Greenlee Quick Draw 7804SB Bedienungsanleitung

. .GREENLEE@

780458/780658

Quick DraW!!>

.790458/790658

770458 / 770658 Quick Draw 90@

Quick Draw FlexTM

Quick Draw@

Hydraulic Punch Drivers

Serial Codes AHJ, YZ, and ZA

I Read and understand all of the instructions and

safety information in this manual before operating

. or servicing this tool.

9994730.7 @2002 GreenleeTextron 8/02

F -:c"

~ GREENLEE' Quick Dra~ Hydraulic Punchr ~

Table of Contents Description

Description 2 The Quick Drav.f!!lpunch drivers are self-contained 8

Safety 2 hydraulic tools.

f . I 2 These punch drivers, when used with Greenlee

Purpose 0 .thl~ Manua punches, dies, and draw studs, form a complete system

Other Publications 2 for punching holes of various shapes and sizes through 1

ImportantSafety Information 3-4 mild steel,aluminum,fiberglass,and plastic. 1

. . Slug-Splitter" punches, dies, and studs are available for

Specifications 5 punching all of these materials as well as stainless steel. T

Capacity and Draw Stud Selection Guide 6 In addition, the 7704S8 / 7706S8 punch driver has a 0

Operation .. 7 flexible body that allows hole punching at a variety of p

Maintenance 8 angles. The handle and release mechanisms rotate if

. nearly 3600 for convenient actuation. c

Troubleshooting 9

Draw Studs and Accessories 10 Safety ~

Safety is essential in the use and maintenance of 1

Greenlee tools and equipment. This manual and any

markings on the tool provide information for avoiding

hazards and unsafe practices related to the use of this

tool. Observe all of the safety information provided.

Purpose of this Manual

This manual is intended to familiarize all personnel with

the safe operation and maintenance procedures for the

following Greenlee hydraulic punch drivers:

7704S8 / 7706S8 Quick Draw FlexTM .

7804S8 / 7806S8 Quick Drav.f!!l

7904S8 / 7906S8 Quick Draw 90@

Keep this manual available to all personnel.

Replacement manuals are available upon request at

no charge.

Other Publications

ServiceManual:

7704S8/7706S8: Publication9994732.3

7804S8/ 7806S8: Publication9994732.3 .

7904S8/7906S8: Publication9994731.5

All specifications are nominal and may change as design improve-

ments occur. Greenlee Textron shall not be liable for damages

resulting from misapplication or misuse of its products.

Quick Draw Flex is a trademark and Quick Draw, Quick Draw 90,

Slug-Buster, and Slug-Splitter are registered trademarks of

Greenlee Textron. .

KEEP THIS MANUAL

Greenlee Textron / Subsidiary of Textron Inc. 2 4455 BoeingDr. . Rockford,IL61109-2988USA.815/397-7070 I

L ! ~-

OLOL-L6£/S~9.'v'sn 996Z-60~~911'pJoJ>t:Jo~.JO6U!908SSvv £ ":JuluoJtxal Jo~e!P!sqns I uoJtxal aaluaaJ~ I

,";",,~y,.,

:'4~e8p JOI..Jn[U!8J8/18S U! ~lnS8J

l ;, ue:) 5U!UJeM S!4~8/IJ8SqO O~8Jnl!e:!

"IOO~S!4~5U!:)!/lJ8S ItJO5U!~eJ8do8JOJ8qlenuew S!4~ ,,'"

U! uo!~ewJoJu! A~8JeSpue SUO!~:)nJ~SU! ~,

84~JOlie pUe~SJ8pUnpue pe8~ U C)

~NIN~"v'M ." I

"85ewep A~8dOJd JOI..Jn[u! U!~lnS8JAVVIJ \

'p8P!O/le ~OUJ! '4:)!4M s8:)!~:)eJd8Jesun JOspJezeH

I NOI.ln"v'~'" \

"4~e8p JO I..Jn[u! 8J8/18S

"S!Jq8p 5U!AIJ U!~lnS8J OlnO:J 'p8p!O/le ~ou J! '4:)!4M spJezeH

WOJJI..Jn[u! 8A8 SnO!J8S U! ~lnS8J

ue:) UO!~:)8~OJd8A8 Je8M O~8Jnl!e:! .I ~NIN~"v'M'" I

"100~S!4~5u!:)!/lJ8SJO m I ~I~II~~VIV'V I

5UI~eJ8dou84M uOI~:)8~OJd8A8 Je8M r. r' " "4~e8p JO lun,u! 8J8/18S U! ~lnsaJ

~NIN~"v'M'" lllM 'p8P!O/le~ouJ!'4:)!4M spJeze4 8~e!p8WWI

l;_~Ea~~~';'~~Ii~i~

"4~e8pJOI..Jn[u!8J8/18SU!~lnS8J "pJeze4 84~5ulplo/le JO5UI~U8/18Jd

ue:) 5U!UJeMS!4~8/IJ8SqOO~8Jnl!e:! JOJUo!~eWJoJu!S8P!/lOJdpJOMleu5!s a4~J8ije

s~!n:)J!:)p8z!5J8U8 85ess8w 841 "pJeZe484~JoA~!J8/18S84~s8~e:)!pU!

4~!MS8XOqUo!~:)un[Je8N . 'MOI8qp8U!J8P'pJOMleu5!s841 "85ewepA~8dOJd

s~!n:)J!:)p8z!5J8U8 4~!MS8XOq'" JOI..Jn[u!ue U!~lnS8JPlno:) 4:)!4M s8:)!~:)eJd8Jesun JO

8snJJOsl8ued J8>te8Jq~!n:)J!:)Je8N. ,~~spJeze4 o~UO!~U8"eJnOAlie:) o~p8sn S!10qWASS!41

:5U!MOIIOJ 84~ "'o~ P8~!W!1~ou S! ~nq 's8pnl:)U! S!41

's~!n:)J!:)8/1!1Je8Uloo~S!4~8sn ~ou00 108WAS

:pJeze4>t:)°4s:)!J~:)813 1~31'V

~NIN~"M" A13:1'VS

NO/.1 "VWHO.:JN/ J...13.:J"VS.1N"V.1HOdW/

SJaJ\!JC4:>und :>!lneJp"H ~eJC ~:>!no ,,331N

~ GREENLEE' Quick Dra~ Hydraulic Punch ~

IMPORTANTSAFETYINFORMATION S

A WARNING A WARNING ~

A component failure could throw . Inspect tool for wear or damage. Replace any

broken parts. worn, damaged, or missing components with

~. Do not allow anyone to stand in .Greenlee replacement parts. A damaged or .

... l. front of the punch or behind the Improperly assembl.ed tool.c.an break and strike

h draulic ram. nearby 'p~rsonnel with sufficient force to cause

y severe Injury or death. l. Close access doors or covers on .

any equipment that is in line with . Inspect the punch, die, draw stud, and spacers for

the unch or ram. Y"ear or.damage. Replace any worn or damaged

p Items with Greenlee replacement parts. Replace;

Failure to observe this warning can any punches that have dull cutting surfaces.

result in severe injury or death.

A WARNING A WARNING

Do not exceed the rated capacity of this tool.

Do not attempt to punch a hole Exceeding the rated capacity could cause a :

through two or more layers of component failure, which could throw broken pans!

material. This will bend or break the with great force. fc

d~athw stud t af nd could throw parts Failure to observe this warning can result in severe; "

WI grea orce. injury or death. [. i

Failure to observe this warning can ~~

result in severe injury or death. \ !

A WARNING .::;

..)

..l:

A WAR N I N G Do not operate the pump lever after the ram motion }:,

stops. Continuing to operate the pump lever after the I:,

Set up the tool properly. An improper setup could ram motion stops will damage the driver and could j:

cause a component to fail and strike nearby propel internal parts with great force, striking nE:arby '1

personnel with great force. personnel. :~

. Thread the punch completely onto the draw stud. 1

All of the punch threads must be engaged by the I

draw stud threads. Inc?mplete assembly could A CAUTION '.:~

cause a component failure. .. ~

. Use only Greenlee punches, dies, and draw . , . ~studs. Other manufacturers' components might Use this tool for the manufacturer.s In.tended pur- ;

t .th t d th f t d b th Oh pose only. Use other than that which IS described In

no WI s an e orces genera e y IS punc th OI It ' . . rt dd . IS manua can resu In Injury or prope y amage.

river.

Failure to observe these warnings can result in ~

severe injury or death. Note: Keep all decals clean and legible, and replace J

when necessary. :

;

GreenleeTextron I Subsidiary of Textron Inc. 4 4455 Boeing Dr. . Rockford, IL 61109-2988 USA. 815/397.7

OLOL-L6£/9~g.vsn gg6Z-60~~911'pJO!>t:)o~. .JO5U!90899PP 9 .:)UI UOJJxel!O ~e!P!sqns I UO4X81"'-' OLOL-L6£/9~E

SUO!~:>!J~saJoN UO!~!SOd5u!leJedo

(:10O~~o~:lo O~):)o £v o~:)o ~~- aJn~BJ8dw815u!leJedo

snoauella:>s!w

I!O:>!lnBJpA4a81uaaJ9 p!nl:l p8puewwo:Je~

"/e!JeleWlees (U01!I\)uoqJe.?OJOnlJpue (N eune) el!Jl!ULfl!Mesn JOjpele) sIlo

.?!JeLfluAs'SUO!SlnWeI!O'JeleM 'SIlO.?!lneJpALfLfl!Melq!ledwo:) :Al!l!q!ledwo':)plnl:J

s6u!J dn>l:>BqUOIJ81pUB'uoqJB:>OJOnlJ'al!J~!N slees

(cU!09.£) cww v.L9 lelol

(cU!~£'~) cww 0.8£ J!oAJese~

(cU!LO.~)cww 6.££ elqesn

(U!/cU!£90.0) ww/cw:> v£O.O 8>tOJIS

awnloA

(ql OOO'O~)N 08v'vv (wnW!XBw) 8JnSS8Jd5u!leJedo

pasol:) 8dA11!n:JJ!:)

e~ea:>!lneJp"H

"ap!n9 UO!~:>alaspn~s MBJOpUBA~!:>BdB:)"O~JaJa~ (wnW!XBW)SS8U>l:J!41Ie!Jele~

"ap!n9 UO!~:>818Spn~s MBJOpUBA~!:>BdB:)"O~JaJa~ (wnW!XBW)J8J8We!o4:>und

(ql 000'9~) N 89~' ~L (wnW!XBW)8:>J°.:Jpms MBJO

(ql 08) N 99£ (wnW!XBw) 8:JJ°.:JalPUBH

lal\BJ~pn~sMBJpwnw!u!w (..098'0)ww ~~ (wnw!xew)a>toJjS

eJea le:>!Ue4:>aw

(ql v.L) 6>1v.£ 145!aM/SSB~ 8J8 j

(..9L.~~) ww v~£ ... ... 415ualllBJe/lO AesuII

06MeJa )j:>!no8S906L I 8Sv06L-Suo!suaw!o

(ql 9.9) 6>16v.~ 145!aM/SSB~

(..9~.0~) ww 09~ (papuaJxa 81Pue44J!M)4IP!M

(..9~9.9~) ww L6£.' ""..' ".." " pnJS MeJO ..t/£ 41!M

(..9~9.~~) ww ~~£ pms MeJOIn041!M

415ual

MeJO )j:>!no 8S908L I 8Sv08L-suo!suaw!o 'S8:>E

8:>eld9~ .

(ql 9L.9) 6>109.~ 145!aM/SSB~ pe6Bwep

(..9~'0~) ww 09~ '.'..""." '..'.." (papu8Jx8 81Pue441!M)4IP!M JOISJ9:>eds

(..00.6~) ww ~8v ' pms MeJO"t/£ 41!M 9sne:>a

(..00.9~) ww 90v "..."'.."..' '...' pms MeJOIn041!M 9>t!JJSPUI

415ual JOp9

xal~ MeJO)j:>!no8S90LL I 8SPOLL-suo!suawIO A~~~~

".ap!n9 UOij:>818Spms MBJO pue AJ!:JedeJ..01JeJa~

uo!JeWJoJul uo!~e:>!lddv

SUO!Je~

SJ8J\!Ja 4:>und :>!lneJpftH ~eJa ~:>!no 331N33HO- - -

~GREENLEE'" Quick Dra~ Hydraulic Punch ~~

Capacity and Draw Stud Selection Guide Opera

~ 10 9a. (0.1345" [3.4 mm])

~ Mild Steel

mmm 10 9a. (0.1345" [3.4 mm]) .16 9a. (0.0598" [1.5 mm])

lllillil1 Stainless Steel Mild Steel and 1/8" Soft Aluminum

StandardandSlug-Buste~ Punches Slug-Splitte~ Punches

DrawStuds. 1/2" 3/4" 1-7/32" 1" 1-1/4" 1-1/2" 2" 1/2" 3/4" 1-7/32" 1" 1-1/4"

and Accessories can. can. can. can. can. can. can. can. can. can.

00.885- 01.115" 01.362" 01.701" 01.951" 02.416" 00.885" 01.115" 01.362" 01701"

15.2mm28.3mm 34.6mm43.2mm49.6mm61.5mm15.2mm28.3mm 34.6mm43.2mm

UUIIIUU IUID- -O~ [J!!I]J]D

1614SS 1924M 33967

3/8"Draw Stud Spacer Adapter

0- - - - III"' ~

1924M 29451

Spacer 7/16" Draw Stud

0-- i))))))))))))) ))))))))D

1924M 31872

Spacer 3/4" Draw Stud

iJ)))))))))))) ))))))))D

31872

3/4" Draw Stud 1. Drills

02. Turnt

- - -CIIID exterM

1924M 33967 3. Asser1

Spacer Adapter com~

4. Threa

If the I

campi

:) Close

until tt

(, Open

Step-up F

The 1/2" c

Sile of the

After enlsr

to punch tI

Greenlee Textron 1Subsidiary of Textron Inc. 6 4455 BoeingDr. " Rockford.IL 61109-2988USA.815/397.

OLOL-L6£/S~8 .vsn 8862:-60~~911'pJoJ>t:Jo~. "JO6u!eO8SSvv L ":JUIuoJJxel JOAJe!P!sqns I UOJIXalaalu~ .' .'fi[~

'al04 leU!} 8414~UOO

pasn S! pms MBJp ..v/£ a4~ 'a104 101!da415u!5Je1U9 ,.

,,'6u!4:>und dn-da~s" pelle:> S! S!4~:a104IOI!d841JO

a4~ aSBaJ:>U!o~ pasn U8ijO S! 4:>und aZ!S-I!npUO~"Will

6u!4:>und dn-dll

"4:>und 84~ 81\0W8~ 'qOU)j al\lBI\ aSeal8J841u9do '9

.IB!J8~BW84~ 46noJ4~ 1.18~8Idwo:JS!4:Jund8411~1J1,

81PUB4J81\8184~ dwnd 'qOU)j al\lBI\ ase81818418SOj~t'

"P8181dwoo

"18UUOSJ8d 8q ~ou I.Bw al04 84~ '~45!~~ouS!4:Jund8lj1~

I.qJB8U 6U!)j!J~S'8:>JOJ~B8J6 4~!M sjJBd IBUJ8~U!18dOJd "~46!~S! ~!I!~un pn~s MBJp 84~ O~uo4:Jund841pe8JIU

Plno:> pUB J81\!Jp 84~ 86BWBP II!M sdo~s UO!~OWWBJ "8104 ~Ol!da4~ O~U!jJasul 'SIU8uodUXXI

84~J8ijB J81\81dwnd 84~8~BJ8doo~6u!nu!~uo:) 'sdo~s pn~sMBJppUB8!P a~B!JdoJdde84181QWassy

UOI~OWWBJ 84~ J8ijB J81\81dwnd 84~ 8~BJado ~ou 00

, 'wel 841PU8jX8

~ NIN1::1"MV I.llnJO~8S!M)j:>01:>J8~uno:>qou)j al\lBI\ase8181841wnl

'a104101!del~

810H~Ol

pn~sMeJa ~

/~ 8!a

qou)t8/1le/\8se818't:j \ '

(UMOljS8S909L / 8SvO9L)

J8/1!Jalj:Jund MeJa >j:J!no

81PueHJ8/181

UO!teJadQ

SJaA!JO 4:>und :>!lneJp"H cwMeJO'>I:>!nO33'N33~~ - -

I~ GREENLEE" Quick Dra~ Hydraulic Punch D ~~

Maintenance Trouble~

Maintenance and.repairs s~o.uld be performed in a dust- Oil Leaks Prc

free area by qualified technicians. . Check for external oil leaks.

This unit requires minimum maintenance because it .Check that the release valve knob andstemare

has a closed hydraulic system and all internal parts closed tightly and seating properly.

are lubricated by the hydraulic fluid. Lubricate lever pins . .

lightly. Keep contaminants away from the ram and .Remove the reservoir handle and checkfor 011leaks

cylinder. Store with the lever down and hydraulic around the rubber bladder and bladderplug.

pressure released. Ram Section Will Not Rotate

1 Adding Hydraulic Oil (7904SBI 79065B Only)

1. Place the driver in a vise in a vertical position with 1. Loosen and readjust the set screw.

the handlesup. Unscrewthe reservoirhandleand 2. Holdthe punchdriverwiththeramsectiondown.

remove the bladder plu~. Open the release valve 3. Apply a small amount of penetratingoiltothe

knob to assure the ram ISfully extended. cylinder at the attachment point, andthenwork"

2. Fill the rubber bladder to the point of overflow with ram section back and forth.

Greenleehydraulicoil. 4. Apply a small amountof SAE30oiltothecytindl'

3. Purge air from the system: collar next to the pump block.

Pump the lever handle several times to remove air

from the pumping chamber. Close the release valve

knob and pump the lever handle until the ram

completes its full travel. Repeat as necessary.

Note: Open the release valve knob slowly so the

ram extends slowly. Rapid return of oil and air may

cause the oil to overt/ow the rubber bladder.

If this procedure fails to remove air, remove the

bladder plug and open the release valve knob. Place

thumb over the plug hole in the bladder and squeeze

the bladder while pumping the lever handle several

times. Close the release valve knob and pump the

lever handle until the ram completes its full travel.

Repeat as necessary.

4. Fill the rubber bladder to the point of overflow and -

replace the bladder plug. Wipe the bladder clean of

excess oil and reassemble the reservoir handle.

ReservoirHandle . -

LeverHandle g BladderPlug

RubberBladder

ReleaseValveKnob

GreenleeTextronI Subsidiaryof TextronInc. 8 4455BoeingDr..Rockford,IL61109-2988USA.81

OLOL-L6£/5~9.'v'sn 996G-60~~911'pJO!>t:Jo~. "JO5U!808551717 6 ':JUIUOJJX81!OAJe!P!sqnsI UOJIX81~ OI.OL.L6t19"~

'UOij:)8S,,8:)ueu8~U!elf.J.

84~U!"I!O :)!lneJpAH6u!PPV"10£ d8~So~J818'd 'W8~SASU!J!V

,,"8p!nE) 'pJe4 OO~

UO!~:)818Spn~s MeJO pue A~!:)ede:)"o~J818'd JO>t:)!4~OO~S!p84:)und 6U!8q le!J8~elf.J

"O8p!nE)UO!~:)818Spn~s MeJO 'S8!JOSs8:):)eJO'8!P

pue A~!:)ede:)"pue "uo!~eJ8do" o~J818'd '4:)und 108sn JOAlqw8sse J8doJdwi

°UO!~:)8S ,,8:)ueu8~U!elf.J.

84~U!"I!O :)!lneJpAH6u!PPV. o~J818'd '181\811!0Mol

,,'8p!n~ UO!~:)818Spn~s 'S8!JOSs8:):)eJO'9!P

MeJOpueA~!:)ede:).pue"Uo!~eJ8do"O~J819'd '4:)und109snJOAlqw8sseJ8dOJdWI "81044:Jund100

~pawa~ alqeqOJd asne:>alqeqOJd w81qOJd

SJaJ\!Ja 4:>und :>!lneJpJ.H ~eJa >t:>!no 331N33H ,.:

vsn e41U!pelU!Jd wO:>"UOJlXel"eeIUeeJ6" MMM

£98l-vl9/008 :xe::l epeue:)

.998~-L6£/9~8'l£9l-~9v/008 :xe::l~sn . 98LO-9£v/008 :(e:>!Jew~4JjON)e:>!AJesJeWOISn:)

Lvl6-L6£/9~8 :xe::l. OLOL-L6£/9~8:(leUO!JeUJeJul)e:>!AJesJewoJsn:)

~sn 886l-60~ ~911'pJO!">I:>o~'e"!JO5u!eO899vv

, ":>ulUOJlXello 1.Je!P!sqns I uOJlXel eelueeJE>

I 1~(.}1~~:~~'33'N33HD

9~-vl£ x vl-9/£ 'pms 'J8~dep\;7' l"L96£ £09 L96££

\ J8~depelJO4S,,9/£ 'M8J:)S ~"£vOO£09 SSv~9 ~

9L9" x L£"~x L9L" 'J8:)eds 9"Bvl£ £09 Wvl6~

[ l~"vX9~-v/£'pn~SMeJO ~"UB~£09 UB~£

188~Sss8Iu!e~s,,9~/L'pn~sMeJO l"~9v6l09 ~9v6l

. UO!ld!J:>sea .oN Jjed "ONle:>

Sa!JOSsa:>:>v pue spn~s MeJa

SJaJ\!JOlI:>und :>!lneJp~H~eJO }t:>!nO~33'N3

Andere Handbücher für Quick Draw 7804SB

Dieses Handbuch passt für folgende Modelle

Inhaltsverzeichnis

Andere Greenlee Crimpwerkzeuge Handbücher

Greenlee

Greenlee EK6FTILX Bedienungsanleitung

Greenlee

Greenlee GATOR EK1550LX Bedienungsanleitung

Greenlee

Greenlee HK06AT Bedienungsanleitung

Greenlee

Greenlee GATOR EK1240LX Bedienungsanleitung

Greenlee

Greenlee GATOR EK12ID Bedienungsanleitung

Greenlee

Greenlee GATOR EK1240 Bedienungsanleitung

Greenlee

Greenlee 1990 Bedienungsanleitung

Greenlee

Greenlee GATOR EK06FT Bedienungsanleitung

Greenlee

Greenlee GATOR EK425 Bedienungsanleitung

Greenlee

Greenlee EK6ATLX Bedienungsanleitung

Greenlee

Greenlee GATOR EK628 Bedienungsanleitung

Greenlee

Greenlee E12CCXLX Bedienungsanleitung

Greenlee

Greenlee GATOR EK210 Bedienungsanleitung

Greenlee

Greenlee GATOR EK6IDLX Bedienungsanleitung

Greenlee

Greenlee EK1550FLX Bedienungsanleitung

Greenlee

Greenlee LPK1550 Bedienungsanleitung

Greenlee

Greenlee GATOR EK22GL Bedienungsanleitung

Greenlee

Greenlee LPK1240K Bedienungsanleitung

Greenlee

Greenlee GATOR GREEK628LX11 Bedienungsanleitung

Greenlee

Greenlee UAP32GL GATOR Bedienungsanleitung

Greenlee

Greenlee LPK1240 Bedienungsanleitung

Greenlee

Greenlee K30GL Bedienungsanleitung

Greenlee

Greenlee GATOR EK1240K Bedienungsanleitung

Greenlee

Greenlee GATOR EK06AT Bedienungsanleitung

Beliebte Crimpwerkzeuge Handbücher anderer Marken

Panduit

Panduit CT-1000 Administratorhandbuch

JST

JST CS 10 Bedienungsanleitung

molex

molex 63811-5100 Bedienungsanleitung

Danfoss

Danfoss ET4200 Bedienungsanleitung

Tyco Electronics

Tyco Electronics PRO-CRIMPER III Bedienungsanleitung

TE Connectivity

TE Connectivity 2063528-1 Bedienungsanleitung

molex

molex 63825-3000 Bedienungsanleitung

Tyco Electronics

Tyco Electronics 69156-1 Bedienungsanleitung

CRH

CRH CRL CBLHCT1 Bedienungsanleitung

Emerson

Emerson Klauke ES 105CFM Bedienungsanleitung

KIMBALL MIDWEST

KIMBALL MIDWEST 27-798 Bedienungsanleitung

Danfoss

Danfoss ET4350 Bedienungsanleitung

Milwaukee

Milwaukee M18 Bedienungsanleitung

HOGERT

HOGERT HT1P169 Bedienungsanleitung

Textron

Textron ESG105L Bedienungsanleitung

Tyco Electronics

Tyco Electronics 90035-3 Bedienungsanleitung

Emerson

Emerson Klauke ES 20RMCCFB Bedienungsanleitung

Continental Refrigerator

Continental Refrigerator PC150HD Bedienungsanleitung