Graco SaniForce STU.A09GAB2AB1C21 Gebrauchs- und Pflegehandbuch

Repair/Parts

SaniForce® SaniForce®

SaniForce®Sanitary Sanitary

SanitaryTote Tote

ToteUnloader Unloader

Unloader

(STU) (STU)

(STU)3A5417G

For For

Foruse use

usewith with

withfood food

foodgrade grade

gradebulk bulk

bulksupply supply

supplyof of

ofmedium medium

mediumto to

tohigh high

highviscosity viscosity

viscosityproduct. product.

product.For For

Forprofessional professional

professionaluse use

useonly. only.

only.Only Only

Only

select select

selectmodels models

modelsare are

areapproved approved

approvedfor for

foruse use

usein in

inexplosive explosive

explosiveatmospheres atmospheres

atmospheresor or

orhazardous hazardous

hazardouslocations. locations.

locations.See See

SeeCon󰘰guration Con󰘰guration

Con󰘰guration

Matrix Matrix

Matrixon on

onpage page

page6 6

6for for

formore more

moreinformation. information.

information.

Important Important

ImportantSafety Safety

SafetyInstructions Instructions

Instructions

Readallwarningsandinstructionsinthismanualandallrelated

manuals.Save Save

Saveall all

allinstructions. instructions.

instructions.

PROVENQUALITY.LEADINGTECHNOLOGY.

Contents Contents

Contents

RelatedManuals................................................2

Warnings...........................................................3

Con󰘰gurationMatrix............................................6

Troubleshooting..................................................8

Parts..................................................................9

PumpModule..............................................11

Plates..........................................................24

In󰘱atableSeals............................................26

ManualControl............................................27

Electro-PneumaticControl............................28

LinerClamp.................................................29

WashBin.....................................................30

TechnicalData...................................................31

Related Related

RelatedManuals Manuals

Manuals

ManualNumberTitle

3A5416SaniForceSanitaryToteUnloader(STU),Operation

3A5798SaniForce5:1SanitaryPumps,InstructionsandParts

3A5799SaniForce12:1SanitaryPumps,InstructionsandParts

3A5999SaniForceHighSanitationDiaphragmPumps,Operation

3A6782SaniForceHighSanitationDiaphragmPumps,Models2150,3150,4150,Repair

andParts

3A1211SaniForceAirMotors,InstructionsandParts

3A6101EnclosedManualControls,Repair/Parts

3A6102Electro-pneumaticControls,Repair/Parts

23A5417G

Warnings

Warnings Warnings

Warnings

Thefollowingwarningsareforthesetup,use,grounding,maintenance,andrepairofthisequipment.The

exclamationpointsymbolalertsyoutoageneralwarningandthehazardsymbolsrefertoprocedure-speci󰘰c

risks.Whenthesesymbolsappearinthebodyofthismanualoronwarninglabels,referbacktothese

Warnings.Product-speci󰘰chazardsymbolsandwarningsnotcoveredinthissectionmayappearthroughout

thebodyofthismanualwhereapplicable.

WARNING

ELECTRIC ELECTRIC

ELECTRICSHOCK SHOCK

SHOCKHAZARD HAZARD

HAZARD

Thisequipmentmustbegrounded.Impropergrounding,setup,orusageofthesystemcan

causeelectricshock.

•Turnoffandremovepowerbeforedisconnectinganycablesandbeforeservicingorinstalling

equipment.Forcart-mountedmodels,unplugthepowercord.Forallotherunits,disconnect

poweratthemainswitch.

•Connectonlytogroundedpowersource.

•Allelectricalwiringmustbedonebyaquali󰘰edelectricianandcomplywithalllocalcodes

andregulations.

FIRE FIRE

FIREAND AND

ANDEXPLOSION EXPLOSION

EXPLOSIONHAZARD HAZARD

HAZARD

Flammablefumes,suchassolventandpaintfumes,inwork work

workarea area

areacanigniteorexplode.Paint

orsolvent󰘱owingthroughtheequipmentcancausestaticsparking.Tohelpprevent󰘰reand

explosion:

•Useequipmentonlyinwellventilatedarea.

•Eliminateallignitionsources;suchaspilotlights,cigarettes,portableelectriclamps,and

plasticdropcloths(potentialstaticsparking).

•Groundallequipmentintheworkarea.SeeGrounding Grounding

Groundinginstructions.

•Keepworkareafreeofdebris,includingsolvent,ragsandgasoline.

•Donotplugorunplugpowercords,orturnpowerorlightswitchesonoroffwhen󰘱ammable

fumesarepresent.

•Useonlygroundedhoses.

•Stop Stop

Stopoperation operation

operationimmediately immediately

immediatelyifstaticsparkingoccursoryoufeelashock.Donotuse

equipmentuntilyouidentifyandcorrecttheproblem.

•Keepaworking󰘰reextinguisherintheworkarea.

Staticchargemaybuilduponplasticpartsduringcleaningandcoulddischargeandignite

󰘱ammablevapors.Tohelpprevent󰘰reandexplosion:

•Cleanplasticpartsonlyinwellventilatedarea.

•Donotcleanwithadrycloth.

3A5417G3

Warnings

WARNING

SKIN SKIN

SKININJECTION INJECTION

INJECTIONHAZARD HAZARD

HAZARD

High-pressure󰘱uidfromdispensingdevice,hoseleaks,orrupturedcomponentswillpierce

skin.Thismaylooklikejustacut,butitisaseriousinjurythatcanresultinamputation.Get Get

Get

immediate immediate

immediatesurgical surgical

surgicaltreatment. treatment.

treatment.

•Donotpointdispensingdeviceatanyoneoratanypartofthebody.

•Donotputyourhandoverthe󰘱uidoutlet.

•Donotstoporde󰘱ectleakswithyourhand,body,glove,orrag.

•FollowthePressure Pressure

PressureRelief Relief

ReliefProcedure Procedure

Procedurewhenyoustopspraying/dispensingandbefore

cleaning,checking,orservicingequipment.

•Tightenall󰘱uidconnectionsbeforeoperatingtheequipment.

•Checkhosesandcouplingsdaily.Replacewornordamagedpartsimmediately.

MOVING MOVING

MOVINGPARTS PARTS

PARTSHAZARD HAZARD

HAZARD

Movingpartscanpinchoramputate󰘰ngersandotherbodyparts.

•Keepclearofmovingparts.

•Donotoperateequipmentwithprotectiveguardsorcoversremoved.

•Pressurizedequipmentcanstartwithoutwarning.Beforechecking,moving,orservicing

equipment,followthePressure Pressure

PressureRelief Relief

ReliefProcedure Procedure

Procedureanddisconnectallpowersources.

43A5417G

Warnings

WARNING

EQUIPMENT EQUIPMENT

EQUIPMENTMISUSE MISUSE

MISUSEHAZARD HAZARD

HAZARD

Misusecancausedeathorseriousinjury.

•Donotoperatetheunitwhenfatiguedorunderthein󰘱uenceofdrugsoralcohol.

•Donotexceedthemaximumworkingpressureortemperatureratingofthelowestrated

systemcomponent.SeeTechnical Technical

TechnicalData Data

Datainallequipmentmanuals.

•Use󰘱uidsandsolventsthatarecompatiblewithequipmentwettedparts.SeeTechnical Technical

TechnicalData Data

Data

inallequipmentmanuals.Read󰘱uidandsolventmanufacturer’swarnings.Forcomplete

informationaboutyourmaterial,requestSafetyDataSheet(SDS)fromdistributororretailer.

•TurnoffallequipmentandfollowthePressure Pressure

PressureRelief Relief

ReliefProcedure Procedure

Procedurewhenequipmentisnotinuse.

•Checkequipmentdaily.Repairorreplacewornordamagedpartsimmediatelywithgenuine

manufacturer’sreplacementpartsonly.

•Donotalterormodifyequipment.Alterationsormodi󰘰cationsmayvoidagencyapprovals

andcreatesafetyhazards.

•Makesureallequipmentisratedandapprovedfortheenvironmentinwhichyouareusingit.

•Useequipmentonlyforitsintendedpurpose.Callyourdistributorforinformation.

•Routehosesandcablesawayfromtraf󰘰careas,sharpedges,movingparts,andhotsurfaces.

•Donotkinkoroverbendhosesorusehosestopullequipment.

•Keepchildrenandanimalsawayfromworkarea.

•Complywithallapplicablesafetyregulations.

TOXIC TOXIC

TOXICFLUID FLUID

FLUIDOR OR

ORFUMES FUMES

FUMESHAZARD HAZARD

HAZARD

Toxic󰘱uidsorfumescancauseseriousinjuryordeathifsplashedintheeyesoronskin,

inhaled,orswallowed.

•ReadSafetyDataSheets(SDSs)toknowthespeci󰘰chazardsofthe󰘱uidsyouareusing.

•Storehazardous󰘱uidinapprovedcontainers,anddisposeofitaccordingtoapplicable

guidelines.

PERSONAL PERSONAL

PERSONALPROTECTIVE PROTECTIVE

PROTECTIVEEQUIPMENT EQUIPMENT

EQUIPMENT

Wearappropriateprotectiveequipmentwhenintheworkareatohelppreventseriousinjury,

includingeyeinjury,hearingloss,inhalationoftoxicfumes,andburns.Protectiveequipment

includesbutisnotlimitedto:

•Protectiveeyewear,andhearingprotection.

•Respirators,protectiveclothing,andglovesasrecommendedbythe󰘱uidandsolvent

manufacturer.

3A5417G5

CongurationMatrix

Con󰘰guration Con󰘰guration

Con󰘰gurationMatrix Matrix

Matrix

Checktheidenti󰘰cationplate(ID)fortheCon󰘰gurationNumberofyoursystem.Usethefollowingmatrixto

de󰘰nethecomponentsofyoursystem.

Sample Sample

SampleCon󰘰guration Con󰘰guration

Con󰘰gurationNumber: Number:

Number:STU STU

STUA01AAA1AA1C21 A01AAA1AA1C21

A01AAA1AA1C21

STU STU

STUA A

A01 01

01A A

AA A

A1 1

1AA AA

AA0 0

0C21 C21

C21

Sanitary

Tote

Unloader

FramePumpPlateSize

(BinType)

Seal

Type

Seal

Material

ControlsAccessoriesWashKitCerti󰘰cation

NOTE: NOTE:

NOTE:Somecombinationsarenotpossible.Pleasecheckwithyourlocalsupplier.

Sanitary Sanitary

Sanitary

Tote Tote

Tote

Unloader Unloader

Unloader

Frame Frame

FramePump Pump

PumpPlate Plate

PlateSize Size

Size

(Bin (Bin

(BinType) Type)

Type)

Seal Seal

SealType Type

Type

STU STU

STUA A

AStainless

Steel,Footed01 01

015:1DoubleBall

2pumpsA A

A44.375x40.375

(plywood)A A

AIn󰘱atable

B B

BStainless

Steel,

ExtendedLegs02 02

025:1PrimingPiston

2pumps

B B

B43.9x39.9

(Buckhorn315)

03 03

0312:1PrimingPiston,2

pumpsC C

C55.5x42

(Goodpack)

04 04

045:1DoubleBall,4pumpsD D

D43.375x35.625

(TNT)

05 05

055:1PrimingPiston,4pumpsE E

E43.5x40.375

(Arena)

06 06

0612:1PrimingPiston,4

pumpsF F

F41.32x38.9

(Ceva/Pallecon)

07 07

072150HSBallCheck,2

pumpsG G

G43.125x36.375

(SpaceKraft)

08 08

083150HSFlapperCheck,

EO,AODD,2pumps

09 09

093150HSFlapperCheck,

PO,AODD,2pumps

10 10

103150HSFlapperCheck,

PS,AODD,2pumps

11 11

113150HSFlapperCheck,

SP,AODD,2pumps

12 12

122150HS,P.SSFKEO,

AODD,2pumps

13 13

132150HS,P.SSPTPS,

AODD,2pumps

14 14

142150HS,P.SSSPSP,

AODD,2pumps

Seal Seal

SealMaterial Material

MaterialControls Controls

ControlsAccessories Accessories

AccessoriesWash Wash

WashKit Kit

KitCerti󰘰cation Certi󰘰cation

Certi󰘰cation

A A

APolychloro-

prene(White)1 1

1Enclosed

PneumaticAA AA

AABagClampKit0 0

0NoneC21 C21

C21EN10204type2.1

B B

BEPDM

(Black)2 2

2*Electro-

pneumaticAB AB

ABAcepticLiner

ClampKit1 1

1PolyTankKitC31 C31

C31EN10204type3.1

*NotATEX.Notintendedforuseinexplosiveorhazardousenvironments.

63A5417G

CongurationMatrix

Approvals Approvals

Approvals

Allmodelsarerated

andareFDAcompliant.

ATEXmodelswithpistonpumps

arerated

II2GD

ExhIIAT4GbX

ExhIIIBT100°CDbX

ATEXmodelswithdiaphragm

pumpsarerated

II2GD

ExhIIA82°C...160°CGbX

ExhIIIBT135°CDb

ATEXT-coderatingisdependentonthe

temperatureofthe󰘱uidbeingpumped.

Fluidtemperatureislimitedbythematerials

ofthepumpinteriorwettedparts.See

TechnicalData,page31forthemaximum󰘱uid

operatingtemperatureforyourspeci󰘰cpump

model.

Electro-pneumaticcontrolpanel

componentapproval

ConformstoULSTD508A

Certi󰘰edtoCSASTDC22.2No.14

3A5417G7

Troubleshooting

Troubleshooting Troubleshooting

Troubleshooting

1.FollowthePressureReliefProcedurein

theoperationmanualbeforeservicingthe

equipment.

2.Checkallpossibleproblemsandcausesbefore

disassemblingthesystem.

Problem Problem

ProblemCause Cause

CauseSolution Solution

Solution

Ramplatewillnotrise.RamUpairpressuresettoolow.IncreaseRamUpairpressure.

Ramstuckintote.De󰘱ateseal.Checkthatsealpressuregaugeon

frontofcontrolpanelreadszero.

Ramplatestucktobottomoftote.Pressairassistbuttonwhileraisingplate.

Ramplatewillnotlower.Cylinderlockactivated.Raiseplatetotop.Pulllockleverallthewayout.

Lowercylinder.

RamDownairpressuresettoolow.IncreaseRamDownairpressure.

Pumpsarenotevacuatingproduct.Troubleshootpump.

In󰘱atablesealpressuresettoohigh.Decreasein󰘱atablesealairpressure.

Pumpswillnotcycle.Airpressuretopumpsistoolow.Increasepumpairpressure.

Outlet󰘱uid󰘱owblocked.Unblockpumpoutlet.

Pumpcyclesbutwillnot

prime.

Pumpisrunningtoofasttoprime.Pumpsprimebetteratslowerspeeds.Slowdown

pumpbyadjustingpumpspeedslow󰘱owcontrol

valve.

Pumpcycleuneven,

divingondownstroke.

Pumpcavitatingonupstroke.Linerblockinginlet.Raiseplateandunblockinlet.

Producttoothickto󰘱owintopumpinletfast.Slow

downpumpspeed.

Toteoutofproduct.

Pumpcycleuneven,

divingonupstroke.

Pumpcheckdamaged.Servicepump.

In󰘱atablesealgetting

pinchedbetweenplate

andtotewall.

Rampressuresettoohigh.Decreaseramairpressure.

Sealpressuresettoolow.Increasesealairpressure.

Sealcomingofframplate

whenplateisrising.

Sealnotretractingallthewaybefore

raisingramplate.

Increaseventuri󰘱ow.

Productleakingpastseal.RamDownpressuresettoohigh.DecreaseRamDownairpressure.

Sealpressuresettoolow.Increasesealairpressure.

Cornersealsnotinplace.Installcornerseals.

Plateraisesorlowerstoo

quickly.

UporDown󰘱owcontrolvalvetoofar

open.

Adjust󰘱owcontrolvalve(s).

Controllevers/buttonsdo

notactuatevalves.

Notenoughairpressuresuppliedto

controls.

Increasecontrolsupplyairpressure.

83A5417G

Parts

Parts Parts

Parts

Frame Frame

FrameAssembly Assembly

Assembly

3A5417G9

Parts

FrameParts

Ref. Ref.

Ref.Part/Kit Part/Kit

Part/KitDescription Description

DescriptionQty. Qty.

Qty.

117P277FRAME2

217R829CROSSBAR1

317U808GASKET,aircylinder2

417R800*CYLINDER,air2

517P317RAIL2

617P310GATE1

717P348STOP,back1

8EQ1135WASHER,split,lock8

9129791BOLT,1/2–13x1.75,SST8

10128819BOLT,󰘱ange,1/24

1117W856BRACKET,cylinderlock2

1215E788PIN1

1317W852LATCH,cylinderlock2

14105473WASHER8

15109477SCREW8

1617S286ROD,linkage1

1717A237NUT,polymer-insert,5/16–183

1817S287KNOB,cylinderlock1

1917S404TUBE,cylindertop2

2017S357TUBE,cylinderbottom2

2117S326MANIFOLD,cylinderair1

22129964FITTING,3/8tubex3.8Mnpt6

23101748PLUG,pipe1

2417N330VALVE,pilotcheck1

25108673FITTING,tee1

2617S358TUBE,cylinderbottom1

2717P353NUT16

2817V376PIN,clevis2

2917V377SCREW,3/8–16x1/2,with

o-ring

3017T272SCREW,seal6

Ref. Ref.

Ref.Part/Kit Part/Kit

Part/KitDescription Description

DescriptionQty. Qty.

Qty.

3117D281FITTING,elbow,3/8npt1

3217X715BUSHING,3/8nptx1/4npt1

3317P449GAUGE,0–160psi,1/4npt1

34102024WASHER,lock4

3517V380SCREW,1/4–20x22

36102023SCREW6or

3717U812FITTING,elbow,1/2tubeto

stem

3817V408FITTING,1/8nptx3/8tube

PTC

3918A857ROD,extension,cylinderlock1

4018A858BRACKET,lockextension1

4117V612BRACKET,muf󰘱er2or

4217W334CLAMP,damping2or

4317V646TUBE,muf󰘱er2or

44128504BOLT4or

45104123WASHER,lock4or

46104121NUT4or

4717U809GASKET2

4817T103FITTING,3/8nptx1/2tube

PTC

4917V403ANTI-SIEZEAR

50———THREADTAPEAR

5115J074†LABEL2

5217Y665LASER1

5317Y875BRACKET,Laser1

*Kit25N605containsmaterialstorebuild2air

cylinders.

†Replacementlabelsavailableatnocost.

NOTE: NOTE:

NOTE:Replacementpumpairsupplyhoseisavailableina15footlength.Orderpartnumber17Y413.

103A5417G

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