Graco Dura-Flo 7847 Bedienungsanleitung

Instructions - Parts

Dura-Flo™Pumps

Stainless Steel Pumps with Severe-Duty Rod and Cylinder. For professional use only.

See pages 3-6 for model information, including maximum working pressure.

Important Safety Instructions

Read all warnings and instructions in this manual.

Save these instructions.

TI8357a

TI8358a

7847

II 2 G

311828F

2311828F

Contents

Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Dura-Flo Pumps with NXT™Air Motors

Part No. Matrix . . . . . . . . . . . . . . . . . . . . . . . 3

Dura-Flo Pumps with NXT™Air Motors

Part Nos. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Dura-Flo Pumps with NXT™Air Motors

Part Nos. (continued) . . . . . . . . . . . . . . . . . . 4

Dura-Flo Pumps with NXT™Air Motors

Part Nos. (continued) . . . . . . . . . . . . . . . . . . 5

Dura-Flo Pumps with Viscount®

Hydraulic Motors . . . . . . . . . . . . . . . . . . . . . . 6

Dura-Flo Pumps with Premier Motors . . . . . . . . . 6

Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Flush Before Using Equipment . . . . . . . . . . . . . . 9

Mounting Accessories . . . . . . . . . . . . . . . . . . . . . 9

Hoses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Air Line Accessories . . . . . . . . . . . . . . . . . . . . . 10

Hydraulic Line Accessories . . . . . . . . . . . . . . . . 10

Fluid Line Accessories . . . . . . . . . . . . . . . . . . . 10

Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Pressure Relief Procedure . . . . . . . . . . . . . . . . 13

Trigger Lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Preventive Maintenance Schedule . . . . . . . . . . 15

Wet-Cups . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Flushing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Corrosion Protection . . . . . . . . . . . . . . . . . . . . . 15

Hydraulic Systems . . . . . . . . . . . . . . . . . . . . . . . 15

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Required Tools . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Disconnect the Lower . . . . . . . . . . . . . . . . . . . . 17

Reconnect the Lower . . . . . . . . . . . . . . . . . . . . . 17

Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Dura-Flo Pumps with NXT Air Motors . . . . . . . . 20

Dura-Flo Pumps with Premier Motors . . . . . . . . 22

Dura-Flo Pumps with

Viscount Hydraulic Motors . . . . . . . . . . . . . 23

Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Mounting Hole Layouts . . . . . . . . . . . . . . . . . . . . . 25

Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Graco Standard Warranty . . . . . . . . . . . . . . . . . . . 34

Graco Information . . . . . . . . . . . . . . . . . . . . . . . . . 34

Models

311828F 3

Models

Dura-Flo Pumps with NXT™Air Motors Part No. Matrix

Check your pump’s identification plate (ID) for the 6-digit part number of your

pump. Use the following matrix to define the construction of your pump, based

on the six digits. For example, Pump Part No. P16MSErepresents the

pump (P), pressure ratio (16:1), low noise exhaust motor with DataTrak™(M),

stainless steel construction (S), and 4 leather/1 ptfe packing configuration (E).

To order replacement parts, see Parts section starting on page 20. The digits

in the matrix do not correspond to the Ref. Nos. in the Parts drawings and lists.

Dura-Flo Pumps with NXT™Air Motors Part Nos.

P16 M S E

First

Digit

Second and Third

Digit Fourth Digit Fifth Digit Sixth Digit

Pressure Ratio (xx:1) Exhaust Communication Material Packings

(pumps)

16 DDe-icing none SStainless

Steel

E4 leather/1 ptfe

21 EDe-icing DataTrak Hptfe/leather

24 LLow Noise none SSevere Duty

25 MLow Noise DataTrak

30 HLow Noise High Level Sensor

Pump Part

No., Series

Lower

Part No. Lower Model, Packings

Air

Motor

Part No. Ratio

Maximum

Working Pressure

MPa, bar (psi)

Maximum Air

Input Pressure

MPa, bar (psi)

P16DSE, A 247192 Dura-Flo 1200 (290 cc),

4 leather/1 PTFE

N22DN0 16:1 10.5, 105 (1520) 0.7, 7.0 (100)

P16ESE, A 247192 Dura-Flo 1200 (290 cc),

4 leather/1 PTFE

N22DT0 16:1 10.5, 105 (1520) 0.7, 7.0 (100)

P16LSE, A 247192 Dura-Flo 1200 (290 cc),

4 leather/1 PTFE

N22LN0 16:1 10.5, 105 (1520) 0.7, 7.0 (100)

P16MSE, A 247192 Dura-Flo 1200 (290 cc),

4 leather/1 PTFE

N22LT0 16:1 10.5, 105 (1520) 0.7, 7.0 (100)

Models

4311828F

Dura-Flo Pumps with NXT™Air Motors Part Nos. (continued)

Pump Part

No., Series

Lower

Part No. Lower Model, Packings

Air

Motor

Part No. Ratio

Maximum

Working Pressure

MPa, bar (psi)

Maximum Air

Input Pressure

MPa, bar (psi)

P21DSE, A 247190 Dura-Flo 900 (220 cc),

4 leather/1 PTFE

N22DN0 21:1 14.0, 140 (2030) 0.7, 7.0 (100)

P21ESE, A 247190 Dura-Flo 900 (220 cc),

4 leather/1 PTFE

N22DT0 21:1 14.0, 140 (2030) 0.7, 7.0 (100)

P21LSE, A 247190 Dura-Flo 900 (220 cc),

4 leather/1 PTFE

N22LN0 21:1 14.0, 140 (2030) 0.7, 7.0 (100)

P21LSS, A L22BSS Dura-Flo 900 (220 cc),

2 PTFE/3 UHMWP

N22LN0 21:1 14.0, 140 (2030) 0.7, 7.0 (100)

P21MSE, A 247190 Dura-Flo 900 (220 cc),

4 leather/1 PTFE

N22LT0 21:1 14.0, 140 (2030) 0.7, 7.0 (100)

P21HSS, A L22BSS Dura-Flo 900 (220 cc),

2 PTFE/3 UHMWP

N22LH0 21:1 14.0, 140 (2030) 0.7, 7.0 (100)

P24DSE, A 261657 Dura-Flo 750 (180 cc),

4 leather/1 PTFE

N22DNO 24:1 16.8, 168 (2430) 0.7, 7.0 (100)

P24ESE, A 261657 Dura-Flo 750 (180 cc),

4 leather/1 PTFE

N22DTO 24:1 16.8, 168 (2430) 0.7, 7.0 (100)

P24LSE, A 261657 Dura-Flo 750 (180 cc),

4 leather/1 PTFE

N22LNO 24:1 16.8, 168 (2430) 0.7, 7.0 (100)

P24MSE, A 261657 Dura-Flo 750 (180 cc),

4 leather/1 PTFE

N22LTO 24:1 16.8, 168 (2430) 0.7, 7.0 (100)

P25DSE, A 237514 Dura-Flo 1200 (290 cc),

4 leather/1 PTFE

N34DN0 25:1 16.4, 164 (2380) 0.7, 7.0 (100)

P25ESE, A 237514 Dura-Flo 1200 (290 cc),

4 leather/1 PTFE

N34DT0 25:1 16.4, 164 (2380) 0.7, 7.0 (100)

P25LSE, A 237514 Dura-Flo 1200 (290 cc),

4 leather/1 PTFE

N34LN0 25:1 16.4, 164 (2380) 0.7, 7.0 (100)

P25MSE, A 237514 Dura-Flo 1200 (290 cc),

4 leather/1 PTFE

N34LT0 25:1 16.4, 164 (2380) 0.7, 7.0 (100)

P30DSE, A 236470 Dura-Flo 900 (220 cc),

4 leather/1 PTFE

N34DN0 30:1 21.9, 219 (3170) 0.7, 7.0 (100)

P30HSS, A L220SS Dura-Flo 900 (220 cc),

2 PTFE/3 UHMWP

N34LH0 30:1 21.9, 219 (3170) 0.7, 7.0 (100)

P30ESE, A 236470 Dura-Flo 900 (220 cc),

4 leather/1 PTFE

N34DT0 30:1 21.9, 219 (3170) 0.7, 7.0 (100)

P30LSS, A L220SS Dura-Flo 900 (220 cc),

2 PTFE/3 UHMWP

N34LN0 30:1 21.9, 219 (3170) 0.7, 7.0 (100)

P30LSE, A 236470 Dura-Flo 900 (220 cc),

4 leather/1 PTFE

N34LN0 30:1 21.9, 219 (3170) 0.7, 7.0 (100)

P30MSE, A 236470 Dura-Flo 900 (220 cc),

4 leather/1 PTFE

N34LT0 30:1 21.9, 219 (3170) 0.7, 7.0 (100)

P31DSH, A 247168 Dura-Flo 600 (145 cc),

PTFE/leather

N22DN0 31:1 21.0, 210 (3040) 0.7, 7.0 (100)

P31HSS, A L14BSS Dura-Flo 600 (145 cc),

2 PTFE/3 UHMWP

N22LH0 31:1 21.0, 210 (3040) 0.7, 7.0 (100)

P31ESH, A 247168 Dura-Flo 600 (145 cc),

PTFE/leather

N22DT0 31:1 21.0, 210 (3040) 0.7, 7.0 (100)

Models

311828F 5

Dura-Flo Pumps with NXT™Air Motors Part Nos. (continued)

Pump Part

No., Series

Lower

Part No. Lower Model, Packings

Air

Motor

Part No. Ratio

Maximum

Working Pressure

MPa, bar (psi)

Maximum Air

Input Pressure

MPa, bar (psi)

P31LSS, A L14BSS Dura-Flo 600 (145 cc),

2 PTFE/3 UHMWP

N22LN0 31:1 21.0, 210 (3040) 0.7, 7.0 (100)

P31LSH, A 247168 Dura-Flo 600 (145 cc),

PTFE/leather

N22LN0 31:1 21.0, 210 (3040) 0.7, 7.0 (100)

P31MSH, A 247168 Dura-Flo 600 (145 cc),

PTFE/leather

N22LT0 31:1 21.0, 210 (3040) 0.7, 7.0 (100)

P40DSE, A 236456 Dura-Flo 750 (180 cc),

4 leather/1 PTFE

N34DN0 40:1 26.2, 262 (3800) 0.7, 7.0 (100)

P40ESE, A 236456 Dura-Flo 750 (180 cc),

4 leather/1 PTFE

N34DT0 40:1 26.2, 262 (3800) 0.7, 7.0 (100)

P40LSE, A 236456 Dura-Flo 750 (180 cc),

4 leather/1 PTFE

N34LN0 40:1 26.2, 262 (3800) 0.7, 7.0 (100)

P40MSE, A 236456 Dura-Flo 750 (180 cc),

4 leather/1 PTFE

N34LT0 40:1 26.2, 262 (3800) 0.7, 7.0 (100)

P45DSE, A 237514 Dura-Flo 1200 (290 cc),

4 leather/1 PTFE

N65DN0 45:1 31.4, 314 (4550) 0.7, 7.0 (100)

P45ESE, A 237514 Dura-Flo 1200 (290 cc),

4 leather/1 PTFE

N65DT0 45:1 31.4, 314 (4550) 0.7, 7.0 (100)

P45LSE, A 237514 Dura-Flo 1200 (290 cc),

4 leather/1 PTFE

N65LN0 45:1 31.4, 314 (4550) 0.7, 7.0 (100)

P45MSE, A 237514 Dura-Flo 1200 (290 cc),

4 leather/1 PTFE

N65LT0 45:1 31.4, 314 (4550) 0.7, 7.0 (100)

P45LSS, A L290SS Dura-Flo 1200 (290 cc),

2 PTFE/3 UHMWP

N65LN0 45:1 31.4, 314 (4550) 0.7, 7.0 (100)

P46DSH, A 236458 Dura-Flo 600 (145 cc),

PTFE/leather

N34DN0 46:1 32.8, 328 (4750) 0.7, 7.0 (100)

P46HSS, A L145SS Dura-Flo 600 (145 cc),

2 PTFE/3 UHMWP

N34LH0 46:1 32.8, 328 (4750) 0.7, 7.0 (100)

P46ESH, A 236458 Dura-Flo 600 (145 cc),

PTFE/leather

N34DT0 46:1 32.8, 328 (4750) 0.7, 7.0 (100)

P46LSS L145SS Dura-Flo 600 (145 cc),

2 PTFE/3 UHMWP

N34LN0 46:1 32.8, 328 (4750) 0.7, 7.0 (100)

P46LSH, A 236458 Dura-Flo 600 (145 cc),

PTFE/leather

N34LN0 46:1 32.8, 328 (4750) 0.7, 7.0 (100)

P46MSH, A 236458 Dura-Flo 600 (145 cc),

PTFE/leather

N34LT0 46:1 32.8, 328 (4750) 0.7, 7.0 (100)

P57LSS L220SS Dura-Flo 900 (220 cc),

2 PTFE/3 UHMWP

N65LN0 57:1 38.7, 388 (5700) 0.7, 7.0 (100)

Models

6311828F

Dura-Flo Pumps with Viscount®Hydraulic Motors

Check your pump’s identification plate (ID) for the 6-digit part number of your

pump. To order replacement parts, see Parts section starting on page 20.

Dura-Flo Pumps with Premier Motors

To order replacement parts, see see Parts section starting on page 20.

Pump

Part No.,

Series

Lower Part

No. Lower Model, Packings

Hydraulic

Motor

Part No. Ratio

Maximum

Working Pressure

MPa, bar (psi)

Maximum

Hydraulic Input

Pressure

MPa, bar (psi)

237290, A 236470 Dura-Flo 900 (220 cc),

4 leather/1 PTFE

235345 3.5:1 34, 345 (5000) 9.9, 99 (1428)

248817, A 248816 Dura-Flo 900 (220 cc),

UHMWPE (throat)/

PTFE (piston)

235345 3.5:1 34, 345 (5000) 9.9, 99 (1428)

Pump

Part No.,

Series

Lower Part

No. Lower Model, Packings

Premier

Motor

Part No. Ratio

Maximum

Working Pressure

MPa, bar (psi)

Maximum Air

Input Pressure

MPa, bar (psi)

P67LSS L290SS Dura-Flo 1200 (290 cc),

2 PTFE/3 UHMWP

222800 67:1 34, 345 (5000) 0.5, 5.0 (75)

Warnings

311828F 7

Warnings

The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclama-

tion point symbol alerts you to a general warning and the hazard symbol refers to procedure-specific risk. Refer back

to these warnings. Additional, product-specific warnings may be found throughout the body of this manual where

applicable.

WARNING

FIRE AND EXPLOSION HAZARD

Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help prevent

fire and explosion:

• Use equipment only in well ventilated area.

• Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and plastic drop

cloths (potential static arc).

• Keep work area free of debris, including solvent, rags and gasoline.

• Do not plug or unplug power cords, or turn power or light switches on or off when flammable fumes

are present.

• Ground all equipment in the work area. See Grounding instructions.

• Use only grounded hoses.

• Hold gun firmly to side of grounded pail when triggering into pail.

• If there is static sparking or you feel a shock, stop operation immediately. Do not use equipment

until you identify and correct the problem.

• Keep a working fire extinguisher in the work area.

SKIN INJECTION HAZARD

High-pressure fluid from gun, hose leaks, or ruptured components will pierce skin. This may look like just

a cut, but it is a serious injury that can result in amputation. Get immediate surgical treatment.

• Do not point gun at anyone or at any part of the body.

• Do not put your hand over the spray tip.

• Do not stop or deflect leaks with your hand, body, glove, or rag.

• Do not spray without tip guard and trigger guard installed.

• Engage trigger lock when not spraying.

• Follow Pressure Relief Procedure in this manual, when you stop spraying and before cleaning,

checking, or servicing equipment.

EQUIPMENT MISUSE HAZARD

Misuse can cause death or serious injury.

• Do not operate the unit when fatigued or under the influence of drugs or alcohol.

• Do not exceed the maximum working pressure or temperature rating of the lowest rated system

component. See Technical Data in all equipment manuals.

• Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data in all

equipment manuals. Read fluid and solvent manufacturer’s warnings. For complete information

about your material, request MSDS forms from distributor or retailer.

• Check equipment daily. Repair or replace worn or damaged parts immediately with genuine manu-

facturer’s replacement parts only.

• Do not alter or modify equipment.

• Use equipment only for its intended purpose. Call your distributor for information.

• Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.

• Do not kink or over bend hoses or use hoses to pull equipment.

• Keep children and animals away from work area.

• Comply with all applicable safety regulations.

Warnings

8311828F

MOVING PARTS HAZARD

Moving parts can pinch or amputate fingers and other body parts.

• Keep clear of moving parts.

• Do not operate equipment with protective guards or covers removed.

• Pressurized equipment can start without warning. Before checking, moving, or servicing equipment,

follow the Pressure Relief Procedure in this manual. Disconnect power or air supply.

TOXIC FLUID OR FUMES HAZARD

Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or

swallowed.

• Read MSDS’s to know the specific hazards of the fluids you are using.

• Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines.

• Always wear impervious gloves when spraying or cleaning equipment.

PERSONAL PROTECTIVE EQUIPMENT

You must wear appropriate protective equipment when operating, servicing, or when in the operating

area of the equipment to help protect you from serious injury, including eye injury, inhalation of toxic

fumes, burns, and hearing loss. This equipment includes but is not limited to:

• Protective eyewear

• Clothing and respirator as recommended by the fluid and solvent manufacturer

•Gloves

• Hearing protection

WARNING

Installation

311828F 9

Installation

Grounding

The equipment must be grounded. Grounding reduces

the risk of static and electric shock by providing an

escape wire for the electrical current due to static build

up or in the event of a short circuit.

Pump: Use the ground screw (GS) and lockwasher on

the motor to attach a 244524 ground wire (Y). Tighten

the screw securely. Connect the other end of the ground

wire to a true earth ground.

Air and fluid hoses: use only electrically conductive

hoses.

Air compressor or hydraulic power supply: follow

manufacturer’s recommendations.

Spray gun: ground through connection to a properly

grounded fluid hose and pump.

Fluid supply container: follow local code.

Object being sprayed: follow local code.

Solvent pails used when flushing: follow local code.

Use only conductive metal pails, placed on a grounded

surface. Do not place the pail on a nonconductive sur-

face, such as paper or cardboard, which interrupts

grounding continuity.

To maintain grounding continuity when flushing or

relieving pressure: hold metal part of the spray gun

firmly to the side of a grounded metal pail, then trigger

the gun.

Flush Before Using Equipment

The equipment was tested with lightweight oil, which is

left in the fluid passages to protect parts. To avoid con-

taminating your fluid with oil, flush the equipment with a

compatible solvent before using the equipment. See

Flushing, page 15.

Mounting Accessories

See Dimensions, page 24 and Mounting Hole Lay-

outs, page 25.

FIG. 1 shows an air-powered system and FIG. 2 shows a

hydraulic-powered system.

Hoses

See FIG. 1 and FIG. 2. Be sure all hoses are properly

sized and pressure-rated for your system. Use only

electrically conductive hoses. Fluid hoses must have

spring guards on both ends. Use a whip hose (P) and a

swivel (R) between the main fluid hose (N) and the

gun/valve (S) to allow freer gun/valve movement.

TI8250a

Installation

10 311828F

Air Line Accessories

For air-powered pumps, install the following accessories

in the order shown in FIG. 1, using adapters as neces-

sary.

•Bleed-type master air valve (E): required in your

system to relieve air trapped between it and the air

motor when the valve is closed. Be sure the valve is

easily accessible from the pump and located down-

stream from the air regulator.

•Pump air regulator (F): to control pump speed and

outlet pressure. Locate it close to the pump.

•Air line filter (J): removes harmful dirt and moisture

from compressed air supply.

•Second bleed-type air valve (K): isolates air line

accessories for servicing. Locate upstream from all

other air line accessories.

Hydraulic Line Accessories

For hydraulic-powered pumps, install the following

accessories in the order shown in FIG. 2, using adapters

as necessary.

• Use a minimum 13 mm (1/2 in.) ID supply line (C),

and a minimum 22 mm (7/8 in.) ID return line (D).

The motor has a 3/4 npt(f) hydraulic oil supply fitting,

and a 1 in. npt(f) hydraulic oil return fitting.

•Supply line shutoff valve (U) isolates the pump for

service.

•Fluid pressure gauge (F) monitors hydraulic oil

pressure to the motor to avoid overpressurizing the

motor or displacement pump.

•Pressure- and temperature-compensated flow

control valve (G) prevents the motor from running

too fast and possibly damaging itself.

•Pressure reducing valve (H) with a drain line (E)

runs directly to the hydraulic return line (D).

•Accumulator (J) reduces the hammering effect

caused by the motor reversing direction.

•Return line shutoff valve (V) isolates the pump for

service.

• Be sure your hydraulic power supply is equipped

with a suction filter to the hydraulic pump and a sys-

tem return line filter (W) of 10 micron size.

• Connect a 6 mm (1/4 in.) ID drain line (K) to the

barbed fitting on the drip pan, and place the free

end in a container to collect the drainage.

Fluid Line Accessories

Install the following accessories in the order shown in

FIG. 1 and FIG. 2, using adapters as necessary.

•Fluid drain valve (M): required in your system, to

relieve fluid pressure in the hose and gun.

•Fluid filter (L): with a 60 mesh (250 micron) stain-

less steel element to filter particles from the fluid as

it leaves the pump.

•Gun or valve (S): to dispense fluid.

•Fluid line swivel (R): for easier gun movement.

•Suction kit (T): enables the pump to draw fluid from

a container.

Accessory Air Control Kits are available for the NXT

Air Motor. The kits include a master air valve (E), air

regulator (F), and filter (J). Order the kit separately.

See manual 311239 for information.

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