HAKO Cleanserv PB51/2000 Bedienungsanleitung

Instruction Manual

Cleanserv PB51/2000 (7675)

Preface

Dear Customer,

We are certain that the excellent quali-

ties of the vehicle will justify the faith

you have shown in us through your pur-

chase.

Please read the Chapter "Safety Infor-

mation" prior to starting the vehicle to

ensure it is operated and used safely.

Your safety, and that of others, basical-

ly lies in your ability to control and oper-

ate the vehicle. Before using the

equipment for the first time, read this

original manual thoroughly, act accord-

ing to the information contained and

keep it in a safe place for future refer-

ence or subsequent owners. The oper-

ating manual contains all the most

important information regarding opera-

tion, maintenance and service.

Throughout this manual, texts which

concern safety are indicated by the cor-

responding danger pictogram. Should

you have any questions in respect of

the vehicle or operating instruction

manual, your authorized Hako dealer is

available to provide help at any time.

We explicitly point out that no legal

claims may be asserted based on the

information contained in this manual.

Ensure only original spare parts are

used should any repairs be necessary.

Only such original spare parts warrant

that the equipment is reliably ready to

use at all times. We reserve the right to

make technical modifications in the in-

terest of further development.

Valid as of: April 2014

Hako GmbH

D-23843 Bad Oldesloe

Hamburger Str. 209-239

Telephone: +49 04531 806-0

Preface

Proper use

The Cleanserv PB51/2000 has been

exclusively designed for cleaning hard

floors of indoor areas. This machine is

suitable for industrial use in e.g. hotels,

schools, clinics, factories, shops, offic-

es and rental stores. Using these ma-

chines beyond this scope of application

will be deemed improper use; The man-

ufacturer cannot be held liable for con-

sequential damages. The term of

proper use also includes operation,

maintenance and repair work to be per-

formed in compliance with the manufac-

turer's specifications.

The Cleanserv PB51/2000 may be op-

erated, serviced and repaired by per-

sonnel only that are familiar with the

machineandawareofpossiblehazards

involved.

The applicable accident prevention

laws must be observed and any gener-

ally accepted health and safety direc-

tives must be maintained.

Based on the conception, design and

construction of the vehicle introduced

onto the market by us, the vehicle com-

plies with the applicable basic safety

and health requirements stipulated in

the EC Directive (refer to the Declara-

tion of Conformity). This declaration is

no longer considered valid in the event

of modifications to the vehicle not au-

thorized by us. The manufacturer is not

deemed liable for any damage resulting

from unauthorized modifications to the

vehicle.

The machine has not

been designed for col-

lecting dusts which are

detrimental to health or

explosive dusts.

Notes on warranty

The terms defined in the purchase

agreement apply. Claims for compen-

sation related to damage are excluded

from the terms of warranty when the

damage is the result of failure to ob-

serve regulations concerning service

and maintenance. Maintenance work

must be performed by authorized Hako

service centers and confirmed in the

“Maintenance Report” which serves as

a warranty logbook. 

The following are excluded from the

terms of warranty: wear and tear

through overuse, defective fuses, im-

proper handling and use or unauthor-

ized modifications. Claims under the

terms of warranty are annulled when

damage occurs to the vehicle resulting

from the use of parts or accessories not

explicitly approved by us or from failure

to observe maintenance regulations.

Acceptance of the vehicle

The vehicle must be inspected directly

after delivery for signs of transport

damage. Replacements for transport

damage will be made when confirma-

tion is provided immediately by the

transporting company with regard to

the damage and you send the damage

report to our authorized contractual

partner together with the consignment

note.

Proper use

Table of Contents

Preface . . . . . . . . . . . . . . . . . . . . . . . 2

Proper use. . . . . . . . . . . . . . . . . . . . . 3

Notes on warranty . . . . . . . . . . . . . . . 3

Acceptance of the machine. . . . . . . . 3

1 Safety Information . . . . . . . . 5

1.1 General Safety Information . . 5

1.2 Safety and Warning Symbols. 6

1.2.1 Generally Applicable Symbols 6

1.3 Labels at the Machine . . . . . . 7

1.4 Operation/Safety Information . 9

1.5 Information on Cleaning. . . . 10

1.6 Maintenance Instructions . . . 11

1.7 Disposal . . . . . . . . . . . . . . . 13

1.8 Accident Prevention Regula-

tion . . . . . . . . . . . . . . . . . . . . 13

2 First Operation . . . . . . . . . . 14

2.1 Battery System. . . . . . . . . . . 14

2.1.1 Mount Battery. . . . . . . . . . . . 15

2.1.2 Charge Batteries . . . . . . . . . 16

2.2 Before Work. . . . . . . . . . . . . 17

2.3 Switch the machine on. . . . . 17

2.4 End of work . . . . . . . . . . . . . 17

3 Operation . . . . . . . . . . . . . . 18

3.1 Control Elements and Indica-

tors. . . . . . . . . . . . . . . . . . . . 18

3.1.1 Key Switch . . . . . . . . . . . . . . 18

3.1.2 Emergency OFF Switch. . . . 18

3.1.3 Battery Charge Indication. . . 18

3.1.4 Direction and Speed Adjust-

ment. . . . . . . . . . . . . . . . . . . 19

3.1.5 Start-up Lever . . . . . . . . . . . 19

3.1.6 Pad Ground Pressure Indica-

tor. . . . . . . . . . . . . . . . . . . . . 19

3.2 Adjust Pad Ground Pressure 20

3.3 Adjust Working or Transport 

Position . . . . . . . . . . . . . . . . 21

4 Technical Data . . . . . . . . . . 22

5 Maintenance/Service . . . . . 24

5.1 Maintenance Instructions. . . 24

5.2 Remedy . . . . . . . . . . . . . . . . 25

5.3 Maintenance Schedule. . . . . 27

5.4 General Provisions. . . . . . . . 28

5.5 Electric System . . . . . . . . . . 28

5.5.1 Fuses . . . . . . . . . . . . . . . . . . 28

5.5.2 Check battery. . . . . . . . . . . . 28

5.6 Install Pads. . . . . . . . . . . . . . 29

5.7 Replace Sealing Strip. . . . . . 30

5.8 Clean Dust Collector . . . . . . 31

5.9 Clean Housing . . . . . . . . . . . 31

5.10 Check Carbon Brushes . . . . 32

Declaration of Conformity..............33

Table of Contents

Safety Information

1Safety Information

1.1 General Safety Information

Apart from the instructions contained in

this manual, the general safety instruc-

tions and accident prevention regula-

tions, as imposed by law will have to be

complied with. Do not put the Manual

aside without reading it even if you used

similar cleaning machines before. Take

time to read now and save time later.

Machines with known defects must not

be used. It will be of essence to make

yourself familiar with all accessories

and controls, as well as their functions,

before you start working. Avoid the

mess of having to read this book while

trying to run the machine.

Using the machine in areas with explo-

sion hazard is prohibited. The machine

may be used only for cleaning of hard

floorings and for operation on level

ground with a maximum inclination of

up to 2%.

Use the following 16“-Pads and Dust

Bags:

- Polishing Pad peach, PN.: 7856.05

- Polishing Pad jackeroo, PN.: 7853.05

- Polishing Pad champ., PN.: 7854.05

- Polishing Pad blue ice, PN.: 7855.05

- Papier Dust Bag, PN.: 7676.05

- Hepa Dust Bag, PN.: 7677.05

Notethefollowingsafety

information:

- Before use of the machine, check

the Cleanserv PB51/2000 for per-

fect condition and operational

safety.

- The operator has to use the ma-

chine within its design limits.

- This machine has been designed

for dry use. Do not use or store the

machine outdoor or under wet

conditions.

- Do not exceed the maximum incli-

nation of 10% for transport rides

(e.g. on ramps). Do not take the

machine up a ramp in forward

mode. Uphill ride must not exceed

a duration of 2 minutes and has to

be executed with outmost care (Do

not drive on wet, oily or soiled

ramps).

- The operator of the machine has to

wear firm, closed-toed shoes with

protection against slipping.

- Never leave the machine unattend-

ed before the motors are off and

key pulled and the machine is pro-

tected against unintended move-

ments.

- Keep clear of hazard zone.

Safety Information

1.2 Safety and Warning Symbols

1.2.1 Generally Applicable Symbols

One of the following

warning symbols has been attributed to

all paragraphs in this manual referring

to your personal safety, the safety of

your machine and the protection of en-

vironment:

Tab. 1 Versions of safety and

warning symbols used

Symbol

Symbol Hazardous for... Description

DANGER persons and goods dangerous situation

caused by misuse inaccurate adherence of instructions or pre-

scribed work routine

CAUTION the machine important information on handling the Cleanserv PB51/2000 in

order to maintain operability

Ecological hazard the environment due to use of substances representing an inherent danger to

health of environment

Safety Information

1.3 Labels at the Machine

The following safety and information

signs are legibly attached to the ma-

chine. Missing or illegible stickers have

to be replaced.

Hako nameplate (Fig. 1/1)

Nameplate (Fig. 1/2)

Fig. 1 Safety and

information signs

attached to the

machine

Safety Information

Label Information on the operating in-

structions (read and observe) (Fig.2/1)

Label Pad ground pressure (Fig. 2/2)

36 Volt system (Fig. 2/3)

Fig. 2 Safety and

informationsigns

attached to the

machine

Safety Information

1.4 Operation/Safety Information

The Cleanserv PB51/2000 may be run

by qualified personnel only; such per-

sonnelwillhavetohaveevidencedtheir

qualification for running the machine to

the owner or his authorised representa-

tive; operators explicitly will have to be

instructed by the owner or his author-

ized representative to use the machine.

Never leave the machine unattended

before the motors are off and the ma-

chine is protected against unintended

movements. To preclude unauthorised

use of the machine, switch the machine

off and pull the key.

Shut down the motors before transport

of the Cleanserv PB51/2000.

During operation the machine, the oper-

ator has to take account of local condi-

tionsandwhen workinghehas to watch

out for other persons, especially chil-

dren.

Note the following oper-

ating information:

The machine may be used for cleaning

such surfaces approved by the owner

or this authorised representative.

- Do not use the machine on floors

which are not suitable for the ultra-

high speed process (speed of

- 2000rpm max.) such as uneven or

softflooring. The high speed ofthe

machine generates a low pressure

at the pad by which the flooring

may loosen and be thrown off.

- Do not use damaged pads. The

Cleanserv PB51/2000 has not been

designed for collection of dusts

which are hazardous to health or

explosive.

- Never collect explosive fluids, un-

diluted acids and solvents. This in-

cludes gasoline, paint thinners or

fuel oil, which - when penetrating

the air being taken in - may form

explosive vapours or mixtures;

moreoveracetone,undiluted acids

and solvents if they should be ag-

gressive to material used with the

machine.

- Do not get in the near of rotating

parts during operation of the ma-

chine.

- Objects lying on the floor may be

thrown up into the air in the area of

the high-speed pads. Make sure to

remove such objects before opera-

tion.

Safety Information

1.5 Information on Cleaning

Specific safety instruction apply for han-

dling of drive batteries. Before proceed-

ing to cleaning of the machine, pull the

key.

Switchoffthe keyswitch

before cleaning the ma-

chine. Disconnect the

battery plug.

Do not allow water to en-

ter any electric part.

Do not park the machi-

nein the near of stoves,

burners, open flames or

other sources of heat.

Protect the machine

against frost.

Do not clean the ma-

chine by means of va-

pourjetorhighpressure

cleaning equipment.

Do not water the ma-

chine by means of a wa-

terhosesincewatermay

accumulate on the bat-

tery.

Remove accumulated

water.

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