility power is available, or in

place of utility power due to a power outage.

1.2 — Read This Manual Thoroughly

If any portion of this manual is not understood, contact

the nearest Authorized Dealer for starting, operating and

servicing procedures.

The operator is responsible for proper and safe use of

the equipment. We strongly recommend that theoperator

read this manual and thoroughly understand all instruc-

tions before using the equipment. We also strongly rec-

ommend instructing other users to properly start and

operate the unit. This prepares them if they need to oper-

ate the equipment in an emergency.

The generator can operate safely, efficiently and reliably

only if it is properly located, operated and maintained.

Before operating or servicing the generator:

•Become familiar with and strictly adhere to all local,

state and national codes and regulations.

•Study all safety warnings in this manual and on the

product carefully.

•Become familiar with this manual and the unit

before use.

The manufacturer cannot anticipate every possible cir-

cumstance that might involve a hazard. The warnings in

this manual, and on tags and decals affixed to the unit

are, therefore, not all inclusive.

If using a procedure, work method or operating technique

that the manufacturer does not specifically recommend,

ensure that it is safe for others. Also make sure the pro-

cedure, work method or operating technique utilized does

not render the generator unsafe.

THE INFORMATION CONTAINED HEREIN WAS

BASED ON UNITS IN PRODUCTION AT THE TIME OF

PUBLICATION. GENERAC RESERVES THE RIGHT TO

MODIFY THIS MANUAL AT ANY TIME.

1.3 — Safety Rules

Throughout this publication, and on tags and decals

affixed to the generator, DANGER, WARNING, CAUTION

and NOTE blocks are used to alert personnel to special

instructions about a particular operation that may be haz-

ardous if performed incorrectly or carelessly. Observe

them carefully. Their definitions are as follows:

NOTE: Notes contain additional information import-

ant to a procedure and will be found within the regu-

lar text body of this manual.

These safety warnings cannot eliminate the hazards that

they indicate. Common sense and strict compliance with

the special instructions while performing the action or

service are essential to preventing accidents.

Four commonly used safety symbols accompany the

DANGER, WARNING and CAUTION blocks. The type of

information each indicates is as follows:

This symbol points out important safety

information that, if not followed, could

endanger personal safety and/or property.

This symbol points out potential explosion

hazard.

This symbol points out potential fire hazard.

This symbol points out potential electrical

shock hazard.

(000100a)

WARNING

Consult Manual. Read and understand manual

completely before using product. Failure to

completely understand manual and product

could result in death or serious injury.

(000001)

DANGER

Indicates a hazardous situation which, if not avoided, will

result in death or serious injury.

(000002)

WARNING

Indicates a hazardous situation which, if not avoided,

could result in death or serious injury.

(000003)

CAUTION

Indicates a hazardous situation which, if not avoided,

could result in minor or moderate injury.

Safety

2Owner’s Manual for Portable Generator

Figure 1-1. Exhaust Hazard

1.4 — General Hazards

•Always wear approved hearing protection where

necessary. See Figure 1-2.

•For safety reasons, it is recommended that the

maintenance of this equipment be performed by an

Authorized Dealer. Inspect the generator regularly,

and contact the nearest Authorized Dealer forparts

needing repair or replacement.

•Operate generator only on level surfaces and

where it will not be exposed to excessive moisture,

dirt, dust or corrosive vapors.

•Keep hands, feet, clothing, etc., away from drive

belts, fans, and other moving parts. Never remove

any fan guard or shield while the unit is operating.

•Do NOT operate generator in the rain.

•Do not alter the construction of the generator or

change controls which might create an unsafe

operating condition.

•Never start or stop the unit with electrical loads

connected to receptacles AND with connected

devices turned ON. Start the engine and let it stabi-

lize before connecting electrical loads. Disconnect

all electrical loads before shutting down the gener-

ator.

•Do not insert objects through unit’s cooling slots.

•When working on this equipment, remainalert at all

times.

•Never work on the equipment when physically or

mentally fatigued.

•Never use the generator or any of its parts as a

step. Stepping on the unit can stress and break

parts, and may result in dangerous operating con-

ditions from leaking exhaust gases, fuel leakage,

oil leakage, etc.

1.5 — Exhaust and Location Hazards

•Adequate, unobstructed flow of cooling and venti-

lating air is critical to correct generator operation.

Do not alter the installation or permit even partial

blockage of ventilation provisions, as this can seri-

ously affect safe operation of the generator. The

generator MUST be operated outdoors.

•This exhaust system must be properly maintained.

Do nothing that might render the exhaust system

unsafe or in noncompliance with any local codes

and/or standards.

•Always use a battery operated carbon monoxide

alarm indoors, installed according to the manufac-

turers instructions.

•If you start to feel sick, dizzy, or weak after the gen-

erator has been running, move to fresh air IMME-

DIATELY. See a doctor, as you could have carbon

monoxide poisoning.

Figure 1-2. Hearing Hazard

(000103)

DANGER

Asphyxiation. Running engines produce carbon

monoxide, a colorless, odorless, poisonous gas.

Carbon monoxide, if not avoided,

will result in death or serious injury.

(000108)

WARNING

Hot Surfaces. When operting machine, do not

touch hot surfaces. Keep machine away from

combustables during use. Hot surfaces

could result in severe burns or fire.

(000103)

DANGER

Asphyxiation. Running engines produce carbon

monoxide, a colorless, odorless, poisonous gas.

Carbon monoxide, if not avoided,

will result in death or serious injury.

Safety

Owner’s Manual for Portable Generator 3

1.6 — Electrical Hazards

•The generator produces dangerously high voltage

when in operation. Avoid contact with bare wires,

terminals, connections, etc., while the unit is run-

ning, even on equipment connected to the genera-

tor. Ensure all appropriate covers, guards and

barriers are in place before operating the genera-

tor.

•The National Electric Code (NEC) requires the

frame and external electrically conductive parts of

the generator be properly connected to an

approved earth ground. Local electrical codes may

also require proper grounding of the generator.

Consult with a local electrician for grounding

requirements in the area.

•Use a ground fault circuit interrupter in any damp

or highly conductive area (such as metal decking

or steel work).

•Do not use worn, bare, frayed or otherwise dam-

aged electrical cord sets with the generator.

•Before performing any maintenance on the genera-

tor, disconnect the engine starting battery (if

equipped) to prevent accidental start up. Discon-

nect the cable from the battery post indicated by a

NEGATIVE, NEG or (–) first. Reconnect that cable

last.

•In case of accident caused by electric shock,

immediately shut down the source of electrical

power. If this is not possible, attempt to free the vic-

tim from the live conductor. AVOID DIRECT CON-

TACT WITH THE VICTIM. Use a non-conducting

implement, such as a rope or board, to free the vic-

tim from the live conductor. If the victim is uncon-

scious, apply first aid and get immediate medical

help.

1.7 — Fire Hazards

•Gasoline is highly FLAMMABLE and its vapors are

EXPLOSIVE. Do not permit smoking, open flames,

sparks or heat in the vicinity while handling gaso-

line.

•Never fill fuel tank indoors. Comply with all laws

regulating storage and handling of gasoline.

•Do not overfill the fuel tank. Always allow room for

fuel expansion. If tank is over-filled, fuel can over-

flow onto a hot engine and cause FIRE or an

EXPLOSION. Never store generator with fuel in

tank where gasoline vapors might reach an open

flame, spark or pilot light (as on a furnace, water

heater or clothes dryer). FIRE or EXPLOSION may

result. Allow unit to cool entirely before storage.

•Wipe up any fuel or oil spills immediately. Ensure

that no combustible materials are left on or near

the generator. Keep the area surrounding the gen-

erator clean and free from debris and keep a clear-

ance of five (5) feet on all sides to allow for proper

ventilation of the generator.

•Do not insert objects through unit’s cooling slots.

•Do not operate the generator if connected electri-

cal devices overheat, if electrical output is lost, if

engine or generator sparks or if flames or smoke

are observed while unit is running.

•Keep a fire extinguisher near the generator at all

times.

1.8 — Unit Identification Label

See Figure 1-3. Information from the Unit Identification

Label is required when requesting information or ordering

service parts. For quick and easy reference, record the

Serial and Model numbers printed on the label in the

space provided on the front cover.

Figure 1-3. Unit Identification Label

(000104)

DANGER

Electrocution. Water contact with a power source,

if not avoided, will result in death or serious injury.

(000105)

DANGER

Explosion and Fire. Fuel and vapors are extremely

flammable and explosive. Add fuel in a well

ventilated area. Keep fire and spark away. Failure to

do so will result in death or serious injury.

000366

Safety

4Owner’s Manual for Portable Generator

This page intentionally left blank.

Owner’s Manual for Portable Generator 5

2.1 — Unpacking

• Remove all packaging material.

• Remove separate accessory kit box.

• Remove generator from carton.

2.1.1— Accessory Kits

Check contents against the list in Table 2-1. If any parts

are missing or damaged, or if any problems occur during

assembly, call the Generator Helpline at 1-888-436-3722.

Table 2-1. Contents

2.2 — Assembly

The generator requires some assembly prior to usage. If

problems arise when assembling the generator, call 1-

888--436-3722.

2.2.1 — Required Tools

• Wrenches: 13 mm (2 ea), 8 mm (2)

• Needle nosed pliers

2.2.2 — Installing Wheels

NOTE: The wheels are not intended for over-the-road

use.

1. Install the Wheels as follows (Figure 2-1):

— Slide the Axle Pin (D) through the Wheel (C),

Wheel Bracket on the frame and a 5/8" Flat

Washer (B).

— Insert the Cotter Pin (A) through the Axle Pin (D).

Use the needle nosed pliers to bend open to lock

in place.

Figure 2-1. Wheel Assembly

2.2.3 — Installing Frame Feet

1. Install the Frame Foot Assemblies as shown (Figure

2-2).

— Slide the M8 Hex Bolts (F) through the holes in the

Frame Rail.

— Slide the Frame Foot (L) onto the Hex Head Bolts

(F). Then install the Locking Flange Nuts (H).

Tighten securely using a 12 mm and 13 mm

wrench.

2. Repeat the Step 1 to install the other Frame Foot

Assembly.

Parts Description Quantity

General

Generator 1

Owner’s Manual 1

Product Registration Card

(English, Spanish, and French) 1

Warranty and Emission Sheets 1

Bottle of SAE 30 Oil 1

Frame Foot (L) 2

Handle Assembly 1

Battery Charger 1

Hardware Bag

Cotter Pin (A) 2

1/2” Flat Washer (B) 2

9-1/2” Wheel (C) 2

Axle Pin (D) 2

M8 Hex Bolt (F) 5

M8 Hex Flange Nut (H) 5

B C

Section 2 General Information

6Owner’s Manual for Portable Generator

Figure 2-2. Frame Foot Assemblies

2.2.4 — Installing Handle

1. Insert handle into bracket 90 degrees counter-clock-

wise to avoid spring-loaded button interference.

Twist into place. (Figure 2-3).

2. Slide the M8 Bolt (F) through the handle bracket and

handle and install the M8 Nut (H). Tighten securely

using two 13mm wrenches.

Figure 2-3. Handle

2.2.5 — Battery Cables

NOTE: The battery shipped with the generator has

been fully charged. The positive and negative cables

are NOT connected and must be attached prior to

operation.

The NEGATIVE (black) (-) battery cable should:

1. Always be DISCONNECTED FIRST.

2. Always be CONNECTED LAST.

Use two 8 mm wrenches to tighten battery hardware.

Figure 2-4. Battery Connections

NOTE: A battery may lose some of its charge when

not in use for prolonged periods of time. If the bat-

tery is unable to crank the engine, plug in the 12V

charger included in the accessory box. RUNNING

THE GENERATOR DOES NOT CHARGE THE BAT-

TERY.

2.3 — Emissions Information

Locate the emissions compliance decal on the engine to

determine what standards the generator meets, and to

determine which warranty applies. This generator is certi-

fied to operate on gasoline. The emission control system

includes the following components (if equipped):

• Air Induction System

— Intake Pipe / Manifold

— Air Cleaner

•FuelSystem

— Carburetor/Mixer Assembly

— Fuel Regulator

• Ignition System

— Spark Plug

— Ignition Module

• Exhaust System

— Exhaust Manifold

— Muffler

— Pulsed Air Valve

— Catalyst

(000130)

WARNING

Accidental Start-up. Disconnect the negative battery

cable, then the positive battery cable when working

on unit. Failure to do so could result in death or serious

injury.

POSITIVENEGATIVE

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