Graco G3 SP Series Bedienungsanleitung

3A4676B

Instructions

G3 SP™Automatic

Lubrication Pump

For dispensing of NLGI Grades #000 to #2 greases. For Professional Use Only.

Not approved for use in explosive atmospheres or hazardous locations.

Part Nos., page 3

5100 psi (35.1 MPa, 351.6 bar) Pump Output Pressure

Important Safety Instructions

Read all warnings and instructions in this

manual. Save all instructions.

Conforms to ANSI/UL 73

Certified to CAN/CSA

Std. 22.2 No 68-09

3132066

24V and 110-240VAC Pumps ONLY

23A4676B

Contents

Part / Model Numbers . . . . . . . . . . . . . . . . . . . . . . . 3

Understanding the Model Number . . . . . . . . . . . 4

Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Typical Installation . . . . . . . . . . . . . . . . . . . . . . . 9

Choosing an Installation Location . . . . . . . . . . . 10

System Configuration and Wiring . . . . . . . . . . . 10

Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Connecting to Auxiliary Fittings . . . . . . . . . . . . . 16

Setting Pump Outlet Volume . . . . . . . . . . . . . . . 17

Loading Grease . . . . . . . . . . . . . . . . . . . . . . . . 17

Priming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Quick Setup Guide . . . . . . . . . . . . . . . . . . . . . . . . 19

Control Panel Overview . . . . . . . . . . . . . . . . . . 20

Programming . . . . . . . . . . . . . . . . . . . . . . . . . . 21

PUMP OFF / REST Setup . . . . . . . . . . . . . . . . 22

Advanced Programming . . . . . . . . . . . . . . . . . . . . 24

Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Pump OFF / Rest Mode . . . . . . . . . . . . . . . . . . 29

Lubrication Mode: Cycle Control (Pump ON) . . 29

Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Fault / Warning Scenarios . . . . . . . . . . . . . . . . . 31

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . 36

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

Parts - 2 Liter Models . . . . . . . . . . . . . . . . . . . . . . 38

Parts - 4 Liter and Larger Models . . . . . . . . . . . . . 39

Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

Mounting Pattern . . . . . . . . . . . . . . . . . . . . . . . . 44

Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

Graco Standard Warranty . . . . . . . . . . . . . . . . . . . 46

Graco Information . . . . . . . . . . . . . . . . . . . . . . . 46

Part / Model Numbers

3A4676B 3

Part / Model Numbers

The Part Number is a six-digit unique number that is only used to order the G3 Pump. Directly related to this six digit

Part Number is the configured Graco Model Number. This configured number identifies the distinct features of a spe-

cific G3 Pump. To help you understand each component that makes up the Model Number see Understanding Your

Model Number, page 4. The tables below shows the relationship between each Part Number and its related Model

Number.

2 Liter Models

4 Liter Models

8 Liter Models

12 Liter Models

16 Liter Models

Part

Numbers Model Numbers

96G221 G3-G-12SP-2L0L09-10C00000

96G223 G3-G-24SP-2L0L09-10C00000

96G227 G3-G-ACSP-2L0L00-1D00000

Part

Numbers Model Numbers

96G222 G3-G-12SP-4L0L09-10C00000

96G224 G3-G-24SP-4L0L09-10C00000

96G228 G3-G-ACSP-4L0L00-1D00000

Part

Numbers Model Numbers

96G225 G3-G-24SP-8L0L09-10C00000

Part

Numbers Model Numbers

96G226 G3-G-24SP-120L09-10C00000

Part

Numbers Model Numbers

96G245 G3-G-ACSP-160L00-1D000000

Part / Model Numbers

43A4676B

Understanding the Model Number

Use the Code Sample provided below to identify each component’s location in the Model Number. The options for

each component that make up the code are provided on the lists below.

NOTE: Some pump configurations are not available. Contact Graco Customer Service or your local Graco distributor

for assistance.

G3 - G = Identifies pump as being a G3; G = Grease

Code aa: Power Source

• 12 = 12 Volts DC

• 24 = 24 Volts DC

• AC=100-240 Volts AC

Code bb: Operation Control

• SP = Series Progressive

Code cc: Reservoir Capacity (Liters)

• 2L = 2 Liters

• 4L = 4 Liters

• 8L = 8 Liters

• 12 = 12 Liters

• 16 = 16 Liters

Code d: Follower Plate Installed

• 0 = No Follower Plate

Code e: Low Level Option

• L = Low Level with Controller

Code ff: Options

• 00=No Options

• 09 =Alarm, manual run and low level in CPC

Code g, h, i, j, k, m, n, p

NOTE: Codes g - p relate to a specific location on the

G3 pump. See FIG. 1 for these locations.

•C=CPC

•D=DIN

• 1 = Sensor Number

• 0 = Not populated

G3-G- SP 0L 1 0000 0

Code Sample: a a b b - c c d e f f - g h i j k m n p

FIG. 1

Warnings

3A4676B 5

Warnings

The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclama-

tion point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When

these symbols appear in the body of this manual or on warning labels, refer back to these Warnings. Product-specific

hazard symbols and warnings not covered in this section may appear throughout the body of this manual where

applicable.

WARNING

ELECTRIC SHOCK HAZARD

This equipment must be grounded. Improper grounding, setup, or usage of the system can cause

electric shock.

• Turn off and disconnect power at main switch before disconnecting any cables and before servicing

or installing equipment.

• Connect only to grounded power source.

• All electrical wiring must be done by a qualified electrician and comply with all local codes and reg-

ulations.

EQUIPMENT MISUSE HAZARD

Misuse can cause death or serious injury.

• Do not operate the unit when fatigued or under the influence of drugs or alcohol.

• Do not exceed the maximum working pressure or temperature rating of the lowest rated system

component. See Technical Data in all equipment manuals.

• Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data in all

equipment manuals. Read fluid and solvent manufacturer’s warnings. For complete information

about your material, request MSDS from distributor or retailer.

• Turn off all equipment and follow the Pressure Relief Procedure when equipment is not in use.

• Check equipment daily. Repair or replace worn or damaged parts immediately with genuine man-

ufacturer’s replacement parts only.

• Do not alter or modify equipment. Alterations or modifications may void agency approvals and cre-

ate safety hazards.

• Make sure all equipment is rated and approved for the environment in which you are using it.

• Use equipment only for its intended purpose. Call your distributor for information.

• Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.

• Do not kink or over bend hoses or use hoses to pull equipment.

• Keep children and animals away from work area.

• Comply with all applicable safety regulations.

Warnings

63A4676B

SKIN INJECTION HAZARD

High-pressure fluid from dispensing device, hose leaks, or ruptured components will pierce skin. This

may look like just a cut, but it is a serious injury that can result in amputation. Get immediate surgi-

cal treatment.

• Do not point dispensing device at anyone or at any part of the body.

• Do not put your hand over the fluid outlet.

• Do not stop or deflect leaks with your hand, body, glove, or rag.

• Follow the Pressure Relief Procedure when you stop dispensing and before cleaning, checking,

or servicing equipment.

• Tighten all fluid connections before operating the equipment.

• Check hoses and couplings daily. Replace worn or damaged parts immediately.

PRESSURIZED EQUIPMENT HAZARD

Over-pressurization can result in equipment rupture and serious injury.

• A pressure relief valve is required at each pump outlet.

• Follow Pressure Relief Procedure in this manual before servicing.

PLASTIC PARTS CLEANING SOLVENT HAZARD

Many solvents can degrade plastic parts and cause them to fail, which could cause serious injury or

property damage.

• Use only compatible water-based solvents to clean plastic structural or pressure-containing parts.

• See Technical Data in this and all other equipment instruction manuals. Read fluid and solvent

manufacturer’s MSDSs and recommendations.

WARNING

Warnings

3A4676B 7

MOVING PARTS HAZARD

Moving parts can pinch, cut or amputate fingers and other body parts.

• Keep clear of moving parts.

• Do not operate equipment with protective guards or covers removed.

• Pressurized equipment can start without warning. Before checking, moving, or servicing equip-

ment, follow the Pressure Relief Procedure and disconnect all power sources.

PERSONAL PROTECTIVE EQUIPMENT

Wear appropriate protective equipment when in the work area to help prevent serious injury, includ-

ing eye injury, hearing loss, inhalation of toxic fumes, and burns. This protective equipment includes

but is not limited to:

• Protective eyewear, and hearing protection.

• Respirators, protective clothing, and gloves as recommended by the fluid and solvent manufac-

turer

WARNING

Installation

83A4676B

Installation

Component Identification

Key:

AReservoir

B Pump Element (1 included. Can accommodate 3 total)

D Zerk Inlet Fill Fitting (1 included)

E Pump Outlet Plug (2 included)

F Volume Control Spacers (2 included. More spacers = less

output volume per stroke) (also see FIG. 13, page 17)

G Fuse (DC models only - Not included, not shown. Avail-

able from Graco. See Parts, page 43.)

H Control Panel

I Power / Sensor Panel (both sides; only one side shown)

J Part Number / Model Number example only shown, (see

pages 4, Understanding the Model Number, for details)

K Power Cord (not shown)

FIG. 2:

G3-G-12SP-2L0L09-10C00000

96GXXX

Installation

3A4676B 9

Typical Installation

Series Progressive Divider Valve Installations

P Connected to fused power source

Q Pressure relief valve (Not included. Required for each

outlet - user supplied. See Parts, page 43)

R Cycle indicator sensor cable

S Series progressive divider valves

T To lube points

U Proximity Switch

FIG. 3

Installation

10 3A4676B

Choosing an Installation

Location

• Select a location that will adequately support

the weight of the G3 Pump and lubricant, as

well as all plumbing and electrical connections.

• Refer to the mounting hole layouts provided in

the Mounting Pattern section of this manual,

page 46. No other installation configuration

should be used.

• Use designated mounting holes and provided

configurations only.

• Use the three fasteners (included) to secure the

G3 to the mounting surface.

• Some installations may require an additional

reservoir support bracket. See Table below for

bracket information

System Configuration and

Wiring

Grounding

If the product is permanently connected:

• it must be installed by a qualified electrician or ser-

viceman.

• it must be connected to a grounded, permanent wir-

ing system.

If an attachment plug is required in the end use

application:

• it must be rated for the product electrical specifica-

tions.

• it must be an approved, 3-wire grounding type

attachment plug.

• it must be plugged into an outlet that is properly

installed and grounded in accordance with all local

codes and ordinances.

• when repair or replacement of the power cord or

plug is required, do not connect the grounding wire

to either flat blade terminal.

AUTOMATIC SYSTEM ACTIVATION HAZARD

The G3 system is equipped with an automatic timer

that activates the pump lubrication system. Unex-

pected activation of the system could occur and

result in serious injury, including skin injection and

amputation.

Before you install or remove the lubrication pump

from the system, disconnect and isolate all power

supplies and relieve all pressure.

Part No Description

571159 Reservoir bracket and strap

125910 L-Bracket for pump

127665 USP to G-Series mounting bracket

The equipment must be grounded to reduce the risk

of static sparking and electric shock. Electric or static

sparking can cause fumes to ignite or explode.

Improper grounding can cause electric shock.

Grounding provides an escape wire for the electric

current.

Improper installation of the grounding conductor may

result in a risk of electric shock. This product must be

installed by a qualified electrician in compliance with

all state and local codes and regulations.

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