Graco GBL 7500 Bedienungsanleitung

3A2100K

Instructions

Modular Box

Lubricator

Fluid container used with GBL7500 Suction Fed, Gravity Fed or Pressure Fed Box

Lubricator Pumps used for dispensing non-corrosive and non-abrasive oils and lubricants.

For professional use only.

See Technical Data, page 13 for maximum outlet pressures per pump station.

See page 2 for part number information.

Important Safety Instructions

Read all warnings and instructions in

this manual and your pump instruction

manual. Save all instructions.

ti17757

23A2100K

Part Number

Use the Part Number Key provided below to identify each system component. The Code for each Option that makes up the Part

Number are provided in the tables below. For example, MBB1DE is a Modular Box; 6 pint reservoir, (maximum of 3 pumping sta-

tions and no motor mount base); 3/16 suction fed pump; 3 pumps; and a direct end rotary drive.

NOTE: Some pump configurations are not available. Contact Graco Customer Service or your local Graco distributor for assis-

tance.

MB = Identifies pump as Graco MB part

Option A: Reservoir Size and Motor Mount Base

Option B: GBL7500 Pump and Level Controller

Option C: Pump Quantity

Option D: Drive Type

Part Key: MB A-B -C-D

Part Example: MB B-1 -D-E

Code Reservoir Size:

pints (liters)

Max Number

of Pump

Stations

Motor Mount

Base

A 4 (1.89) 2 NA

B 6 (2.84) 3 NA

C 8 (3.79) 5 NA

D 12 (5.68) 8 NA

E 16 (7.57) 12 NA

F 24 (11.36) 16 NA

G 32 (15.14) 20 NA

H 40 (18.93) 24 NA

J 4 (1.89) 2 X

K 6 (2.84) 3 X

L 8 (3.79) 5 X

M 12 (5.68) 8 X

N 16 (7.57) 12 X

P 24 (11.36) 16 X

R 32 (15.14) 20 X

S 40 (18.93) 24 X

Code Description

0◆No Pump

1◆3/16 Suction Fed Pump

2◆1/4 Suction Fed Pump

3◆3/8 Suction Fed Pump

4 3/16 Suction Fed Pump with RENS Level Controller

5 1/4 Suction Fed Pump with RENS Level Controller

6 3/8 Suction Fed Pump with RENS Level Controller

73/16 Suction Fed Pump with GARZO Level Controller

(Class 1, Group D)

81/4 Suction Fed Pump with GARZO Level Controller

(Class 1, Group D)

93/8 Suction Fed Pump with GARZO Level Controller

(Class 1, Group D)

Code Quantity Code Quantity

A0N12

B1P13

C2R14

D3S15

E4T16

F5U17

G6V18

H7W19

J8X20

K9Y21

L10Z22

M11

Code Description Drive Side

Left Right

A◆Direct end rotary X

BEnd ratchet (w/out drive arm) - 800 rpm max

input X

C End rotary ratchet 37.5:1 - 800 rpm max input X

D End rotary ratchet, 75:1 - 800 rpm max input X

E◆Direct end rotary X

FEnd ratchet (w/out drive arm) - 800 rpm max

input X

G End rotary ratchet 37.5:1 - 800 rpm max input X

H End rotary ratchet, 75:1 - 800 rpm max input X

J Double reduction end rotary, 25:1 X

K Double reduction end rotary, 50:1 X

L Double reduction end rotary, 100:1 X

M Double reduction end rotary, 200:1 X

N Double reduction end rotary, 400:1 X

P Right angle rotary 25:1 X

R Right angle rotary 50:1 X

S Right angle rotary 188:1 X

T Right angle rotary 375:1 X

U 100:1 ratio gear reducer X

V 150:1 ratio gear reducer X

W 200:1 ratio gear reducer X

X 300:1 ratio gear reducer X

Y 400:1 ratio gear reducer X

Z Left angle rotary 188:1 X

II 2 G

Ex h IIB T6 Gb

◆Configurations containing these selections from both Option B and Option D

are CE and ATEX certified. Applied protection: “c”.

Warnings

3A2100K 3

Warnings

The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclama-

tion point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When

these symbols appear in the body of this manual, refer back to these Warnings. Product-specific hazard symbols

and warnings not covered in this section may appear throughout the body of this manual where applicable.

WARNING

FIRE AND EXPLOSION HAZARD

When flammable fluids are present in the work area, such as gasoline and windshield wiper fluid, be

aware that flammable fumes can ignite or explode. To help prevent fire and explosion:

• Use equipment only in well ventilated area.

• Eliminate all ignition sources, such as cigarettes and portable electric lamps.

• Keep work area free of debris, including rags and spilled or open containers of solvent and gasoline.

• Do not plug or unplug power cords or turn lights on or off when flammable fumes are present.

• Ground all equipment in the work area.

• Use only grounded hoses.

•Stop operation immediately if static sparking occurs or you feel a shock.Do not use equipment until

you identify and correct the problem.

• Keep a working fire extinguisher in the work area.

SKIN INJECTION HAZARD

High-pressure fluid from dispensing device, hose leaks, or ruptured components will pierce skin. This

may look like just a cut, but it is a serious injury that can result in amputation. Get immediate surgical

treatment.

• Do not point dispensing device at anyone or at any part of the body.

• Do not put your hand over the fluid outlet.

• Do not stop or deflect leaks with your hand, body, glove, or rag.

• Follow the Pressure Relief Procedure when you stop dispensing and before cleaning, checking, or

servicing equipment.

• Tighten all fluid connections before operating the equipment.

• Check hoses and couplings daily. Replace worn or damaged parts immediately.

Warnings

43A2100K

EQUIPMENT MISUSE HAZARD

Misuse can cause death or serious injury.

• Do not operate the unit when fatigued or under the influence of drugs or alcohol.

• Do not exceed the maximum working pressure or temperature rating of the lowest rated system com-

ponent. See Technical Data in all equipment manuals.

• Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data in all

equipment manuals. Read fluid and solvent manufacturer’s warnings. For complete information about

your material, request MSDS from distributor or retailer.

• Do not leave the work area while equipment is energized or under pressure.

• Turn off all equipment and follow the Pressure Relief Procedure when equipment is not in use.

• Check equipment daily. Repair or replace worn or damaged parts immediately with genuine manufac-

turer’s replacement parts only.

• Do not alter or modify equipment. Alterations or modifications may void agency approvals and create

safety hazards.

• Make sure all equipment is rated and approved for the environment in which you are using it.

• Use equipment only for its intended purpose. Call your distributor for information.

• Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.

• Do not kink or over bend hoses or use hoses to pull equipment.

• Keep children and animals away from work area.

• Comply with all applicable safety regulations.

MOVING PARTS HAZARD

Moving parts can pinch, cut or amputate fingers and other body parts.

• Keep clear of moving parts.

• Do not operate equipment with protective guards or covers removed.

• Pressurized equipment can start without warning. Before checking, moving, or servicing equipment,

follow the Pressure Relief Procedure and disconnect all power sources.

PERSONAL PROTECTIVE EQUIPMENT

Wear appropriate protective equipment when in the work area to help prevent serious injury, including

eye injury, hearing loss, inhalation of toxic fumes, and burns. This protective equipment includes but is

not limited to:

• Protective eye wear, and hearing protection.

• Respirators, protective clothing, and gloves as recommended by the fluid and solvent manufacturer.

WARNING

Installation

3A2100K 5

Installation

Component Identification

Key:

A Site glass

B Fill cap

C Drain plug

D Pump blank

E Drive shaft - (with woodruff key)

F Mounting holes

G Accessory plug (heater port)

H Pump (not on all models)*

J Mounting screw

*The GBL7500 Box Lubricator Pump and GBL Shaft Rota-

tion/Low Level Alarm Pump are available from Graco. See

Accessories/Other Accessories, page 12 for information about

these pump models and the related instruction manual.

Grounding

1. Loosen grounding screw (a) (FIG. 2) and place one

end of a 12 gauge (1.5mm) minimum ground wire

between the grounding screw and washer (b).

2. Tighten grounding screw (a) securely.

3. Connect other end of wire to a true earth ground.

Installation Procedure

Reference letters used in the following instructions,

refer to FIG. 1.

1. Select a mounting surface that satisfies the follow-

ing:

• Is able to support the weight of the reservoir

and fluid when filled to capacity.

NOTE: When possible, mount to a surface that

experiences little or no vibration.

• Allows easy access to the lubricator for filling

the reservoir and periodic maintenance.

• The lubricator must be connected to a ground

source.

2. Install reservoir to the mounting surface. See

mounting hole layout in the Reservoir and Mounting

Dimension section of this manual, page 14.

3. Install bolts through holes (F) in reservoir mounting

bracket and tighten securely.

Modular box lubricators are not approved for use

in hazardous locations or explosive atmospheres

unless all accessories, components and wiring

meet all local and national codes.

FIG. 1

ti17757

The equipment must be grounded to reduce the risk

of static sparking. Static sparking can cause fumes

to ignite or explode. Grounding provides an escape

wire for the electric current.

FIG. 2

Installation

63A2100K

4. Remove fill cap (B) and fill reservoir with clean, fil-

tered fluid until it reaches the full line on the sight

glass.

NOTE:

• Filter oil with a minimum 25 micron strainer.

Depending on machine requirements it may be

necessary to maintain a higher cleanliness

level.

• A pump blank is provided to install over all

unused pump stations.

• Refer to pump instruction manual for pump

installation and priming instructions. (See

page 12 for Graco pump model information.)

Drive Mechanism

A 5/8 in. diameter shaft is provided to connect the lubri-

cator to a rotary power source. A woodruff key and key

way on the shaft are provided to aid in connecting this

source.

Install protective guards around all drive components

upon installation.

Refilling the Reservoir

When necessary, fill the lubricator reservoir with clean

filtered lubricant until it reaches the fill line on the sight

glass. A sight level gauge is provided on the reservoir to

monitor the fluid level. The oil level should not be

allowed to drop below the line indicating an empty res-

ervoir.

Pressure Relief Procedure

Follow the Pressure Relief Procedure whenever

you see this symbol.

1. Stop lube pump.

2. If installed, close oil supply valve located upstream

from pump.

3. If installed, open drain valve located downstream

from the pump.

4. Slowly crack open fluid line fittings to relieve pres-

sure.

Service/Maintenance

1. Follow the Pressure Relief Procedure before per-

forming any service procedures.

2. Lubricator operation can be checked by observing

the drip tube located within the sight glass well of

your pump.

• If the correct pumping rate is maintained, no

servicing is required other than periodic replen-

ishment of the reservoir.

• If the sight glass well pumps dry or no flow is

observed refer to the Troubleshooting Section,

page 8.

3. Inspect box for worn or damaged components.

Replace as necessary.

Notice

The recommended speed of the box lubricator cam

shaft is 3 - 50 rpm. Do not exceed the maximum

value of 50 rpm to avoid pump damage.

This equipment stays pressurized until pressure is

manually relieved. To help prevent serious injury

from pressurized fluid, such as skin injection,

splashing fluid and moving parts, follow the

Pressure Relief Procedure in your pump manual

when you stop dispensing and before cleaning,

checking, or servicing the equipment.

Installation

3A2100K 7

4. Clean lubricator periodically to eliminate contami-

nation that may have occurred in the oil. To accom-

plish this:

a. Drain reservoir by removing drain plug (C) (FIG.

1). Dispose of oil according to all applicable

safety regulations.

b. Remove all pumping units.

c. Clean the pumps and reservoir by brushing

loose all foreign matter, dipping in solvent and

blowing dry with compressed air.

d. Replace pumping units. Torque mounting

screws (J) to 110 in. lbs + 10 in. lbs. (12.43 N.m

+ 1.13 N.m).

e. Apply thread sealant (user supplied) to drain

plug (C) (FIG. 1) and replace. Torque to 35 in.

lbs + 5 in. lbs. (3.95 N.m + 0.6 N.m).

f. Fill reservoir. (See Refilling the Reservoir, page

6).

Troubleshooting

83A2100K

Troubleshooting

Problem Cause Solution

Sight well pumps dry

Low oil level in reservoir Add oil. See Refilling the Reservoir,

page 6.

Pump issue Refer to the Troubleshooting Section

of your pump instruction manual.

No flow from pump outputs

Low oil level in reservoir Add oil. See Refilling the Reservoir,

page 6.

Camshaft not rotating because

rotatory power source is defec-

tive

Replace rotary power source.

Camshaft not rotating because

rotatory power source connec-

tion is defective

Fix rotary power source connection to

lubricator box.

Broken camshaft Replace lubricator box.

Pump issue Refer to the Troubleshooting Section

of your pump instruction manual.

Leaking from under pump Defective gasket Replace gasket.

Leaking from reservoir accessory

plug Insufficient thread sealant Clean and replace thread sealant

(user supplied).

Leaking from reservoir drain plug

Bare Box Parts

3A2100K 9

Bare Box Parts

Model: MBD0AA Shown

* See Part Numbers, page 2 for quantity.

▲Replacement Danger and Warning labels, tags, and

cards are available at no cost.

NOTE: For replacement of a cam on the camshaft, Kit

25T989 includes a cam, a #5 Woodruff key, and

a set screw

Torque to 110 in. lbs + 10 in.

lbs.

(12.43 N.m + 1.13 N.m)

Ref Part No. Description Qty

1 RESERVOIR 1

2 COVER, assembly 1

3 GASKET, reservoir, cover 1

558193 GASKET, reservoir, 4 pt, 2 stations

558194 GASKET, reservoir, 6 pt, 3 stations

556737 GASKET, reservoir, 8 pt, 5 stations

556738 GASKET, reservoir, 12 pt, 8 stations

556739 GASKET, reservoir, 16 pt, 12 sta-

tions

556740 GASKET, reservoir, 24 pt, 16 sta-

tions

556741 GASKET, reservoir, 32 pt, 20 sta-

tions

558195 GASKET, reservoir, 40 pt, 24 sta-

tions

4 557391 PLUG, dry seal, 1/4 NPTF 2

5 SIGHTGLASS, level 1

11 557149 STRAINER, filter 1

12 557171 COVER, oil, hole 1

14 555377 KEY, #3 USA 404 Woodruff

556368 KEY, #5 USA 405 Woodruff 1

17▲16G243 LABEL, warning, CE & Atex Models 1

16P808 LABEL, warning, not CE or Atex 1

18 16P807 LABEL, max working pressure 1

39 557128 PLATE, blankoff *

40 556732 GASKET *

41 119426 SCREW, mach, hex washer hd *

Ref Part No. Description Qty

Accessories

10 3A2100K

Accessories

Pumps* - CE and ATEX certified

*See pump instruction manual 3A2257.

Modular box lubricators are not approved for use in

hazardous locations or explosive atmospheres unless

all accessories, components and wiring meet all local

and national codes.

Part No. Description Special Features / Notes

24J391 3/16 in. Suction Fed Pump Available as a configured option. See Option B, page 2.

24J392 1/4 in. Suction Fed Pump Available as a configured option. See Option B, page 2.

24J393 3/8 in. Suction Fed Pump Available as a configured option. See Option B, page 2.

24J394 3/16 in. Gravity Fed Pump Not available as a configured option.

24J395 1/4 in. Gravity Fed Pump Not available as a configured option.

24J396 3/8 in. Gravity Fed Pump Not available as a configured option.

24J397 3/16 in. Pressure Fed Pump Not available as a configured option.

24J398 1/4 in. Pressure Fed Pump Not available as a configured option.

24J399 3/8 in. Pressure Fed Pump Not available as a configured option.

24K466 Alarm Pump

Not available as a configured option.

Senses shaft rotation and oil level.

Pressure switch operation is dependent upon shaft rotation and adequate oil level.

NOTE: Pressure switch is not included.

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