Guardian SkyMast 00271 Bedienungsanleitung

Product Name: SkyMast

Instruction Manual

Part #: 00271; 00315; 00325; 00335; 00345

Do not throw away these instructions!

Read and understand these instructions before using equipment!

Introduction 1

Applicable Safety Standards 1

Worker Classifications 1

Safety Information 10

Product Specific Applications 2

Limitations 2-3

Components and Specifications 4

Maintenance, Cleaning, and Storage 9

Inspection 9

Installation and Use 5-8

Inspection Log 9

Labels 11

Introduction

Thank you for purchasing a Guardian Fall

Protection SkyMast. This manual must be

read and understood in its entirety, and

used as part of an employee training

program as required by OSHA or any

applicable state agency.

This and any other included instructions

must be made available to the user of the

equipment. The user must understand how

to safely and effectively use the SkyMast,

and all fall safety equipment used in

combination with the SkyMast.

User Information

Date of First Use:

Serial #:

Trainer:

User:

Applicable Safety Standards

When used according to instruction specifications, this product meets or exceeds all applicable OSHA 1926

Subpart M, OSHA 1910, ANSI Z359.1-2007, and ANSI A10.32-2012 standards for fall protection. Applicable

standards and regulations depend on the type of work being done, and also might include state-specific

regulations. Consult regulatory agencies for more information on personal fall arrest systems and associated

components.

Worker Classifications

CAUTION

Understand the following definitions of those who

work near or who may be exposed to fall hazards.

Qualified Person: A person with an accredited degree or certification, and with extensive experience or

sufficient professional standing, who is considered proficient in planning and reviewing the conformity of fall

protection and rescue systems.

Competent Person: A highly trained and experienced person who is ASSIGNED BY THE EMPLOYER to be

responsible for all elements of a fall safety program, including, but not limited to, its regulation, management,

and application. A person who is proficient in identifying existing and predictable fall hazards, and who has

the authority to stop work in order to eliminate hazards.

Authorized Person: A person who is assigned by their employer to work around or be subject to potential or

existing fall hazards.

It is the responsibility of a Qualified or Competent person to supervise the job site and ensure all

applicable safety regulations are complied with.

Guardian Fall Protection 6305 S. 231st St., Kent, WA 98032 phone: (800) 466-6385 fax: (800) 670-7892 www.guardianfall.com

Product Specific Applications

Personal Fall Arrest: SkyMast may be used to support a MAXIMUM 3 PFAS for use in Fall Arrest

applications. Structure must withstand loads applied in the directions permitted by the system of

at least 5,000 lbs. Applicable D-ring: Dorsal.

• MUST be used in combination with Leading Edge (LE) SRL. Maximum free fall is 2’.

Restraint: SkyMast may be used in Restraint applications. Restraint systems prevent workers

from reaching the leading edge of a fall hazard. Always account for fully deployed length of

lanyard/SRL. Structure must withstand loads applied in the directions permitted by the system of

at least 1,000 lbs. No free fall is permitted. Restraint systems may only be used on surfaces with

slopes up to 4/12 (vertical/horizontal). Applicable D-rings: Dorsal, Chest, Side, Shoulder.

WARNING

Use of equipment in unintended applications may result in serious

injury or death. Maximum 1 attachment per connection point.

For all applications: worker weight capacity range

(including all clothing, tools, and equipment) is 130-310 lbs. per worker.

FALL CLEARANCE CALCULATION

Lanyard length

(6’ total)

Safety factor

(3’ total)

Deceleration

distance (4’ total)

Height of harness

dorsal D-ring from

worker’s feet

(6’ total)

Required

distance

from

anchorage

(19’ total)

Limitations

Fall Clearance: There must be sufficient

clearance below the anchorage connector

to arrest a fall before the user strikes the

ground or an obstruction. When calculating

fall clearance, account for a MINIMUM 3’

safety factor, deceleration distance, user

height, length of lanyard/SRL, and all other

applicable factors.

Diagram shown is an example fall

clearance calculation ONLY.

Swing Falls: Prior to installation or use, make

considerations for eliminating or minimizing

all swing fall hazards. Swing falls occur when

the anchor is not directly above the location

where a fall occurs. Always work as close to in

line with the anchor point as possible. Swing

falls significantly increase the likelihood of

serious injury or death in the event of a fall.

Ø: Total Working Angle

X: Working Distance

Along Leading Edge

Y: Distance From

Leading Edge

Guardian Fall Protection 6305 S. 231st St., Kent, WA 98032 phone: (800) 466-6385 fax: (800) 670-7892 www.guardianfall.com

Compatibility: When making connections with SkyMast, eliminate all possibility of roll-out. Roll-out occurs

when interference between a hook and the attachment point causes the hook gate to unintentionally open

and release. All connections must be selected and deemed compatible with SkyMast by a Competent Person.

All connector gates must be self-closing and self-locking, and withstand minimum loads of 3,600 lbs. See the

following for examples of compatible/incompatible connections:

Connector

closed and

locked to

D-ring. OK.

Two or more

snap hooks or

carabiners

connected to

each other. NO.

Two connectors

to same

D-ring. NO.

Connector

directly to

horizontal

lifeline. NO.

Connector

to integral

lanyard.

NO.

Connector

directly to

webbing.

NO.

Application

that places

load on gate.

NO.

Incompatible

or irregular

application,

which may

increase risk

of roll-out. NO.

Correct Anchorage Positioning:

This chart details allowable working zones required

to reduce risk of swing falls and improper side loading.

ALWAYS adhere to information specified by chart.

Anchor Distance

From

Leading Edge (Y)

Working Distance

Along Roof Edge

(Either Direction) (X)

Working Angle

From

Perpendicular (Ø)

6’

10’

15’

20’

25’

30’

35’

40’

45’

50’

55’

60’

8’

9’ - 9”

11’ - 7”

13’ - 3”

14’ - 6”

16’

17’ - 2”

18’ - 3”

19’ - 4”

19’ - 10”

21’ - 4”

22’ - 3”

53°

45°

38°

33°

30°

28°

26°

24°

23°

21°

For example, if the anchorage connector is 6’ from the leading

edge (Y), the working distance (X) is 8’ in each direction from

the perpendicular, which translates to a 53° working angle.

Guardian Fall Protection 6305 S. 231st St., Kent, WA 98032 phone: (800) 466-6385 fax: (800) 670-7892 www.guardianfall.com

Components and Specifications

Materials: galvanized steel.

SkyMast Skyhook Anchor and SRLs sold separately.

SRL Cradles

SkyMast Cleats

SkyMast Skyhook Anchor

(not included)

SkyMast

Center Post

Part # Weight Description

00271

00315

00325

00335

00345

40.8 lbs.

14 lbs.

SkyMast Skyhook. Applicable roof pitch: 1/12 - 3/12.

SkyMast Skyhook. Applicable roof pitch: 4/12 - 6/12.

SkyMast Skyhook. Applicable roof pitch: 7/12 - 9/12.

SkyMast Skyhook. Applicable roof pitch: 10/12 - 12/12.

SkyMast Anchor

SkyMast

Extension Legs

Guardian Fall Protection 6305 S. 231st St., Kent, WA 98032 phone: (800) 466-6385 fax: (800) 670-7892 www.guardianfall.com

Installation and Use

Prior to installation, plan your system:

1. PFAS equipment must be selected and deemed compatible with SkyMast by a Competent Person.

2. Eliminate or minimize all risk of swing fall.

3. Determine desired location for anchor; ensure location is free of debris, rot, decay, cracking, and hazardous

materials. NEVER install on gable ends, fascias, rake ends, overhangs, bottom cords, collar boards, spliced

sections, or substrate incapable of withstanding application minimum loads.

4. Ensure selected SkyMast Skyhook Anchor is compatible with pitch of installation location. SkyMast Skyhook

Anchor MUST be used in combination with SkyMast. SkyMast Skyhook Anchor MUST be Part # 00315, 00325,

00335, or 00345.

SkyMast Skyhook Installation:

MINIMUM substrate requirements:

• Wood: 3/4” CDX or better.

• Metal: 20g or thicker.

• Concrete: 2,000 p.s.i. or better.

SkyMast Skyhook Anchor MUST install flush against substrate.

SkyMast Skyhook Anchors may be placed a MAXIMUM 16’ apart.

SkyMast Skyhook Anchors MUST be placed a MINIMUM 10’ from all leading edges of fall hazards.

1. Place SkyMast Skyhook Anchor over selected roof ridge. Anchor must lie flush with substrate.

2. Ensure all fasteners are those supplied by Guardian Fall Protection, or are deemed compatible by a

Competent Person.

• For installations on wood and metal, use (18) #14x10 2” screws or better. NEVER use nails.

• For installations on concrete, use (18) concrete fasteners that have been selected and deemed compatible

with SkyMast Skyhook Anchors by a Competent Person.

Guardian Fall Protection 6305 S. 231st St., Kent, WA 98032 phone: (800) 466-6385 fax: (800) 670-7892 www.guardianfall.com

• Wood/Metal installation: Install SkyMast Skyhook with (18) #14-10 2” screws (9 per side), as shown. All

fasteners MUST be installed through roof sheathing and into roof truss or other compatible support beam.

• Concrete installation: Must be done directly on substrate, and never through any intermediary substrates. Use

same fastener configuration as wood/metal install.

(9 per side) #14-10 2”

screws. Install as

shown. ALL fasteners

installed into roof

truss or compatible

support beam.

SkyMast Installation:

1. Attach SkyMast Extension Legs to SkyMast Cleats using (2) supplied and attached Dowel Pins.

Extension Leg

Cleat

Dowel Pin

Guardian Fall Protection 6305 S. 231st St., Kent, WA 98032 phone: (800) 466-6385 fax: (800) 670-7892 www.guardianfall.com

2. Place SkyMast Center Post over SkyMast Skyhook Anchor Connection Point. Secure Center Post to SkyMast

Skyhook Anchor with supplied and attached Dowel Pin.

SkyMast

Center Post

Skyhook

Connection Point

Dowel Pin

3. Attach assembled SkyMast Extension Legs and Cleats to Center Post, and secure with Dowel Pins.

Extension Legs

Center Post

Dowel Pin

4. Install Cleats to roof with (24) #14-10 2” screws (12 per side), as shown. Fasteners MUST be installed

through roof sheathing and be fully embedded into roof truss or compatible support beam. Install fasteners

slightly off-center from each other to avoid splitting truss. Cleats MUST lie flush with substrate. If installing

onto concrete, fasteners must be selected and deemed compatible by a Competent Person.

(12 per side) #14-10 2” screws

installed through sheathing and

into truss or support beam.

5. Attach compatible SRL to installation location(s) on SkyMast. Secure SRLs with supplied and attached Dowel

Pins. Ensure SRL is fully installed and secured prior to use. ALWAYS read and understand all SRL manufacturer’s

instructions. Attach complete and compatible PFAS to SRL.

SRL installation

locations

Guardian Fall Protection 6305 S. 231st St., Kent, WA 98032 phone: (800) 466-6385 fax: (800) 670-7892 www.guardianfall.com

Maintenance, Cleaning, and Storage

If SkyMast fails inspection in any way, immediately remove it from service, and contact Guardian to inquire

about its return or repair.

Cleaning after use is important for maintaining the safety and longevity of SkyMast. Remove all dirt,

corrosives, and contaminants from SkyMast before and after each use. If SkyMast cannot be cleaned with plain

water, use mild soap and water, then rinse and wipe dry. NEVER clean SkyMast with corrosive substances.

When not in use, store equipment where it will not be affected by heat, light, excessive moisture, chemicals,

or other degrading elements.

Prior to EACH use, inspect SkyMast for deficiencies, including, but not limited to, corrosion, deformation, pits,

burrs, rough surfaces, sharp edges, cracking, rust, paint buildup, excessive heating, alteration, and missing or

illegible labels. IMMEDIATELY remove SkyMast from service if defects or damage are found, or if exposed to

forces of fall arrest.

Ensure that applicable work area is free of all damage, including, but not limited to, debris, rot, rust, decay,

cracking, and hazardous materials. Ensure that selected work area will support the application-specific

minimum loads set forth in this instruction manual. Work area MUST be stable.

At least every 6 months, a Competent Person other than the user must inspect SkyMast. Competent Person

inspections MUST be recorded in inspection log in instruction manual and on equipment inspection grid

label. The Competent Person must sign their initials in the box corresponding to the month and year

the inspection took place.

During inspection, consider all applications and hazards SkyMast have been subjected to.

Inspection

Inspection Log

If equipment fails inspection IMMEDIATELY REMOVE FROM SERVICE.

Date of First Use: __________________.

Product lifetime is indefinite as long as it passes pre-use and Competent Person inspections. User must

inspect prior to EACH use. Competent Person other than user must complete formal inspection at least

every 6 months. Competent Person to inspect and initial.

This inspection log must be specific to one SkyMast. Separate inspection logs must be used for each

SkyMast. All inspection records must be made visible and available to all users at all times.

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