HAKO Scrubmaster B 310 R/WZB 960 Bedienungsanleitung

Instruction Manual

Scrubmaster B 310 R/WZB 960 (7580.30)

Introduction

Preface

Dear customer,

We hope that the excellent qualities of

the vehicle justify the faith you have

shown in us by purchasing the product.

Your safety, and that of others, is de-

pendent on your ability to control the ve-

hicle. Please read this translation of the

originalmanualbeforeusingthevehicle

for the first time, act according to the in-

formation contained and keep it in a

safe place for future reference or sub-

sequent owners. In order to ensure that

you can work with the vehicle safely,

please read the chapter on safety be-

fore starting it up.

The operating manual contains all the

important information you need to oper-

ate, maintain and service the vehicle.

Sectionsofthisoperatingmanualwhich

arerelevanttosafetyare marked by the

hazard label. If you have any questions

with regard to the vehicle or operating

manual, you can contact your Hako ser-

vice partner at any time.

We would like to emphasize that no le-

gal claims can be asserted in respect of

anyinformationprovidedinthismanual.

Please pay attention that only original

spare parts should be used for any nec-

essary maintenance and repair work.

Only original spareparts can guarantee

long, reliable equipment operation. We

reserve the right to make technical im-

provements.

Valid as of: April 2014

Hako GmbH

23843 Bad Oldesloe

Hamburger Straße 209-239

Telephone: +49 4531 806-0

Intended use

The Scrubmaster B 310 R is a large-

area scrubber-drier designed for wet

cleaning rough and structured hard

floors inside buildings, such as in multi-

storey car parks or logistics and indus-

trial areas. This machine is intended for

commercial use. Any use beyond this is

regarded as improper use. The manu-

facturer is not considered liable for any

damage resulting from improper use;

the user is solely responsible for all the

risks.

The scrubber drier has not

been approved for use on pub-

lic paths and roads.

Intended use also includes maintaining

and observing the operating, mainte-

nance and repair conditions prescribed

by the manufacturer.

The scrubber drier may only be operat-

ed, serviced and repaired by personnel

who are familiar with the work involved

and are aware of the risks.

The applicable accident prevention

laws must be observed and any gener-

ally accepted health and safety direc-

tives must be maintained.

Based on the conception, design and

Introduction

construction of the vehicle introduced

onto the market by us, the vehicle com-

plies with the applicable basic safety

and health requirements stipulated in

the EC Directive (refer to the Declara-

tion of Conformity). This declaration is

no longer considered valid in the event

of modifications to the vehicle not au-

thorized by us. The manufacturer is not

deemed liable for any damage resulting

from unauthorized modifications to the

vehicle.

Notes on warranty

The terms defined in the purchase

agreement apply. Claims for compen-

sation related to damage are excluded

from the terms of warranty when the

damage is the result of failure to ob-

serve regulations concerning service

and maintenance. Maintenance work

must be performed at authorized Hako

service centers and confirmed in the

“Maintenance Report” which serves as

a warranty logbook. 

The following are excluded from the

terms of warranty: wear and tear

through overuse, defective fuses, im-

proper handling or unauthorized modifi-

cations. Claims under the terms of war-

ranty are annulled when damage oc-

curs to the vehicle resulting from the

useofparts oraccessoriesnotexplicitly

approved by us or from failure to ob-

serve maintenance regulations.

Acceptance of the vehicle

Inspect the vehicle immediately on de-

livery for signs of transport damage.

These will be replaced when the dam-

age is immediately confirmed by the

haulage contractor and the damage re-

port is sent to our authorized sales part-

ner together with the consignment note.

Introduction

Contents

Introduction . . . . . . . . . . . . . 2

Preface. . . . . . . . . . . . . . . . . . 2

Intended use . . . . . . . . . . . . . 2

Notes on warranty . . . . . . . . . 3

Acceptance of the vehicle . . . 3

1 Safety Information . . . . . . . . 6

1.1 Safety and warning labels . . . 6

1.2 General information . . . . . . . . 7

1.3 Operating information. . . . . . . 8

1.4 Maintenance information . . . 10

1.5 Particular risks . . . . . . . . . . . 11

1.5.1 Electronics . . . . . . . . . . . . . . 11

1.5.2 Batteries. . . . . . . . . . . . . . . . 12

1.6 Environmental protection . . . 13

1.7 Labels on the vehicle . . . . . . 14

2 Starting Up . . . . . . . . . . . . . 18

2.1 Instruction. . . . . . . . . . . . . . . 18

2.2 Initial battery charge. . . . . . . 18

2.3 Prior to starting up for the first

time . . . . . . . . . . . . . . . . . . . 19

2.3.1 Installing the rotary brushes. 19

2.3.2 Installing and adjusting 

the squeegee . . . . . . . . . . . . 22

2.3.3 Adjusting the driver's seat . . 23

2.4 Before starting up daily . . . . 23

3 Operation . . . . . . . . . . . . . . 24

3.1 Method of operation. . . . . . . 24

3.1.1 Rotary brush head . . . . . . . . 24

3.1.2 Squeegee. . . . . . . . . . . . . . . 26

3.1.3 Suction turbines (suction). . . 27

3.1.4 Solution tank . . . . . . . . . . . . 28

3.1.5 Recovery tank . . . . . . . . . . . 28

3.1.6 Traction drive . . . . . . . . . . . . 29

3.1.7 Brakes . . . . . . . . . . . . . . . . . 29

3.1.8 Batteries and charger. . . . . . 30

3.1.9 Options. . . . . . . . . . . . . . . . . 32

3.2 Operating and indicator 

elements. . . . . . . . . . . . . . . . 34

3.2.1 Operating elements 

in the driver's cab. . . . . . . . . 34

3.2.2 Left-hand operating panel . . 37

3.2.3 Right-hand operating panel . 42

3.2.4 Operating elements on the 

vehicle . . . . . . . . . . . . . . . . . 45

3.3 Operation . . . . . . . . . . . . . . . 49

3.3.1 Switching the vehicle on. . . . 49

3.3.2 Accelerating . . . . . . . . . . . . . 49

3.3.3 Stopping and parking. . . . . . 50

3.3.4 Cleaning. . . . . . . . . . . . . . . . 50

3.3.5 Switching the vehicle off. . . . 52

3.3.6 Loading and transporting the

vehicle . . . . . . . . . . . . . . . . . 52

3.4 After finishing work. . . . . . . . 53

3.5 Function faults . . . . . . . . . . . 54

3.5.1 Error code table . . . . . . . . . . 54

3.5.2 Other function faults. . . . . . . 55

4 Technical Data . . . . . . . . . . 56

5 Maintenance and 

Service . . . . . . . . . . . . . . . . 62

5.1 Hako system maintenance. . 62

5.2 Maintenance report . . . . . . . 63

5.3 Maintenance schedule. . . . . 64

5.3.1 Hako system maintenance,

customer . . . . . . . . . . . . . . . 64

5.3.2 Hako system maintenance I. 67

5.3.3 Hako system maintenance II 70

5.3.4 Hako system maintenance 

III/S (safety check) . . . . . . . . 71

5.4 Battery system . . . . . . . . . . . 72

5.4.1 Charging batteries . . . . . . . . 73

5.4.2 Servicing the driving 

batteries . . . . . . . . . . . . . . . . 74

5.4.3 Disassembling the trough 

battery . . . . . . . . . . . . . . . . . 74

5.4.4 Installing the trough battery . 75

5.4.5 Disposing of batteries. . . . . . 76

Contents

5.4.6 Total discharge signal

transducer . . . . . . . . . . . . . . 76

5.5 Solution tank. . . . . . . . . . . . . 77

5.5.1 Filling the solution tank. . . . . 78

5.5.2 Emptying the solution tank. . 78

5.5.3 Cleaning the draining

hose cap. . . . . . . . . . . . . . . . 78

5.5.4 Cleaning the filter in the

solution feed. . . . . . . . . . . . . 78

5.6 Recovery tank . . . . . . . . . . . 79

5.6.1 Emptying the recovery tank . 80

5.6.2 Cleaning the recovery tank. . 80

5.6.3 Cleaning the draining

hose cap. . . . . . . . . . . . . . . . 82

5.6.4 Cleaning the air intake filter . 82

5.6.5 Cleaning the openings to the

solution tank. . . . . . . . . . . . . 82

5.7 Rotary brush head . . . . . . . . 83

5.7.1 Emptying and cleaning the

waste container . . . . . . . . . . 84

5.7.2 Changing the rotary brushes 85

5.7.3 Cleaning the contact

surfaces . . . . . . . . . . . . . . . . 86

5.7.4 Adjusting the locking lever for

the brush holder. . . . . . . . . . 86

5.7.5 Installing new rubber 

deflector strips . . . . . . . . . . . 87

5.7.6 Adjusting the rotary

brush head. . . . . . . . . . . . . . 88

5.7.7 Direction of rotation of the 

rotary brushes . . . . . . . . . . . 88

5.8 Squeegee. . . . . . . . . . . . . . . 89

5.8.1 Cleaning the squeegee . . . . 89

5.8.2 Disassembling the squeegee 89

5.8.3 Installing the squeegee . . . . 89

5.8.4 Changing the sealing strips . 90

5.8.5 Adjusting the support rollers. 90

5.9 Wheels. . . . . . . . . . . . . . . . . 91

5.9.1 Front wheel . . . . . . . . . . . . . 91

5.9.2 Rear wheels. . . . . . . . . . . . . 91

5.10 Electrical installation. . . . . . . 92

5.10.1 Red control lamps . . . . . . . . 92

5.10.2 Error codes. . . . . . . . . . . . . . 92

5.10.3 Fuses . . . . . . . . . . . . . . . . . . 92

5.10.4 Drive control relay . . . . . . . . 92

5.11 Cleaning the vehicle. . . . . . . 92

5.12 Transporting and towing. . . . 93

EC Declaration of

Conformity........................... 95

Safety Information

1 Safety Information

1.1 Safety and warning labels

All texts related to personal safety,

safety of the vehicle and environmental

protection are assigned the following

symbols throughout the operating man-

ual:

Symbol Hazardous for ... Definition

Danger persons

or property Safety information to prevent the development of haz-

ardous situations resulting from ignoring or failing to

follow instructions or prescribed work procedures.

Note the equipment Important information on handling the equipment in

order to maintain its operability.

Ecological hazard the environment Risk to the environment through using substances

which represent a health or pollution hazard.

Safety Information

1.2 General information

• The scrubber drier fulfills all the ap-

plicable safety and health require-

ments stipulated in the EU directives

with regard to its planning, construc-

tional design and final construction

as introduced by us onto the market.

In the case of modifications to the ve-

hicle not approved by us, the EC

Declaration of Conformity enclosed

in this operating manual loses its va-

lidity.

• In addition to the information provid-

ed in this operating manual, all legal-

ly applicable health and safety provi-

sions must be observed.

• Before starting up the vehicle for the

first time, read the operating manual

supplied with it thoroughly as well as

any separate manuals provided with

additionalorattachmentdevicesand

observe all the information during

work.

• The vehicle may only be operated,

maintained and repaired by persons

trained by Hako or authorized to do

so by Hako.

• This vehicle is not intended to be

used by persons (including children)

with limited physical or mental capa-

bilities or persons without sufficient

experience and ability.

• Particular attention shouldbepaid to

the information regarding safety.

Technical expertise is the key to pre-

venting errors when operating the

equipmentandensuring trouble-free

operation.

• The operating manual must always

be kept at the operating location of

the vehicle and, as a result, should

kept in a safe place on the vehicle.

• Ifthe equipmentissoldorrented out,

these documents should be trans-

ferred to the new owner/operator.

The transfer should be confirmed!

• The warning labels attached to the

equipment provide important infor-

mation concerning safe operation.

Labels which are illegible or missing

must be replaced.

• Original spare parts must be used to

ensure safety.

• If you want to shut the vehicle down,

render it inoperable. It must not rep-

resent a source of danger for chil-

dren.

Safety Information

1.3 Operating information

• Before starting the vehicle up for the

firsttime,the batterytobeusedmust

be fully charged, properly, by imple-

menting the initial battery charge

routine. Please pay attention to the

operating manual provided with the

charging unit as well as the manual

from the battery manufacturer. Hako

assumes no liability for damage to

the battery caused by a fault when

the battery is charged for the first

time.

• Before starting the vehicle up, al-

ways check it is in a proper condition

and that it is safe to drive and oper-

ate. Clear up any faults and defects

immediately! Never operate the vehi-

cle without functional safety equip-

ment.

• Warning: Do not use the vehicle

without a protective roof structure

(refer to "Accessories", "Cab safety

roof") in areas where the driver is at

risk of being hit by falling objects

(e.g.warehouses).Contactthetrade

association responsible for you as to

whether obligations exist in this re-

spect.

• The scrubber drier must be subject-

ed to an inspection in respect of its

operationally safe condition at least

once a year by an authorized techni-

cal expert. The results of the inspec-

tion must be documented in writing

and kept safe at least until the next

inspection.

• Floor cleaning vehicles may only be

operated by suitable personnel who

have been trained to operate the

equipment, have proven their capa-

bility to operate the vehicle to the

contractor or person appointed by

him and have been explicitly

charged by him to operate the vehi-

cle.

• Before starting work, operating per-

sonnel must be fully familiar with all

adjustment, operating and control el-

ements as well as their respective

function! It is too late to do this when

the vehicle is actually in operation!

• The warning labels attached to the

scrubber drier provide important in-

formation concerning safe operation.

• Wet floors are a potential risk for slip-

ping! Ensure to provide the corre-

sponding information and warning

signs.

• If the floor is excessively wet, check

the vehicle for leaks and that the

sealing strips are in a good condi-

tion. If the sealing strips are dam-

aged, change them immediately.

• Onlyusecleaningagentssuitablefor

the vendor (non-foaming) and ob-

serve all the use, disposal and warn-

ing information provided by the

cleaning agent manufacturer.

• It is forbidden to use the vehicle in

potentially explosive atmospheres.

• The vehicle is not suitable for clear-

ing up health-hazardous, inflamma-

ble or explosive fluids, dust or sub-

stances.

• Ride-on equipment may only be set

into motion from the seat (seat con-

tact switch).

• The seat contact switch must never

be bypassed or the function immobi-

lized in any way (e.g. by placing a

heavy load on the seat).

• It is forbidden to transport people on

the vehicle!

• Always wear heavy duty, non-slip

footwear when working with the vehi-

cle.

• Start driving immediately after

switching on the brush head drive,

Safety Information

otherwiseimprintsofthebrushcould

be produced on the floor.

• The vehicle may only be driven on

and the equipment used on those

surfaces which have been approved

by the contractor or person appoint-

ed by him.

• The manner of driving must be

adapted to the local conditions (floor

characteristics, presence of persons

in the vicinity, obstacles, etc.).

• When using the vehicle, it is essen-

tial to pay attention to third parties,

especially children.

• Never leave the vehicle unattended

while motors are still running and it

has not been locked against unin-

tended movement.

• To prevent authorized used of the

vehicle, lock the drive by removing

the key from the key switch.

• When transporting the vehicle, the

motors must be shutdown.

• Only open empty recovery tanks.

• The scrubber drier may only be driv-

en on hard-surfaced, sufficiently

non-slip ground (e.g. asphalt, con-

crete) which is free of oil, water,

snow etc.

• The vehicle may only be driven on

gradients to a maximum of 6% for a

maximum of five minutes when in

work mode. Do not drive the vehicle

on slopes with a gradient steeper

than the limit gradient indicated on

the vehicle.

• The vehicle may only be driven on

gradients to a maximum of 15% for a

maximum of one minute when in

transport mode. When driving the

vehicle in transport mode, the

ground must be clean and dry, i.e.

free of dirt, oil, snow, water etc., par-

ticularly when driving on gradients.

Safety Information

1.4 Maintenance information

Properly completed vehicle mainte-

nance is an important protective mea-

sure for preventing accidents.

• The maintenance work and mainte-

nance intervals prescribed in the op-

erating manual must be adhered to.

• Operating personnel must complete

the necessary daily and weekly

maintenance work. All other mainte-

nance work must be completed at

your nearest authorized Hako ser-

vice center.

• Before starting any cleaning and

maintenance work or replacing

parts, switch off the engine and mo-

tors, remove the key from the key

switch and pull out the battery plug.

This is particularly important in re-

spect of work on the electrical sys-

tem!

• Before working on the brushes,

switch off the scrubbing unit, set the

key switch to position 0 and remove

the key.

• The scrubbing unit may only be dis-

assembled and installed by service

personnel.

• Suitable tools must be used for

cleaning and maintenance work.

• Spare parts must comply with the

minimum technical requirements

stipulated by the manufacturer! This

is ensured by the use of original

spare parts.

• When working in the area of the

raised seat console, it must be pivot-

ed up fully to prevent it accidentally

closing or suddenly slamming shut.

• Itisnotpermittedtocleanthevehicle

with a pressure washer or steam

blaster.

• Clean the recovery tank regularly to

protect it from the accumulation of

dirt, viruses, bacteria, etc.

• It is not permitted to use aggressive

and corrosive cleaning agents.

• Allow the vehicle to dry after being

cleaned, e.g. over the weekend.

• The vehicle must be checked by a

recognized technical expert in re-

spect of operational safety at rea-

sonable intervals (we recommend at

least one a year), particularly with re-

gard to protective equipment and

locks and following modifications or

repair.

• Only start the vehicle up when all the

safetyequipmenthasbeeninstalled,

is functional and brought to its pro-

tecting position.

• The vehicle has been set up for op-

eration using low-maintenance

trough batteries. If other battery

types are to be used, the vehicle

must be adjusted for them at an au-

thorized Hako service center.

• Observe the information in the oper-

ating manual provided by the battery

manufacturer. It must be available to

operating and maintenance person-

nel at all times.

• Batteries may only be handled and

changed by properly skilled mainte-

nance personnel.

• When installing the trough battery,

use appropriate lifting gear.

• Only use batteries and chargers rec-

ommended by us. The full terms of

warranty can only be accepted when

these units are used.

• Pay attention that the insulation on

the charger is not initially damaged

and not damaged during the charg-

ing process. The cable must not rub

against anything. Do not use the

charger if the insulation is damaged.

• Always wear appropriate protective

clothing when handling the battery

(e.g. protective gloves, finger stalls,

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