HAKO Hakomatic B 1050 W Bedienungsanleitung

Instruction Manual

Hakomatic B 1050 W (7580.22)

Introduction

Preface

Dear Customer,

Please read this original manual tho-

roughly before starting the vehicle for

the first time and keep it in the vicinity of

the vehicle for future reference or sub-

sequent owners.

We are certain that the excellent quali-

ties of the vehicle will justify the faith

you have shown in us through your

purchase.

Please read the Chapter "Safety Infor-

mation" prior to starting the vehicle to

ensure it is operated and used safely.

Your safety, and that of others, basical-

ly lies in your ability to control and ope-

rate the vehicle. Therefore, read the

operating manual thoroughly before

starting the vehicle up for the first time.

The operating manual contains all the

most important information regarding

operation, maintenance and service.

Throughoutthisoperatingmanual,texts

which concern safety are indicated by

corresponding symbols.

Should you have any questions in re-

spect of the vehicle or operating manu-

al, your authorized Hako dealer is

available to provide help at any time.

We would like to emphasize that no le-

gal claims can be asserted in respect of

anyinformationprovidedinthismanual.

Please pay attention that only original

spare parts should be used for any ne-

cessary maintenance and repair work.

Only original sparepartscanguarantee

long, reliable equipment operation. We

reserve the right to make technical im-

provements.

Valid as of: January 2010

Hako-Werke GmbH

23843 Bad Oldesloe

Hamburger Straße 209-239

Telephone: +49 4531 806-0

Intended use

The Hakomatic B 1050 W is a large-

area scrubber-drier designed for wet

cleaning rough and structured hard

floors inside buildings, such as in multi-

storey car parks or logistics and indu-

strial areas. Any use beyond this is re-

garded as improper use. The

manufacturer is not considered liable

foranydamage resulting from improper

use;the useris solelyresponsibleforall

the risks.

The Hakomatic B 1050 W has

not been approved for use on

public paths and roads.

Intended use also includes maintaining

and observing the operating, mainte-

nance and repair conditions prescribed

by the manufacturer.

The Hakomatic B 1050 W may only be

operated, serviced and repaired by per-

sonnel who are familiar with the work in-

volved and are aware of the risks.

The applicable accident prevention

laws must be observed and any gene-

rally accepted health and safety directi-

ves must be maintained.

Based on the conception, design and

construction of the vehicle introduced

Introduction

onto the market by us, the vehicle com-

plies with the applicable basic safety

and health requirements stipulated in

the EC Directive (refer to the Declarati-

onofConformity).Thisdeclarationisno

longer considered valid in the event of

modifications to the vehicle not authori-

zed by us. The manufacturer is not de-

emed liable for any damage resulting

from unauthorized modifications to the

vehicle.

Notes on warranty

The terms defined in the purchase

agreement apply. Claims for compen-

sation related to damage are excluded

from the terms of warranty when the da-

mage is the result of failure to observe

regulations concerning service and

maintenance. Maintenance work must

be performed at authorized Hako ser-

vice centers and confirmed in the

“Maintenance Report” which serves as

a warranty logbook.

The following are excluded from the

terms of warranty: wear and tear

through overuse, defective fuses, im-

proper handling or unauthorized modi-

fications. Claims under the terms of

warranty are annulled when damage

occurs to the vehicle resulting from the

useofparts oraccessories notexplicitly

approved by us or from failure to obser-

ve maintenance regulations.

Acceptance of the vehicle

The vehicle must be inspected directly

after delivery for signs of transport da-

mage. Replacement will be made when

confirmation isprovided immediatelyby

theGermanFederalRailway(Deutsche

Bahn AG) or the freight carrier with re-

gard to the damage and the damage re-

port is sent to us together with the

consignment note:

Hako-Werke GmbH

Hamburger Straße 209-239

23843 Bad Oldesloe

Introduction

Contents

Introduction . . . . . . . . . . . . . 2

Preface. . . . . . . . . . . . . . . . . . 2

Intended use . . . . . . . . . . . . . 2

Notes on warranty . . . . . . . . . 3

Acceptance of the vehicle . . . 3

1 Safety Information . . . . . . . . 6

1.1 Safety and warning labels . . . 6

1.2 General information . . . . . . . . 7

1.3 Operating information. . . . . . . 7

1.4 Maintenance information . . . . 9

1.5 Particular risks . . . . . . . . . . . 10

1.5.1 Electronics . . . . . . . . . . . . . . 10

1.5.2 Batteries. . . . . . . . . . . . . . . . 10

1.6 Environmental protection . . . 11

1.7 Labels on the vehicle . . . . . . 12

2 Starting Up . . . . . . . . . . . . . 15

2.1 Instruction. . . . . . . . . . . . . . . 15

2.2 Initial battery charge. . . . . . . 15

2.3 Prior to starting up

for the first time . . . . . . . . . . 16

2.3.1 Installing the rotary brushes. 16

2.3.2 Installing and adjusting

the squeegee . . . . . . . . . . . . 19

2.3.3 Adjusting the driver's seat . . 20

2.4 Before starting up daily . . . . 20

3 Operation . . . . . . . . . . . . . . 21

3.1 Method of operation. . . . . . . 21

3.1.1 Rotary brush head . . . . . . . . 21

3.1.2 Squeegee. . . . . . . . . . . . . . . 23

3.1.3 Suction turbines (suction). . . 24

3.1.4 Solution tank . . . . . . . . . . . . 24

3.1.5 Recovery tank . . . . . . . . . . . 24

3.1.6 Traction drive . . . . . . . . . . . . 25

3.1.7 Brakes . . . . . . . . . . . . . . . . . 25

3.1.8 Batteries and charger. . . . . . 25

3.1.9 Options. . . . . . . . . . . . . . . . . 26

3.2 Operating and indicator

elements. . . . . . . . . . . . . . . . 29

3.2.1 Operating elements

in the driver's cab. . . . . . . . . 29

3.2.2 Left-hand operating panel . . 32

3.2.3 Right-hand operating panel . 36

3.2.4 Operating elements

on the vehicle. . . . . . . . . . . . 39

3.3 Operation . . . . . . . . . . . . . . . 43

3.3.1 Switching the vehicle on. . . . 43

3.3.2 Accelerating . . . . . . . . . . . . . 43

3.3.3 Stopping and parking. . . . . . 44

3.3.4 Cleaning. . . . . . . . . . . . . . . . 44

3.3.5 Switching the vehicle off. . . . 46

3.3.6 Loading and transporting

the vehicle . . . . . . . . . . . . . . 46

3.4 After finishing work. . . . . . . . 47

3.5 Function faults . . . . . . . . . . . 48

3.5.1 Error code table . . . . . . . . . . 48

3.5.2 Other function faults. . . . . . . 49

4 Technical Data . . . . . . . . . . 50

5 Maintenance and

Service . . . . . . . . . . . . . . . . 56

5.1 Hako system maintenance. . 56

5.2 Maintenance report . . . . . . . 57

5.3 Maintenance schedule. . . . . 58

5.3.1 Hako system maintenance,

customer . . . . . . . . . . . . . . . 58

5.3.2 Hako system maintenance I. 61

5.3.3 Hako system maintenance II 64

5.3.4 Hako system maintenance

III/S (safety check) . . . . . . . . 65

5.4 Battery system . . . . . . . . . . . 66

5.4.1 Charging batteries . . . . . . . . 67

5.4.2 Servicing the driving

batteries . . . . . . . . . . . . . . . . 68

5.4.3 Disassembling the

trough battery. . . . . . . . . . . . 68

5.4.4 Installing the

trough battery. . . . . . . . . . . . 69

5.4.5 Disposing of batteries. . . . . . 70

Contents

5.4.6 Total discharge signal

transducer (TSG) . . . . . . . . . 70

5.5 Solution tank. . . . . . . . . . . . . 71

5.5.1 Filling the solution tank. . . . . 72

5.5.2 Emptying the solution tank. . 72

5.5.3 Cleaning the draining

hose cap. . . . . . . . . . . . . . . . 72

5.5.4 Cleaning the filter

in the solution feed. . . . . . . . 72

5.6 Recovery tank . . . . . . . . . . . 73

5.6.1 Emptying the

recovery tank . . . . . . . . . . . . 74

5.6.2 Cleaning the

recovery tank . . . . . . . . . . . . 74

5.6.3 Cleaning the

draining hose cap. . . . . . . . . 75

5.6.4 Cleaning the air intake filter . 75

5.6.5 Cleaning the openings

to the solution tank. . . . . . . . 75

5.7 Rotary brush head . . . . . . . . 76

5.7.1 Emptying and cleaning

the waste container . . . . . . . 77

5.7.2 Changing the

rotary brushes . . . . . . . . . . . 78

5.7.3 Cleaning the

contact surfaces. . . . . . . . . . 79

5.7.4 Adjusting the locking lever

for the brush holder . . . . . . . 79

5.7.5 Installing new rubber

deflector strips . . . . . . . . . . . 80

5.7.6 Adjusting the

rotary brush head. . . . . . . . . 80

5.7.7 Direction of rotation

of the rotary brushes . . . . . . 81

5.8 Squeegee. . . . . . . . . . . . . . . 82

5.8.1 Cleaning the squeegee . . . . 82

5.8.2 Disassembling

the squeegee . . . . . . . . . . . . 82

5.8.3 Installing the squeegee . . . . 82

5.8.4 Changing

the sealing strips . . . . . . . . . 83

5.9 Wheels. . . . . . . . . . . . . . . . . 83

5.9.1 Front wheel . . . . . . . . . . . . . 83

5.9.2 Rear wheels. . . . . . . . . . . . . 83

5.10 Electrical installation. . . . . . . 84

5.10.1 Red control lamps . . . . . . . . 84

5.10.2 Error codes. . . . . . . . . . . . . . 84

5.10.3 Fuses . . . . . . . . . . . . . . . . . . 84

5.10.4 Drive control relay . . . . . . . . 84

5.11 Cleaning the vehicle. . . . . . . 85

5.12 Transporting and towing. . . . 85

EC Declaration

of Conformity . . . . . . . . . . 87

Safety Information

1Safety Information

1.1 Safety and warning labels

All texts related to personal safety, sa-

fety of the vehicle and environmental

protection are assigned the following

symbols throughout the operating ma-

nual:

Symbol Hazardous for ... Definition

Danger persons

or property Safety information to prevent the development of

hazardous situations resulting from ignoring or failing

to follow instructions or prescribed work procedures.

Note the equipment Important information on handling the equipment in

order to maintain its operability.

Ecological hazard the environment Risk to the environment through using substances

which represent a health or pollution hazard.

Safety Information

1.2 General information

• The Hakomatic B 1050 W fulfills all

the applicable safety and health re-

quirements stipulated in the EU di-

rectives with regard to its planning,

constructional design and final con-

struction as introduced by us onto

the market. In the case of modificati-

ons to the vehicle not approved by

us,the EC Declaration of Conformity

enclosed in this operating manual lo-

ses its validity.

• In addition to the information provi-

ded in this operating manual, all le-

gally applicable health and safety

provisions must be observed.

• Before starting up the vehicle for the

first time, read the operating manual

supplied with it thoroughly as well as

any separate manuals provided with

additionalorattachmentdevicesand

observe all the information during

work.

• The vehicle may only be operated,

maintained and repaired by persons

trained by Hako or authorized to do

so by Hako.

• Particular attention should be paid to

the information regarding safety.

Technical expertise is the key to pre-

venting errors when operating the

equipmentandensuringtrouble-free

operation.

• The operating manual must always

be kept at the operating location of

the vehicle and, as a result, should

kept in a safe place on the vehicle.

• Iftheequipmentissoldor rentedout,

these documents should be transfer-

red to the new owner/operator. The

transfer should be confirmed!

• The warning labels attached to the

equipment provide important infor-

mation concerning safe operation.

Labels which are illegible or missing

must be replaced.

• Original spare parts must be used to

ensure safety.

• If you want to shut the vehicle down,

render it inoperable. It must not re-

present a source of danger for child-

ren.

1.3 Operating information

• Before starting the vehicle up for the

firsttime,the batterytobeused must

be fully charged, properly, by imple-

menting the initial battery charge

routine. Please pay attention to the

operating manual provided with the

charging unit as well as the manual

from the battery manufacturer. Hako

assumes no liability for damage to

the battery caused by a fault when

the battery is charged for the first ti-

me.

• Before starting the vehicle up, al-

ways check it is in a proper condition

and that it is safe to drive and opera-

te. Clear up any faults and defects

immediately! Never operate the ve-

hicle without functional safety equip-

ment.

• Warning: Do not use the vehicle wit-

houtaprotective roofstructure(refer

to "Accessories", "Cab safety roof")

in areas where the driver is at risk of

being hit by falling objects (e.g.

warehouses). Contact the trade as-

sociation responsible for you as to

whether obligations exist in this re-

spect.

Safety Information

• The Hakomatic B 1050 W must be

subjected to an inspection in respect

of its operationally safe condition at

least once a year by an authorized

technical expert. The results of the

inspection must be documented in

writingand kept safe atleastuntil the

next inspection.

• Floor cleaning vehicles may only be

operated by suitable personnel who

have been trained to operate the

equipment, have proven their capa-

bility to operate the vehicle to the

contractor or person appointed by

him and have been explicitly

charged by him to operate the vehic-

le.

• Before starting work, operating per-

sonnel must be fully familiar with all

adjustment, operating and control

elements as well as their respective

function! It is too late to do this when

the vehicle is actually in operation!

• The warning labels attached to the

Hakomatic provide important infor-

mation concerning safe operation.

• Wet floors are a potential risk for slip-

ping! Ensure to provide the corre-

sponding information and warning

signs.

• If the floor is excessively wet, check

the vehicle for leaks and that the

sealing strips are in a good conditi-

on.Ifthesealingstripsaredamaged,

change them immediately.

• Onlyusecleaningagentssuitablefor

the vendor (non-foaming) and obser-

ve all the use, disposal and warning

information provided by the cleaning

agent manufacturer.

• It is forbidden to use the vehicle in

potentially explosive atmospheres.

• The machine is not suitable for clea-

ring up health-hazardous, inflam-

mable or explosive fluids, dust or

substances.

• Ride-on equipment may only be set

into motion from the seat (seat con-

tact switch).

• The seat contact switch must never

be bypassed or the function immobi-

lized in any way (e.g. by placing a

heavy load on the seat).

• It is forbidden to transport people on

the vehicle!

• Always wear heavy duty, non-slip

footwear when working with the ve-

hicle.

• Start driving immediately after swit-

ching on the brush head drive, other-

wise imprints of the brush could be

produced on the floor.

• The machine may only be driven on

and the equipment used on those

surfaces which have been approved

by the contractor or person appoin-

ted by him.

• The manner of driving must be adap-

ted to the local conditions (floor cha-

racteristics, presence of persons in

the vicinity, obstacles, etc.).

• When using the vehicle, it is essenti-

al to pay attention to third parties, es-

pecially children.

• Never leave the vehicle unattended

while motors are still running and it

has not been locked against uninten-

ded movement.

• To prevent authorized used of the

vehicle, lock the drive by removing

the key from the key switch.

• When transporting the vehicle, the

motors must be shutdown.

• Only open empty recovery tanks.

• The vehicle may only be driven on

gradients to a maximum of 6% for a

maximum of five minutes. Do not dri-

ve the vehicle on slopes with a gradi-

ent steeper than the limit gradient

indicated on the machine.

Safety Information

1.4 Maintenance information

Properly completed vehicle mainte-

nance is an important protective

measure for preventing accidents.

• The maintenance work and mainte-

nance intervals prescribed in the

operating manual must be adhered

to.

• Operating personnel must complete

the necessary daily and weekly

maintenance work. All other mainte-

nance work must be completed at

your nearest authorized Hako ser-

vice center.

• Before starting any cleaning and

maintenance work or replacing

parts, switch off the engine and mo-

tors, remove the key from the key

switch and pull out the battery plug.

This is particularly important in re-

spect of work on the electrical sy-

stem!

• Before working on the brushes,

switch off the scrubbing unit, set the

key switch to position 0 and remove

the key.

• The scrubbing unit may only be di-

sassembled and installed by service

personnel.

• Suitable tools must be used for

cleaning and maintenance work.

• Spare parts must comply with the mi-

nimum technical requirements stipu-

lated by the manufacturer! This is

ensured by the use of original spare

parts.

• When working in the area of the rai-

sed seat console, it must be pivoted

up fully to prevent it accidentally clo-

sing or suddenly slamming shut.

• Itisnot permittedto cleanthe vehicle

with a pressure washer or steam bla-

ster.

• Clean the recovery tank regularly to

protect it from the accumulation of

dirt, viruses, bacteria, etc.

• It is not permitted to use aggressive

and corrosive cleaning agents.

• Allow the vehicle to dry after being

cleaned, e.g. over the weekend.

• The vehicle must be checked by a

recognized technical expert in re-

spect of operational safety at reaso-

nable intervals (we recommend at

least one a year), particularly with re-

gard to protective equipment and

locks and following modifications or

repair.

• Only startthe vehicle up when all the

safetyequipmenthasbeeninstalled,

is functional and brought to its pro-

tecting position.

• The vehicle has been set up for ope-

rationusinglow-maintenance trough

batteries.If otherbatterytypesare to

be used, the vehicle must be adju-

sted for them at an authorized Hako

service center.

• Observe the information in the ope-

rating manual provided by the batte-

ry manufacturer. It must be available

to operating and maintenance per-

sonnel at all times.

• Batteries may only be handled and

changed by properly skilled mainte-

nance personnel.

• When installing the trough battery,

use appropriate lifting gear.

• Only use the batteries prescribed by

us and original chargers to charge

them. The full terms of warranty can

only be accepted when these units

are used.

• Pay attention that the insulation on

the charger is not initially damaged

and not damaged during the char-

gingprocess.Thecablemustnot rub

against anything. Do not use the

charger if the insulation is damaged.

• Always wear appropriate protective

Safety Information

clothing when handling the battery

(e.g. protective gloves, finger stalls,

protective goggles).

• The seat console must be pivoted

open during the battery charging

process to prevent the development

of explosive oxyhydrogen!

• Never leave the batteries in a

discharged state but recharge them

as soon as possible.

• Only refill distilled water.

• Whenthe cellsareingoodcondition,

never refill the battery acid.

• Spilled battery acid mustnever enter

the sewage system in its initial form,

it must be neutralized beforehand.

• Pay attention to legal requirements

and local directives.

• For further safety information, see

supplementary sheet 88-60-2554

"Notes on driving batteries".

1.5 Particular risks

• The following applies when locating

the cause of faults and clearing

them: Switch the vehicle off, remove

the key and disconnect the battery

plug!

• In the case of faults involving the

traction drive, stop the vehicle imme-

diately and remove the key from the

key switch!

1.5.1 Electronics

• Always disconnect the battery plug

before starting any work on the elec-

trical installations.

• Only use original fuses with the

prescribed amperage.

• Inthe caseof defectsin theelectrical

installation, switch the vehicle off im-

mediately and clear the fault.

• Work on the electrical equipment

may only be carried out by electri-

cians who have received the neces-

sary training and in accordance with

the electrical engineering regulati-

ons.

• The vehicle's electrical equipment

must be inspected/checked at regu-

lar intervals. Defects, such as loose

connections and cable damage,

must be rectified immediately.

1.5.2 Batteries

• Due to a change in the center of gra-

vity, only approved batteries may be

installed at the intended position.

• To prevent creeping currents, al-

ways keep the batteries clean and

dry and protect them from contami-

nation, e.g. from metal dust.

• Never lay any metallic objects or

tools on batteries. Risk of short cir-

cuit and deflagration!

• Ensure sufficient ventilation in the

charging area when charging the

batteries. Otherwise there is a risk of

explosion!

• The seat console must be pivoted

open during the battery charging

process to prevent the development

of explosive oxyhydrogen!

• Only use the original charger! Pay

attention that the insulation is not in-

itially damaged and not damaged

during the charging process. The

cable must not rub against anything.

Do not use the charger if the insula-

tion is damaged.

• Ensure there are no naked flames

nearby when handling batteries, par-

ticularly when checking the acidity.

Risk of explosion!

• Do not inhale battery gases.

• Battery acid is very corrosive; keep

away from children.

• Wear protective goggles when con-

trolling the acid level.

• In the event of acid splashing in the

eyes, rinse them with water for ap-

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