Genie S Series Bedienungsanleitung

Operator's Manual Supplement

Panel Cradle

and Z®

Booms

AUS / CE / UK Models

Original Instructions

First Edition

Third Printing

Part No. 82518GT

Operator's Manual Supplement First Edition • Third Printing

Introduction

2 Panel Cradle Part No. 82518GT

Introduction

Manufacturer:

Terex Global GmbH

Bleicheplatz 2

Schaffhausen, 8200

Switzerland

EU Authorized representative:

Genie Industries B.V.

Boekerman 5

4751 XK OUD GASTEL

The Netherlands

UK Authorized representative:

Genie UK Limited

The Maltings

Wharf Road

Grantham

NG31 6BH

Important

Read, understand and obey these safety rules and

operating instructions before operating this

machine. Only trained and authorized personnel

shall be permitted to operate this machine. This

manual should be considered a permanent part of

your machine and should remain with the machine

at all times. If you have any questions, contact us.

Internet: www.genielift.com

E-mail: [email protected]

First Edition: Third Printing, August 2021

Genie, "S" and "Z" are registered trademarks of Terex South

Dakota, Inc. in the U.S.A. and many other countries.

These machines comply with

AS 1418.10

Complies with EC Directive 2006/42/EC

See EC Declaration of Conformity

Supply of Machinery (Safety) Regulations 2008

First Edition • Third Printing Operator's Manual Supplement

Introduction

Part No. 82518GT Panel Cradle 3

Modification Approval

These instructions constitute authorization to

modify a Genie Boom listed below by attaching

hardware to the platform rails for the purpose of

lifting solid panels, provided the criteria herein is

strictly adhered to.

This option is only approved for use on models

equipped with a 6 ft or 8 ft / 1,8m or 2,4m platform.

Approved models

Foam-filled tires required

Model Serial Number

S-40

S-40 HF (CE / UK models)

S-40 XC

S-45

S-45 HF (CE / UK models)

S-45 XC

S-60

S-60HC

S-60 J

S-60 TRAX

S-65

S-65 TRAX

S-65 XC (CE / UK models)

S-80

S-80X

S-80 XC (CE / UK models)

S-85

S-85 XC (CE / UK models)

SX-135 XC (CE / UK models)

Model

Serial Number

Z-45/22 from SN Z45-00001

Z-45/22 Not approved for models

before SN 4593-3613

Z-45/25 RT

Z-45 FE (CE / UK models)

Z-45 XC (CE / UK models)

Z-60/34

Z-60/37DC (CE / UK models)

Z-60/37FE (CE / UK models)

Z-62/40 (CE / UK models)

Z-80/60 (CE / UK models)

Do not install a panel

cradle assembly on any

Genie boom product other

than the designated

models.

Components of Kit 94493:

Part Number Description

Qty

1251600GT U-bolt, 3/8 -16 x 1.5 x 2.5 x 1.25,

UNC, ZAG

1274322GT Nut – Nylock, Flange, 3/8 -16, F, ZAG 8

1277924GT Nut - Nylock, Flange, 1/4 -20, F, ZAG 1

1256855GT Screw - HHF, 1/4 -20 x 0.625, 8, ZAG 1

1283028GT Nut, LP Nylock, 3/8 -16, 2, ZAG 4

56934GT Rubber bumper 4

56424GT Clamp 1

88377-1400GT Padding, 3.5 OD x 1.25 ID x 14 in 2

228848GT Panel cradle base 2

228849GT Hook piece 2

73463-1175GT Tube - Aluminum, 1.25 x 0.083 2

77664GT Strap assembly 1

82487GT Decal - Symbol, Read the Manual 2

82518GT Installation Instructions 1

Operator's Manual Supplement First Edition • Third Printing

Introduction

4 Panel Cradle Part No. 82518GT

Observe and Obey:



Do not exceed the rated platform capacity.

Combined weight of cradles, panels,

occupants, tools and any other equipment

must not exceed rated capacity.



The panel cradle assembly weighs 30 lbs /

13.6 kg.



Maximum capacity of the panel cradles is

250 lbs / 113 kg.



The weight of panel cradles and load in

panelcradles may limit maximum number of

occupants in platform to one person.



Do not operate unless you are adequately

instructed and are aware of all hazards

associated with lifting panels.



Do not cause a horizontal force or side load to

machine by raising or lowering a fixed or

overhanging load.



Maximum vertical height of panels: 4 ft / 1.2 m.



Maximum wind speed: 15 mph / 6.7 m/sec.



Maximum panel area: 32 sq. ft / 3 m2.

Note: Perform this procedure on a firm, level

surface with the machine in the stowed position.

Panel Cradle Installation:

1 Install hook piece (Genie part number

228849GT) through the slots in the panel

cradle base (Genie part number 228848GT).

Illustration 1

1 rubber bumper 1

2 rubber bumper 2

3 aluminum tube

4 panel cradle base

5 hook piece

6 warning decal

2 Hook the panel cradle to the bottom platform

tube in the desired location.

First Edition • Third Printing Operator's Manual Supplement

Introduction

Part No. 82518GT Panel Cradle 5

3 Install rubber bumper (Genie part number

56934GT) through the panel cradle base and

the hook piece in the location noted as "rubber

bumper 1". Refer to illustration 1.

4 Secure the rubber bumper with jam nut (Genie

part number 824038GT). Do not overtighten.

5 Install rubber bumper (Genie part number

56934GT) in the panel cradle base. Install the

rubber bumper in the location noted as "rubber

bumper 2". Refer to illustration 1.

6 Secure the rubber bumper with flange nut

(Genie part number 1274322GT). Do not

overtighten.

7 Determine if the panel cradle is installed at a

platform floor support tube.

Result: The panel cradle is installed at a

platform support tube. Proceed to step 8.

Result: The panel cradle is not installed at a

platform support tube. Place the aluminum

tube (Genie part number 73463-1175GT)

between the panel cradle and the platform

floor. Proceed to step 8.

8 Insert U-bolt (Genie part number 1251600GT)

through the floor, around the tube and into the

panel cradle base.

9 Secure the U-bolt with flange nut (Genie part

number 1274322GT).

10 Apply warning decal (Genie part number

82487GT) to the front of each panel cradle

base. Refer to illustration 1.

11 Repeat steps 1 through 10 for the other panel

cradle assembly.

Install the Platform Padding:

12 Install the 2 pieces of padding (Genie part

number 88377-1400GT) on the platform rails.

Position the padding to protect the panels from

contact with the platform rails.

Illustration 2

1 clamp

2 padding

3 hook

Operator's Manual Supplement First Edition • Third Printing

Introduction

6 Panel Cradle Part No. 82518GT

Install the Strap:

13 Install clamp (Genie part number 56424GT)

around the vertical platform rail tube. Refer to

Illustration 2.

14 Secure the strap assembly (Genie part

number 77664GT) to the clamp with retaining

fasteners (Genie part numbers 1256855GT

and 1277924GT). Do not over tighten.

Note: The strap assembly should be secured

between the clamp.

Note: The strap assembly should be able to slide

freely up and down the platform rail.

Operating Instructions:

1 Secure both panel cradles to the platform.

2 Place the load so that it rests in both panel

cradles.

3 Center the load on the platform.

4 Secure the load to the platform using the

strap.

5 Tighten the strap.

Panel Cradle Part No. 82518GT Operator's Manual Supplement First Edition • Thi rd Printing

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