GRAPHTEC FC9000-75 Bedienungsanleitung

CUTTING PLOTTER

SERVICE MANUAL

FC9000-75/100/140/160

FC9000-UM-251-01-9370

FC9000-UM-251-9370 I

HISTORY OF REVISIONS

No. Date issued Description of revision Page Edition

119.9.13 First Printing All 01

FC9000-UM-251-9370 II

FC9000-UM-251-9370 III

CONTENTS

1 INTRODUCTION .........................................................................1-1

1.1 Main Specifications ...............................................................................................................1-1

1.2 External Dimensions ............................................................................................................ 1-2

1.3 Option & Supply Parts.......................................................................................................... 1-3

2 Setup ......................................................................................... 2-1

2.1 Confirming the standard accessory.....................................................................................2-1

2.2 Assembling the stand and basket to the Plotter................................................................ 2-2

3 PARTS NAMES and FUNCTIONS ............................................ 3-1

3.1 Parts Names and Functions................................................................................................. 3-1

3.2 Attaching a Tool .................................................................................................................... 3-3

3.3 Replacing the Cross-Cutter Blade....................................................................................... 3-6

4 OPERATIONS ............................................................................ 4-1

4.1 Control Panel......................................................................................................................... 4-1

4.2 Reading the Screen (LCD) .................................................................................................... 4-3

5 RECOMMENDED PARTS LIST................................................. 5-1

6 LIST OF TOOLS ........................................................................ 6-1

6.1 Tools....................................................................................................................................... 6-1

6.2 Greasing And Gluing Points ................................................................................................ 6-1

7 DISASSEMBLY AND REASSEMBLY ........................................7-1

7.1 Exterior Parts .........................................................................................................................7-1

7.1.1 Replacing the Right Side Cover ............................................................................................................7-1

7.1.2 Replacing the Left Side Cover...............................................................................................................7-2

7.1.3 Replacing the Control Panel Assembly................................................................................................7-3

7.1.4 Replacing the Center Cover...................................................................................................................7- 4

7.1.5 Replacing the Front Guide .....................................................................................................................7-5

7.1.6 Replacing the Rear Guide ......................................................................................................................7- 6

7.1.7 Replacing the Rear Writing Panel .........................................................................................................7-7

7.1.8 Replacing the Front Writing Panel Assembly ......................................................................................7-8

FC9000-UM-251-9370 IV

7.1.9 Replacing the Fan Cover........................................................................................................................7-9

7.1.10 Replacing the Pen Block Cover...........................................................................................................7-10

7.1.11 Replacing the Push Roller ................................................................................................................... 7-11

7.1.12 Replacing the Cutting Mat ...................................................................................................................7-12

7.2 Internal Parts ........................................................................................................................7-13

7.2.1 Replacing the Rear Media Sensor.......................................................................................................7-13

7.2.2 Replacing the Front Media Sensor......................................................................................................7-13

7.2.3 Replacing the Registration Mark Sensor............................................................................................7-14

7.2.4 Replacing the Control Panel Board.....................................................................................................7-16

7.2.5 Replacing the LCD................................................................................................................................7-17

7.2.6 Replacing the Pen Block......................................................................................................................7-18

7.2.7 Replacing the Y-belt .............................................................................................................................7-20

7.2.8 Replacing the Push Roller Sensor Board...........................................................................................7-23

7.2.9 Replacing the Y-relay Board ................................................................................................................7-24

7.2.10 Replacing the Cam Sensor board .......................................................................................................7-25

7.2.11 Replacing the Y-motor..........................................................................................................................7-26

7.2.12 Replacing the X-motor .........................................................................................................................7-29

7.2.13 Replacing the Main Board....................................................................................................................7-31

7.2.14 Replacing the Fan.................................................................................................................................7-32

7.2.15 Replacing the Drive Roller Shaft Assembly .......................................................................................7-33

7.2.16 Replacing the Y Flexible Cable............................................................................................................7-36

7.2.17 Replacing the Push Roller assembly..................................................................................................7-38

7.2.18 Replacing the Push Roller base ..........................................................................................................7- 41

7.2.19 Replacing Power Supply Board.......................................................................................................... 7- 43

7.3 Belt Tension Adjustments .................................................................................................. 7- 44

7.3.1 Y-Belt Tension Adjustment ................................................................................................................. 7- 44

7.3.2 Y-Drive Belt Tension Adjustment ........................................................................................................7- 47

7.3.3 X-Drive Belt Tension Adjustment ....................................................................................................... 7- 48

7.4 Confirming the cable wiring............................................................................................... 7- 49

8 Electrical Adjustment............................................................... 8-1

8.1 List of Items Requiring Readjustment ................................................................................ 8-1

8.2 Flowchart of the Adjustment Sequence.............................................................................. 8-2

8.2.1 When the main board was replaced (Normal procedure) .................................................................. 8-2

FC9000-UM-251-9370 V

8.2.2 When the main board was replaced (The adjustment values could not copy.) ............................... 8-3

8.2.3 When the pen block was replaced ....................................................................................................... 8-4

8.2.4 When the X or Y motor was replaced .................................................................................................. 8-4

8.2.5 When the Rear or Front X Media sensor was replaced...................................................................... 8-4

8.2.6 When the registration mark sensor was replaced.............................................................................. 8-4

8.2.7 When the cam sensor board was replaced......................................................................................... 8-5

8.2.8 When the optional 2nd pen was installed ........................................................................................... 8-5

8.2.9 When the optional 2nd pen of holder or station was replaced ......................................................... 8-5

8.2.10 When the optional push roller was installed....................................................................................... 8-5

8.2.11 When the gird roller was replaced ....................................................................................................... 8-5

8.3 DIP Switch Settings .............................................................................................................. 8-6

8.4 Explanation of the Values of the Main Board Settings...................................................... 8-8

8.5 Confirming the version of firmware .................................................................................... 8-9

8.6 Upgrading the System Firmware ........................................................................................8-10

8.7 Clearing the NOV-RAM ........................................................................................................8-12

8.8 Selecting Display Language & Length Unit.......................................................................8-14

8.9 Copying the Adjustment value form the SUB-NVRAM.....................................................8-15

8.10 How to Enter the Adjustment Menu ...................................................................................8-16

8.11 Adjusting the Pen Force......................................................................................................8-18

8.11.1 Inputting the pen force from the recorded value...............................................................................8-18

8.11.2 Adjusting the pen force from the measured force ........................................................................... 8-20

8.12 Adjusting the friction.......................................................................................................... 8-23

8.13 Adjusting the Distance Accuracy...................................................................................... 8-25

8.13.1 Inputting the distance accuracy from the recorded value............................................................... 8-25

8.13.2 Adjusting the distance accuracy from the measured distance....................................................... 8-27

8.14 Adjusting the Registration Mark Sensor Sensitivity ....................................................... 8-30

8.15 Adjusting the Offset of Registration Mark Sensor........................................................... 8-33

8.15.1 Inputting the registration mark sensor offset position from the recorded values........................ 8-33

8.15.2 Adjusting the registration mark sensor offset position from the measured values ..................... 8-36

8.16 Adjusting the Cross Cutter Home Position ...................................................................... 8-40

8.16.1 Inputting the Cross Cutter Home Position from the recorded values............................................ 8-40

8.16.2 Adjusting the Cross Cutter Home Position from the measured values ......................................... 8-42

FC9000-UM-251-9370 VI

8.17 Adjusting the X Media Sensor Position ............................................................................ 8-45

8.17.1 Inputting the X Media Sensor Position from the recorded value.................................................... 8-45

8.17.2 Adjusting the X Media Sensor Position............................................................................................. 8-48

8.18 Adjusting the 2nd Pen Exchange position ....................................................................... 8-50

8.18.1 Inputting the 2nd Pen Exchange position from the recorded value............................................... 8-50

8.18.2 Adjusting the 2nd Pen Exchange position........................................................................................ 8-52

8.19 Adjusting the Spacing Between Tool 1 and Tool 2 .......................................................... 8-55

8.19.1 Inputting the Spacing Between Tool 1 and Tool 2 from the recorded value .................................. 8-55

8.19.2 Adjusting the Spacing Between Tool 1 and Tool 2 ........................................................................... 8-57

8.20 Setting the Number of Push Rollers.................................................................................. 8-62

8.21 Back up the adjustment value to the SUB-NVRAM ......................................................... 8-64

9 TROUBLESHOOTING ............................................................... 9-1

9.1 The Plotter is Turned On But Doesn’t Operate................................................................... 9-1

9.2 Media Loading Operations................................................................................................... 9-2

9.3 Cutting Operations ............................................................................................................... 9-5

9.4 Print & Cut Operation ........................................................................................................... 9-7

9.5 USB connection ...................................................................................................................9-11

9.6 Error Messages ....................................................................................................................9-12

9.6.1 Hardware Error Messages ...................................................................................................................9-12

9.6.2 Error Messages in GP-GL Command Mode .......................................................................................9-17

9.6.3 Error Messages in HP-GL Emulation Mode ..........................................................................................20

9.6.4 Error Messages on ARMS.......................................................................................................................22

9.6.5 Other Error Messages .............................................................................................................................28

9.6.6 Warning Messages ..................................................................................................................................31

9.7 Service mode...........................................................................................................................33

9.7.1 Sensor & Panel Switch Test Mode .........................................................................................................33

9.7.2 Printing the Setting of the Plotter ..........................................................................................................35

9.7.3 Printing the Test Pattern .........................................................................................................................36

9.7.4 Confirm the Cutting Data ........................................................................................................................37

9.7.5 Self Diagnostic Test.................................................................................................................................38

9.7.6 Registration Mark Sensor Test ...............................................................................................................40

9.7.7 Clear Setup Mode ....................................................................................................................................42

FC9000-UM-251-9370 VII

10 PARTS LIST............................................................................. 10-1

10.1 Outer Casing.........................................................................................................................10-1

10.2 Control Panel....................................................................................................................... 10-3

10.3 Pen Block............................................................................................................................. 10-4

10.4 Main Electrical Parts........................................................................................................... 10-5

10.5 Y Drive Part.......................................................................................................................... 10-6

10.6 Y Slider Part......................................................................................................................... 10-8

10.7 X Drive Part.......................................................................................................................... 10-9

10.8 Stand, Basket .....................................................................................................................10-11

10.9 Details of Stocker Bracket.................................................................................................10-13

10.10 Details of Basket Base Bracket ........................................................................................10-14

10.11 Optional Take up roller (FC9000-140/160) ........................................................................10-15

10.12 Labels ..................................................................................................................................10-16

11 WIRING DIAGRAMS ................................................................11-1

12 Target electrical component for WEEE instruction..............12-1

FC9000-UM-251-9370 1-1

1 INTRODUCTION

CAUTION

DOUBLE POLE/NEUTRAL FUSING

1.1 Main Specications

FC9000-75 FC9000-100 FC9000-140 FC9000-160

CPU 32-bit

Conguration Grit-rolling plotter

Drive Digital servo

Max. cutting area

(expanded mode)

762 mm x 50 m

1067 mm x 50 m 1372 mm x 50 m 1626 mm x 50 m

Guaranteed precision cutting area *1 742 mm x 15 m

1047 mm x 10 m

(894 mm x 15 m)

1352 mm x 10 m

(894 mm x 15 m)

1607 mm x 10 m

(894 mm x 15 m)

Mountable media width Min. 50 mm

Max. 920 mm

Min. 50 mm

Max. 1224 mm

Min. 50 mm

Max. 1529 mm

Min. 50 mm

Max. 1850 mm

Number of push rollers 2344

Max. cutting speed (Axial) 148.5cm/sec (45 degree direction)

105 cm/sec (Axis direction)

Specifiable speeds

1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 15, 20, 25, 30, 35, 40, 45, 50, 55, 60, 70, 80, 90, 100, 105 cm/sec

Max. cutting force 5.88N (600gf)

Min. character size 5 mm (0.197 in) alphanumeric Helvetica med. Font

Mechanical resolution 0.005mm

Programmable resolution GP-GL: 0.1/0.05/0.025/0.01 mm, HP-GL*2: 0.025 mm

Repeatable accuracy *1 Max. 0.1 mm/2-m unit (excluding media shrinkage)

Number of cutters/pens 1

Pen types Water-based fiber-tip pen, oil-based ballpoint pen

Compatible media Mono-vinyl chloride media, fluorescent media, and reflective media up to 0.25 mm

thick (Excluding the high reflective media)

Compatible paper for pouncing Regular paper from 0.06 to 0.13 mm thick

Interfaces USB2.0 (Full Speed)/Network (Ethernet 10BASE-T/100BASE-TX)/RS-232C*3

(Auto switching)

Buffer memory 2 MB

Resident command sets GP-GL/HP-GL*2(Control panel switching)

LCD Panel Graphic type (240 x 128 dots)

Power supply 100-240VAC/50-60 Hz

Power consumption 140 VA max.

Operating environment Temperature: +10˚C to +35˚C

Humidity: 35% to 75% (non-condensing)

Guaranteed accuracy environment Temperature: +16 ˚C to +32 ˚C

Humidity: 35% to 70%(non-condensing)

External dimensions (W x D x H)

including the basket and stand

1360 x 1151 x 1232 mm 1665 x 1151 x 1232 mm 1970 x 1150 x 1232 mm 2224 x 1150 x 1232 mm

Weight 49 kg 56 kg 64 kg 70 kg

*1 When the optional basket and Graphtec-specied media are used.

*2 HP-GL is a registered trademark of Hewlett-Packard Company.

*3 The RS-232C interface is option for the Japanese and Chinese model only.

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