HAKO Hakomatic B115R Bedienungsanleitung

Operating Manual

Hakomatic B115R (7090.11/.21/.35/.41/.51/.81/.91)

Preface

Dear Customer,

We are certain that the excellent quali-

ties of the vehicle will justify the faith

you have shown in us through your pur-

chase.

Please read the Chapter "Safety Infor-

mation" prior to starting the vehicle to

ensure it is operated and used safely.

Your safety, and that of others, basical-

ly lies in your ability to control and oper-

ate the vehicle. Before using the

equipment for the first time, read this

original manual thoroughly, act accord-

ing to the information contained and

keep it in a safe place for future refer-

ence or subsequent owners. The oper-

ating manual contains all the most

important information regarding opera-

tion, maintenance and service.

Throughout this manual, texts which

concern safety are indicated by the cor-

responding danger pictogram. Should

you have any questions in respect of

the vehicle or operating instruction

manual, your authorized Hako dealer is

available to provide help at any time.

You are expressly advised that you

cannot base any legal claims on the in-

formation contained in this manual. En-

sure only original spare parts are used

should any repairs be necessary. Only

such original spare parts warrant that

the equipment is reliably ready to use at

all times. We reserve the right to make

technical modifications in the interest of

further development.

Valid as of: September 2011

Hako-Werke GmbH

D-23843 Bad Oldesloe

Hamburger Str. 209-239

Tel. ++49 (04531) 8060

Intended use

The Hakomatic B115R is a scrubber

dryer for the wet cleaning of hard floors.

Any use beyond this is regarded as im-

proper use. The manufacturer is not

considered liable for any damage re-

sulting from improper use; the user is

solely responsible for all the potential

risks involved. Intended use also in-

cludes maintaining and observing the

operating, maintenance and repair con-

ditions prescribed by the manufacturer.

The Hakomatic B115R may only be op-

erated, serviced and repaired by per-

sonnel who are familiar with the work

involved and are aware of the risks.

The applicable accident prevention

laws must be observed and any gener-

ally accepted health and safety direc-

tives must be maintained. The

manufacturer is not deemed liable for

any damage resulting from unauthor-

ized modifications to the vehicle.

Introduction

Based on the conception, design and

construction of the model introduced

onto the market by us, the machine

complies with the applicable basic safe-

ty and health requirements stipulated in

the EC directives (refer to the Declara-

tion of Conformity). The EC Declaration

of Conformity is no longer considered

valid in the event of modifications to the

machine not authorized by us.

The manufacturer is not deemed liable

for any damage resulting from unau-

thorized modifications to the vehicle.

Notes on warranty

The terms defined in the purchase

agreement apply. Claims for compen-

sation related to damage are excluded

from the terms of warranty when the

damage is the result of failure to ob-

serve regulations concerning service

and maintenance. Maintenance work

must be performed by authorized Hako

service centers and confirmed in the

“Maintenance Report” which serves as

a warranty logbook.

The following are excluded from the

terms of warranty: wear and tear

through overuse, defective fuses, im-

proper handling and use or unauthor-

ized modifications. Claims under the

terms of warranty are annulled when

damage occurs to the vehicle resulting

from the use of parts or accessories not

explicitly approved by us or from failure

to observe maintenance regulations.

Acceptance of the vehicle

The vehicle must be inspected directly

after delivery for signs of transport dam-

age. Replacements for transport dam-

age will be made when confirmation is

provided immediately by the transport-

ing company with regard to the damage

and send the damage report to us to-

gether with the consignment note.

Introduction

Table of Contents

Preface. . . . . . . . . . . . . . . . . . 2

Intended use . . . . . . . . . . . . . 2

Notes on warranty . . . . . . . . . 3

Acceptance of the vehicle . . . 3

1 Safety Information . . . . . . . . 6

1.1 Safety and warning labels . . . 6

1.2 General information . . . . . . . . 7

1.3 Operating information. . . . . . . 7

1.4 Maintenance information . . . . 8

1.5 Particular risks . . . . . . . . . . . . 9

1.6 Environmental protection . . . 10

1.7 Labels on the vehicle . . . . . . 11

2 Operation . . . . . . . . . . . . . . 15

2.1 Unpacking . . . . . . . . . . . . . . 15

2.2 Prior to starting up for the first

time . . . . . . . . . . . . . . . . . . . 15

2.2.1 Instruction. . . . . . . . . . . . . . . 15

2.2.2 Assembling the squeegee . . 15

2.2.3 Battery type . . . . . . . . . . . . . 16

2.2.4 Installing the trough battery . 17

2.2.5 Installing the driving/block

battery . . . . . . . . . . . . . . . . . 18

2.2.6 Checking the battery plugs. . 19

2.2.7 Initial battery charge. . . . . . . 19

2.3 Cleaning operation. . . . . . . . 20

2.3.1 Check the battery charge. . . 21

2.3.2 Charging the battery. . . . . . . 21

2.3.3 Emptying the waste water tank

2.3.4 Filling the clean water tank. . 24

2.3.5 Adjusting the driver's seat . . 25

2.3.6 Switching the vehicle on. . . . 26

2.3.7 Charge status indicator . . . . 27

2.3.8 Switching the vehicle off. . . . 28

2.3.9 After completing cleaning. . . 29

2.4 Service code table . . . . . . . . 30

2.5 Loading and transporting . . . 31

2.6 Special equipment and

accessories . . . . . . . . . . . . . 32

3 Operation . . . . . . . . . . . . . . 34

3.1 Method of operation . . . . . . . 34

3.2 Operating and indicator

elements. . . . . . . . . . . . . . . . 35

3.2.1 Left-hand operating panel . . 35

3.2.2 Right-hand operating panel . 37

3.2.3 On the vehicle . . . . . . . . . . . 43

4 Technical Data . . . . . . . . . . 46

5 Maintenance and

Service . . . . . . . . . . . . . . . . 49

5.1 Hako system maintenance. . 49

5.2 Proof of Maintenance . . . . . 50

5.3 Maintenance Plan . . . . . . . . 51

5.4 Battery system . . . . . . . . . . . 55

5.4.1 Water filling system . . . . . . . 56

5.4.2 Charge status indicator (TSG) .

5.4.3 Servicing the driving batteries .

5.4.4 Disposing of batteries. . . . . . 56

5.5 Waste water and clean water

tank . . . . . . . . . . . . . . . . . . . 57

5.5.1 Cleaning the clean water tank .

5.5.2 Cleaning the clean water filter .

5.5.3 Cleaning the waste water tank.

5.6 Disk brush head . . . . . . . . . . 59

5.6.1 Cleaning the brushes . . . . . . 60

5.6.2 Changing the brushes . . . . . 60

5.7 Cylindrical brush head . . . . . 61

5.7.1 Emptying the dirt hopper . . . 62

Table of Contents

5.7.2 Disassembling the brushes . 62

5.7.3 Installing the brushes . . . . . . 62

5.8 Deflector. . . . . . . . . . . . . . . . 63

5.8.1 Pivoting the deflector away . 63

5.8.2 Changing the deflector rubber .

5.9 Squeegee. . . . . . . . . . . . . . . 64

5.9.1 Cleaning the squeegee . . . . 65

5.9.2 Changing the sealing strips . 65

5.9.3 Adjusting the sealing strips. . 66

EC Declaration of Conformity

Safety Information

1 Safety Information

1.1 Safety and warning labels

All information related to personal safe-

ty, safety of the vehicle and environ-

mental protection are assigned the

following symbols throughout the oper-

ating manual:

Symbol Hazardous for ... Definition

Danger persons

or property Safety information to prevent the development of haz-

ardous situations resulting from ignoring or failing to

follow instructions or prescribed work procedures.

Note the equipment Important information on handling the equipment in

order to maintain its functionality.

Ecological hazard the environment Ecological hazard through the use of substances

which represent a potential hazard to health and the

environment.

Safety Information

1.2 General information

• In addition to the information provid-

ed in this operating manual, all the

legally applicable health and safety

provisions must be observed.

• Before starting up the vehicle for the

first time, read the operating manual

supplied with it thoroughly as well as

any separate manuals provided with

additional or attachment devices and

observe all the information during

work.

• The vehicle may only be operated,

serviced and repaired by personnel

trained by Hako technical experts.

• Particular attention should be paid to

the information regarding safety.

Technical expertise is the key to pre-

venting errors when operating the

equipment and ensuring trouble-free

operation.

• The operating manual must always

be kept at the operating location of

the vehicle and, as a result, should

kept in a safe place on the vehicle.

• If the equipment is sold or rented out,

these documents should be trans-

ferred to the new owner/operator.

The transfer should be confirmed!

• The warning labels attached to the

equipment provide important infor-

mation concerning safe operation.

Labels which are illegible or missing

must be replaced.

• Original spare parts must be used to

ensure safety.

1.3 Operating information

• Before starting the vehicle up for the

first time, the battery to be used must

be fully charged, properly, by imple-

menting the initial battery charge

routine. Please pay attention to the

operating manual provided with the

charging unit as well as the manual

from the battery manufacturer. Hako

assumes no liability for damage to

the battery caused by a fault when

the battery is charged for the first

time.

• Check the operational safety of the

vehicle each time before starting it

up! Clear any faults immediately!

• Before starting work, the operator

must be fully familiar with all adjust-

ment, operating and control ele-

ments as well as their respective

function! It is too late to do this when

the vehicle is actually in operation!

• Always wear heavy duty, non-slip

footwear when working with the vehi-

cle.

• The vehicle may only be driven and

the equipment used on those surfac-

es which have been approved by the

contractor or person appointed by

him.

Safety Information

• When using the vehicle, it is essen-

tial to pay attention to third parties,

especially children.

• Start driving immediately after

switching on the brush head drive

otherwise imprints of the brush could

be produced on the floor. Always

raise the brush head before driving

over thresholds.

• Only use cleaning agents suitable for

the vendor (non-foaming) and ob-

serve all the use, disposal and warn-

ing information provided by the

cleaning agent manufacturer.

• Never vacuum up any explosive flu-

ids, undiluted acids or solvents! Ex-

amples of these include gasoline,

paint thinner and heating oil, which

can form explosive gases or mix-

tures when swirled up with the vacu-

umed air, and also acetone,

undiluted acids and solvents if they

corrode materials in the vehicle.

• For safety reasons, the driver's seat

is equipped with a seat contact

switch. The vehicle can only be start-

ed when the operator is sitting on the

driver's seat. The function of the seat

contact switch must not be by-

passed.

• The vehicle is not suitable for clear-

ing up hazardous, inflammable or

explosive fluids, dust or substances.

• It is forbidden to use the vehicle in

potentially explosive atmospheres.

• It is forbidden to transport persons or

heavy objects.

• It is forbidden to tow machines or op-

erate as a trailer.

• Remove the ignition key to prevent

unauthorized use of the vehicle.

• When driving the vehicle to the area

of use, the squeegee and brush

head must be raised. The style of

driving must be adapted to the local

conditions.

• The vehicle has been conceived for

use on level surfaces with a maxi-

mum gradient of 2%.

• Drive slowly on wet ground due to

the risk of skidding, particularly when

cornering. Drive especially slowly

when cornering while driving down-

hill.

• Only drive uphill on gradients up to

10% for maximally 1 minute and with

the utmost care.

1.4 Maintenance information

• Operating personnel must complete

the necessary daily and weekly

maintenance work. All other mainte-

nance work must be completed at

your nearest authorized Hako ser-

vice center.

• The maintenance work and mainte-

nance intervals prescribed in the op-

erating manual must be adhered to.

• Suitable tools must be used for

cleaning and maintenance work.

• The vehicle must be inspected by a

recognized technical expert in re-

spect of operational safety, within

the terms of the applicable accident

prevention laws, at reasonable inter-

vals (we recommend at least once a

year) and following modification or

repairs .

• Spare parts must comply with the

minimum technical requirements

stipulated by the manufacturer! This

is ensured by the use of original

spare parts.

• The vehicle and motors must be

switched off prior to cleaning or ser-

vicing it or to replacing parts.

• Remove the ignition key to prevent

unauthorized use of the vehicle.

Safety Information

• Always disconnect the battery plug

before starting any work on the elec-

trical installation.

• It is not permitted to clean the vehicle

with a pressure washer or steam

blaster.

• It is not permitted to use aggressive

and corrosive cleaning agents.

• Allow the vehicle to dry after being

cleaned, e.g. over the weekend.

• Only start the vehicle up when all the

safety equipment has been installed

and brought to its protecting position.

• When working in the area of the

raised waste water tank, it must be

opened fully to prevent it accidentally

slamming shut.

1.5 Particular risks

Electronics

• Only use original fuses with the pre-

scribed amperage.

• In the case of defects in the electrical

installation, switch the vehicle off im-

mediately and clear the fault.

• Work on the electrical equipment

may only be carried out by electri-

cians who have received the neces-

sary training and in accordance with

the electrical engineering regula-

tions.

• The vehicle's electrical equipment

must be inspected/checked at regu-

lar intervals. Defects, such as loose

connections and cable damage,

must be rectified immediately.

Batteries

• Observe the information in the oper-

ating manual provided by the battery

manufacturer.

• Batteries may only be handled and

changed by properly skilled mainte-

nance personnel.

• Due to a change in the center of

gravity, only approved batteries may

be installed at the intended position.

• Never lay any metallic objects or

tools on batteries - risk of short cir-

cuit!

• Ensure sufficient ventilation in the

charging area when charging the

batteries – risk of explosion!

• To prevent creeping currents,

always keep the batteries clean and

dry and protect from becoming

soiled, e.g. by metal dust.

• Batteries must not be connected or

disconnected when live.

• When closing the seat console, pay

attention that no cables are dam-

aged.

• It is forbidden to eat, drink and

smoke in battery charging rooms.

• Wash you hands thoroughly after

handling batteries.

• For further safety information, see

supplementary sheet 88-60-2556 -

Notes on driving batteries.

Safety equipment

• Never operate the vehicle without

the hood being closed and locked

(safety regulation)!

Safety Information

1.6 Environmental protection

• Personnel must have the necessary

skills when working with substances

which represent a risk to health and

the environment, e.g. oils and lubri-

cants.

• Always observe the applicable legal

regulations and local directives when

disposing of refuse, waste water and

cleaning agents, also refer to the

German Water Resources Act

(WHG).

• Used batteries must not be thrown in

the household waste.

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