Graco SaniForce SPU.A01AAA1AA0C21 Bedienungsanleitung

Operation

SaniForce™ SaniForce™

SaniForce™

Pail Pail

PailUnloader Unloader

UnloaderSystem System

System3A5400B

For For

Foruse use

usewith with

withfood food

foodgrade grade

gradebulk bulk

bulksupply supply

supplyof of

ofmedium medium

mediumto to

tohigh high

highviscosity viscosity

viscosityproduct. product.

product.

For For

Forprofessional professional

professionaluse use

useonly. only.

only.

Important Important

ImportantSafety Safety

SafetyInstructions Instructions

Instructions

Readallwarningsandinstructionsinthismanualandinmanuals

identi󰘰edintheRelatedManualstableonpage2.Save Save

Saveall all

all

instructions. instructions.

instructions.

Maximum Working Air Pressure: 100psi (0.7 MPa, 7 bar)Maximum Working Fluid Pressure: 650psi (4.5 MPa, 45 bar)

PROVENQUALITY.LEADINGTECHNOLOGY.

Contents Contents

Contents

Models...............................................................2

RelatedManuals................................................2

Warnings...........................................................3

Con󰘰gurationMatrix............................................5

Installation..........................................................6

GeneralInformation.....................................6

LocatethePumpSystem..............................6

Grounding...................................................7

FluidOutletLine...........................................7

Operation...........................................................8

PressureReliefProcedure............................8

FlushthePumpBeforeFirstUse..................8

StartandAdjustRam...................................8

StartandAdjustthePump............................8

ChangePail.................................................9

PumpShutdown..........................................9

Maintenance......................................................10

Lubrication...................................................10

FlushingandStorage...................................10

CleaningthePlaten......................................11

Dimensions........................................................12

TechnicalData...................................................13

GracoStandardWarranty....................................14

Models Models

Models

Model Model

ModelCerti󰘰cation Certi󰘰cation

Certi󰘰cationApprovals Approvals

Approvals

SPU.A01AAA1AA0C21EN10204,type2.1

SPU.A01AAA1AA0C31EN10204,type3.1

II2GD

ExhIIAT4GbX

ExhIIIA100°CDbX

SPU.A01AAB1AA0C21EN10204,type2.1

SPU.A01AAB1AA0C31EN10204,type3.1

II2GD

ExhIIAT4GbX

ExhIIIA100°CDbX

EC1935/2004

Related Related

RelatedManuals Manuals

Manuals

ManualNumberTitle

3A5564SaniForce6:1SanitaryPumps,InstructionsandParts

3A5401SaniForcePailUnloaderSystem,Parts

3A5800SaniForceAirControls,Instructions/Parts

3A5400B

Warnings

Warnings Warnings

Warnings

Thefollowingwarningsareforthesetup,use,grounding,maintenance,andrepairofthisequipment.The

exclamationpointsymbolalertsyoutoageneralwarningandthehazardsymbolsrefertoprocedure-speci󰘰c

risks.Whenthesesymbolsappearinthebodyofthismanualoronwarninglabels,referbacktothese

Warnings.Product-speci󰘰chazardsymbolsandwarningsnotcoveredinthissectionmayappearthroughout

thebodyofthismanualwhereapplicable.

WARNING

FIRE FIRE

FIREAND AND

ANDEXPLOSION EXPLOSION

EXPLOSIONHAZARD HAZARD

HAZARD

Flammablefumes,suchassolventandpaintfumes,inwork work

workarea area

areacanigniteorexplode.Paint

orsolvent󰘱owingthroughtheequipmentcancausestaticsparking.Tohelpprevent󰘰reand

explosion:

•Useequipmentonlyinwellventilatedarea.

•Eliminateallignitionsources;suchaspilotlights,cigarettes,portableelectriclamps,and

plasticdropcloths(potentialstaticsparking).

•Groundallequipmentintheworkarea.SeeGrounding Grounding

Groundinginstructions.

•Keepworkareafreeofdebris,includingsolvent,ragsandgasoline.

•Donotplugorunplugpowercords,orturnpowerorlightswitchesonoroffwhen󰘱ammable

fumesarepresent.

•Useonlygroundedhoses.

•Stop Stop

Stopoperation operation

operationimmediately immediately

immediatelyifstaticsparkingoccursoryoufeelashock.Donotuse

equipmentuntilyouidentifyandcorrecttheproblem.

•Keepaworking󰘰reextinguisherintheworkarea.

SPECIAL SPECIAL

SPECIALCONDITIONS CONDITIONS

CONDITIONSFOR FOR

FORSAFE SAFE

SAFEUSE USE

USE

Equipmentmustcomplywiththefollowingconditionstoavoidhazardousconditionwhich

cancause󰘰reorexplosion:

•Cleanplasticpartsonlyinwellventilatedarea.

•Donotcleanwithadrycloth.

PRESSURIZED PRESSURIZED

PRESSURIZEDEQUIPMENT EQUIPMENT

EQUIPMENTHAZARD HAZARD

HAZARD

Fluidfromtheequipment,leaks,orrupturedcomponentscansplashintheeyesoronskin

andcauseseriousinjury.

•FollowthePressure Pressure

PressureRelief Relief

ReliefProcedure Procedure

Procedurewhenyoustopspraying/dispensingandbefore

cleaning,checking,orservicingequipment.

•Tightenall󰘱uidconnectionsbeforeoperatingtheequipment.

•Checkhoses,tubes,andcouplingsdaily.Replacewornordamagedpartsimmediately.

3A5400B 3

Warnings

WARNING

MOVING MOVING

MOVINGPARTS PARTS

PARTSHAZARD HAZARD

HAZARD

Movingpartscanpinchoramputate󰘰ngersandotherbodyparts.

•Keepclearofmovingparts.

•Donotoperateequipmentwithprotectiveguardsorcoversremoved.

•Pressurizedequipmentcanstartwithoutwarning.Beforechecking,moving,orservicing

equipment,followthePressure Pressure

PressureRelief Relief

ReliefProcedure Procedure

Procedureanddisconnectallpowersources.

SPLATTER SPLATTER

SPLATTERHAZARD HAZARD

HAZARD

Duringblowoffofplaten,splattermayoccur.

•Useminimumairpressurewhenremovingplatenfromcontainer.

EQUIPMENT EQUIPMENT

EQUIPMENTMISUSE MISUSE

MISUSEHAZARD HAZARD

HAZARD

Misusecancausedeathorseriousinjury.

•Donotoperatetheunitwhenfatiguedorunderthein󰘱uenceofdrugsoralcohol.

•Donotexceedthemaximumworkingpressureortemperatureratingofthelowestrated

systemcomponent.SeeTechnical Technical

TechnicalData Data

Datainallequipmentmanuals.

•Use󰘱uidsandsolventsthatarecompatiblewithequipmentwettedparts.SeeTechnical Technical

TechnicalData Data

Data

inallequipmentmanuals.Read󰘱uidandsolventmanufacturer’swarnings.Forcomplete

informationaboutyourmaterial,requestSafetyDataSheet(SDS)fromdistributororretailer.

•TurnoffallequipmentandfollowthePressure Pressure

PressureRelief Relief

ReliefProcedure Procedure

Procedurewhenequipmentisnotinuse.

•Checkequipmentdaily.Repairorreplacewornordamagedpartsimmediatelywithgenuine

manufacturer’sreplacementpartsonly.

•Donotalterormodifyequipment.Alterationsormodi󰘰cationsmayvoidagencyapprovals

andcreatesafetyhazards.

•Makesureallequipmentisratedandapprovedfortheenvironmentinwhichyouareusingit.

•Useequipmentonlyforitsintendedpurpose.Callyourdistributorforinformation.

•Routehosesandcablesawayfromtraf󰘰careas,sharpedges,movingparts,andhotsurfaces.

•Donotkinkoroverbendhosesorusehosestopullequipment.

•Keepchildrenandanimalsawayfromworkarea.

•Complywithallapplicablesafetyregulations.

PERSONAL PERSONAL

PERSONALPROTECTIVE PROTECTIVE

PROTECTIVEEQUIPMENT EQUIPMENT

EQUIPMENT

Wearappropriateprotectiveequipmentwhenintheworkareatohelppreventseriousinjury,

includingeyeinjury,hearingloss,inhalationoftoxicfumes,andburns.Protectiveequipment

includesbutisnotlimitedto:

•Protectiveeyewear,andhearingprotection.

•Respirators,protectiveclothing,andglovesasrecommendedbythe󰘱uidandsolvent

manufacturer.

3A5400B

CongurationMatrix

Con󰘰guration Con󰘰guration

Con󰘰gurationMatrix Matrix

Matrix

Checktheidenti󰘰cationplate(ID)forthe

Con󰘰gurationNumberofyourpump.Usethe

followingmatrixtode󰘰nethecomponentsofyour

system.

Sample Sample

SampleCon󰘰guration Con󰘰guration

Con󰘰gurationNumber: Number:

Number:SPU SPU

SPUA01AAA1AA0C21 A01AAA1AA0C21

A01AAA1AA0C21

SPU SPU

SPUA A

A01 01

01A A

AA A

A1 1

1AA AA

AA0 0

0C21 C21

C21

Sanitary

PailUn-

loaderl

FramePumpPlatenSeal

Style

Seal

Material

ControlsAcces-

sories

WashBinCerti󰘰ca-

tion

NOTE: NOTE:

NOTE:Somecombinationsarenotpossible.Pleasecheckwithyourlocalsupplier.

Sanitary Sanitary

SanitaryPail Pail

Pail

Unloader Unloader

Unloader

Frame Frame

FramePump Pump

PumpPlaten Platen

PlatenSeal Seal

SealStyle Style

Style

SPU SPU

SPUA A

AStainlessSteel01 01

016:1Priming

PistonA A

A5–7gallonplastic

pailA A

AStatic

Seal Seal

SealMaterial Material

MaterialControls Controls

ControlsAccessoriess Accessoriess

AccessoriessWash Wash

WashBin Bin

BinCerti󰘰cation Certi󰘰cation

Certi󰘰cation

A A

APTFE1 1

1Exposed

pneumaticAA AA

AAMobile0 0

0NoneC21 C21

C21EN10204type2.1

B B

BBuna-NC31 C31

C31EN10204type3.1

3A5400B 5

Installation

Installation Installation

Installation

General General

GeneralInformation Information

Information

TheTypicalInstallationshownisonlyaguidefor

selectingandinstallingsystemcomponents.

Referencelettersinthetext,forexample(A),referto

thecalloutsinthe󰘰gures.

ThePailUnloaderSystemconsistsofpartswhichare

stationaryandpartsattachedtotheaircylinderpiston

rod.Theparts,suchasthepumpandthecontrol

assembly,attachedtotheaircylindercentershaft

willraiseandlower(move)duringnormaloperation.

Thesemovingpartscomprisetheram.

Locate Locate

Locatethe the

thePump Pump

PumpSystem System

System

1.Positionthepumpsystemsotheaircontrolsare

easilyaccessible.Ensurethatthereisenough

spaceoverheadfortheramtoraisefully.(See

Dimensions,page12)

2.Makesurethesurfaceis󰘱atandthattheunit

doesn’twobble.

NOTE: NOTE:

NOTE:Iftheunitisbeinglocatedinapermanent

location,usethefourholesinthebaseplateasa

guidetolocatewheretodrillholesformounting

anchors.

3.Foreaseofoperationandservice,locatethe

pumpso󰘱uidoutletportiseasilyaccessible.

NOTE: NOTE:

NOTE:Theoutletcanberotatedtoaccommodate

thelocation.

NOTE: NOTE:

NOTE:Anareashouldbeleftcleararoundthe

unittoensuresafeaccessformaintenance.

System System

SystemComponents Components

Components

BAirMotor

CDisplacementPump

DPlaten

GIntegratedAirControl

JPlatenBleedPort

KBlowoffPort

LPlatentopumplowerclamp

Required Required

RequiredAccessories/Components Accessories/Components

Accessories/ComponentsNot Not

NotSupplied Supplied

Supplied

SFluidLine

TAirSupplyLine

UAirLineDrainValve

VAirFilter

WBleedTypeAirShutoffValve

Fig. Fig.

Fig.1 1

1Typicalinstallation

6 3A5400B

Installation

Integrated Integrated

IntegratedAir Air

AirControl Control

Control

Theintegratedaircontrolincludes:

•Source Source

Sourceair air

airsupply supply

supply(A1): (A1):

(A1):facilityairsupplytopower

SPU.

•Air Air

Airmotor motor

motordrive drive

driveair air

air(A2): (A2):

(A2):airsupplytodrivepump

airmotor.

•Main Main

Mainair air

airslider slider

slidervalve valve

valve(BA): (BA):

(BA):turnsaironandofftothe

system.Whenclosed,thevalverelievespressure

downstream.

•Ram Ram

Ramair air

airregulator regulator

regulator(BB): (BB):

(BB):controlsramupanddown

pressureandblowoffpressure.

•Ram Ram

Ramair air

airpressure pressure

pressuregauge gauge

gauge(BC): (BC):

(BC):displaystheair

pressureusedtoraiseandlowertheram.

•Ram Ram

Ramdirector director

directorvalve valve

valve(BD): (BD):

(BD):controlsramdirection.

•Air Air

Airmotor motor

motorregulator regulator

regulator(BE): (BE):

(BE):controlsairpressureto

motor.

•Air Air

Airmotor motor

motorpressure pressure

pressuregauge gauge

gauge(BF): (BF):

(BF):displaystheair

pressureusedtodrivetheairmotor.

•Blowoff Blowoff

Blowoffbutton button

button(BG): (BG):

(BG):turnsaironandofftopush

theplatenoutofanemptypail.

•Air Air

Airmotor motor

motorslider slider

slidervalve valve

valve(BH): (BH):

(BH):turnsaironandoffto

theairmotor.Whenclosed,thevalverelievesair

trappedbetweenitandtheairmotor.Pushthe

valveintoshutoff.

Air Air

AirLine Line

LineAccessories Accessories

Accessories

SeeFig.1.

•Air Air

Airline line

linedrain drain

drainvalve valve

valve(U) (U)

(U)

•Air Air

Airline line

line󰘰lter 󰘰lter

󰘰lter(V): (V):

(V):removesharmfuldirtandmoisture

fromcompressedairsupply.

•Second Second

Secondbleed-type bleed-type

bleed-typeair air

airvalve valve

valve(W): (W):

(W):isolatesairline

accessoriesandsupplysystemforservicing.

Locateupstreamfromallotherairlineaccessories.

•Air Air

Airrelief relief

reliefvalve valve

valve(100 (100

(100psi): psi):

psi):(twoattachedtoram

integratedaircontrolsforpumpandramair,not

visible):automaticallyrelievesexcessivepressure.

Grounding Grounding

Grounding

Theequipmentmustbegroundedtoreducethe

riskofstaticsparking.Staticsparkingcancause

fumestoigniteorexplode.Groundingprovidesan

escapewirefortheelectriccurrent.

Beforeoperatingthepump,groundthesystemas

explainedbelow.

•Pump: Pump:

Pump:Connectthegroundingwireattachedtothe

brackettoatrueearthground.

•Air Air

Airand and

and󰘱uid 󰘱uid

󰘱uidhoses: hoses:

hoses:Useonlygroundedhoseswith

amaximumof500ft(150m)combinedhoselength

toensuregroundingcontinuity.Checkelectrical

resistanceofhoses.Iftotalresistancetoground

exceeds29megohms,replacehoseimmediately.

•Spray Spray

Spraygun/dispense gun/dispense

gun/dispensevalve: valve:

valve:groundthrough

connectiontoaproperlygrounded󰘱uidhoseand

pump.

•Fluid Fluid

Fluidsupply supply

supplycontainer: container:

container:Followlocalcode.

•Solvent Solvent

Solventpails pails

pailsused used

usedwhen when

when󰘱ushing: 󰘱ushing:

󰘱ushing:Followlocal

code.Useonlyconductivemetalpails,placed

onagroundedsurface.Donotplacethepail

onanonconductivesurface,suchaspaperor

cardboard,whichinterruptsgroundingcontinuity.

Checkyoursystemelectricalcontinuitybetweenthe

groundwireendandthepump󰘱uidoutletafterthe

initialinstallation,andthensetuparegularschedule

forcheckingcontinuitytobesurepropergrounding

ismaintained.Theresistanceshouldnotexceed10

ohms.Groundcable244524isavailableseparately.

Fluid Fluid

FluidOutlet Outlet

OutletLine Line

Line

Connectagrounded,󰘱exible󰘱uidhose(S)tothe

󰘱uidoutletport.Theportisa1.5in(38mm)sanitary

󰘱ange.

3A5400B

Operation

Operation Operation

Operation

Pressure Pressure

PressureRelief Relief

ReliefProcedure Procedure

Procedure

FollowthePressureReliefProcedure

wheneveryouseethissymbol.

Thisequipmentstayspressurizeduntilpressure

isrelievedmanually.Tohelppreventserious

injuryfrommovingparts,orfrompressurized󰘱uid,

suchassplashingintheeyesoronskin,follow

thePressureReliefProcedurewhenyoustop

pumpingandbeforeyouclean,check,orservice

theequipment.

1.Closetheairmotorslidervalve(BH)andthe

mainairslidervalve(BA).

NOTE NOTE

NOTE:Botharerelievingairvalves.

2.Settheramdirectorvalve(BD)toDOWN.The

ramwillslowlydrop.

3.Jogtheramdirectorvalve(BD)upanddownto

bleedairfromramcylinder.

4.Opendispensevalveortriggerguntorelieve

pumpoutputpressure.

Flush Flush

Flushthe the

thePump Pump

PumpBefore Before

BeforeFirst First

FirstUse Use

Use

Thepumpwastestedinwater.Ifwatercould

contaminatethe󰘱uidyouarepumping,󰘱ushthe

pumpthoroughlywithacompatiblesolvent.See

pumpmanualfordetailedcleaninginstructions.

Start Start

Startand and

andAdjust Adjust

AdjustRam Ram

Ram

1.Raisetheram:

a.Openthemainairslidervalve(BA)andset

theramairregulator(BB)to30psi(0.21

MPa,2.1bar).

b.Movetheramdirectorvalve(BD)handleto

UP.Allowtheramtorisetofullheight.

c.Whentheramisatitsfullheight,movethe

ramdirectorvalve(BD)handletotheneutral

(center)position.

2.Placeafullpailonthebaseandcenteritunder

thePlaten(D).

3.Adjustthepailtobesureitisalignedwiththe

platen,andopentheplatenbleedport(J).

NOTE: NOTE:

NOTE:Iftheplatenisnotalignedproperlyfor

enteringthepail,whentheplatenreachesthe

topofthepail,movetheramdirectorvalve(BD)

handletotheneutralpositionandmovethepail.

Thencontinueloweringtheplatenintothepail.

4.Withhandsawayfromthepailandtheplaten,

movetheramdirectorvalve(BD)handleto

DOWN,andlowertheramuntiltheplatenlowers

intothepailand󰘱uidbeginstocomeoutofthe

platenbleedport(J).

5.Movetheramdirectorvalve(BD)handletothe

neutralposition.

6.Closetheplatenbleedport(J).

Start Start

Startand and

andAdjust Adjust

Adjustthe the

thePump Pump

Pump

1.Connectpumpoutlet󰘰ttingsandhose(not

supplied).

NOTE: NOTE:

NOTE:Besureallcomponentsareadequately

sizedandpressureratedtomeetthesystem’s

requirements.

2.Besurethepumpairvalve(BE)isclosed.Set

thepumpairregulator(BB)toabout30psi

(0.21MPa,2.1bar).Settheramdirectorvalve

(BD)handletoDOWN.Seemanual3A5800for

SaniForceaircontrolsinstructionsandparts.

3.Openthepumpairmotorslidervalve(BH).

4.Keeptheramdirectorvalve(BD)handleDOWN

whilepumpisoperating.

NOTE: NOTE:

NOTE:Increaseairpressuretotheramifthe

pumpdoesnotprimeproperlywithheavier󰘱uids.

Decreaseairpressureif󰘱uidisforcedoutaround

thetopsealorplaten.

8 3A5400B

Operation

Change Change

ChangePail Pail

Pail

1.Turnoffpumpairsupplybypushingtheairmotor

slidervalve(BH)totheoffposition.

2.Raisetheplatenoutofthepail:

NOTE: NOTE:

NOTE:Whenraisingtheram,thepailmustbe

pushedoffoftheplatenbyuseoftheblowoff

button(BG).Whentheblowoffbutton(BG)is

pushed,theairsupplyraisingtheramisdiverted

totheblowoffconnectionontheplatenand

createsapressuretopushthepailoffofthe

platen.Iftheramdirectorvalve(BD)isnotinthe

up(raiseram)position,theblowoffbutton(BG)

hasnofunctionality.

a.Movethedirectorvalvehandle(BD)tothe

UPposition.

b.Astheramraisesthepailoffofthebase,

periodicallypresstheblowoffbutton(BG)to

createapressureinthepailtopushitoffof

theplaten.

c.Whentheplatenisfreeofthepailandthe

ramreachesitsfullheight,movethedirector

valvehandle(BD)totheneutralposition.

3.Removetheemptypail.

4.Inspectplatenand,ifnecessary,remove

anyremainingmaterialormaterial

build-up.Iffullcleaningisnecessary,see

CleaningthePlaten,page11.

5.Toemptyanotherpail,performthestepsof

StartandAdjustRam,page8.

Pump Pump

PumpShutdown Shutdown

Shutdown

Attheendoftheworkshift,afterany

necessary󰘱ushing,andbeforeyoucheck,

clean,adjust,orrepairthesystem,followthe

PressureReliefProcedure,page8.Alwaysstopthe

pumpatthebottomofitsstroketoprevent󰘱uidfrom

dryingonthedisplacementrod.(Theairmotorwill

exhaustatthebottomortopofthestroke.)

Turnofftheairsupplyshutoffvalve(W).

3A5400B 9

Maintenance

Maintenance Maintenance

Maintenance

Lubrication Lubrication

Lubrication

Thepumpislubricatedatthefactory.Itisdesigned

torequirenofurtherlubricationforthelifeofthe

packings.Thereisnoneedtoaddaninlinelubricator

undernormaloperatingconditions.

Flushing Flushing

Flushingand and

andStorage Storage

Storage

•Flushbefore󰘱uidcandryintheequipment,at

theendoftheday,beforestoring,andbefore

disassemblingorrepairingequipment.

•Flushatthelowestpressurepossible.Check

connectorsforleaksandtightenasnecessary.

•Flushwitha󰘱uidthatiscompatiblewiththe󰘱uid

beingdispensedandtheequipmentwettedparts.

•Always󰘱ushthepumpandrelievethepressure

beforestoringitforanylengthoftime.

NOTICE NOTICE

NOTICE

Flushthepumpoftenenoughtopreventthe

󰘱uidyouarepumpingfromdryingorfreezingin

thepumpanddamagingit.Storethepumpat

32°F(0°C)orhigher.Exposuretoextremelow

temperaturesmayresultindamagetoplasticparts.

10 3A5400B

Andere Handbücher für SaniForce SPU.A01AAA1AA0C21

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