HAKO PowerBoss Armadillo 6X Bedienungsanleitung

PowerBoss®, Minuteman International, Inc.

A Member of the Hako Group

PB# 4100043UM Rev. B 07/20

User Manual

Rider Sweeper

Armadillo 6X(Diesel, Gas, & LPG)

AM7D-III(Diesel)

PowerBoss®

The Power of Clean

Armadillo 6X and AM7D-III PB# 4100043UM Rev. B 07/20

Page 2

PowerBoss

The Power of Clean

PREFACE

Thank you for your purchase of the new industry standard for sweepers. PowerBoss® takes great pride in

oﬀ ering the most dependable, reliable and best value in industrial power sweepers and sweeper/scrubbers.

We set the standard.

Our Customer Service Department would like to hear from you. If you see any errors, omissions or

something that needs clariﬁ cation in this User Manual, please let us know. We are working hard towards

continually improving our processes to bring you the best you deserve.

Please copy the form on next page, ﬁ ll out and comment on how you found our manual.

Thank you!

The PowerBoss Team

Armadillo 6X and AM7D-III PB# 4100043UM Rev. B 07/20

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PowerBoss

The Power of Clean

Name: _____________________________________________

Title: _______________________________________________

Company Name: _____________________________________

Address: ____________________________________________

Country: ____________________________________________

Type of equipment or model number: ______________________

Comments: ___________________________________________________________________

_____________________________________________________________________________

Please return to:

Customer Service Manager

PowerBoss®, Minuteman International, Inc.

14N845 U.S. Route 20

Pingree Grove, Illinois 60140 USA

Phone: (800) 323-9420

Email: [email protected]

Armadillo 6X and AM7D-III PB# 4100043UM Rev. B 07/20

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PowerBoss

The Power of Clean

These are the Original Instructions for the PowerBoss® Armadillo 6X & PowerBoss® AM7D-III machines.

This manual covers all standard Armadillo 6X & AM7D-III variations beginning, August 2014.

We believe this machine will provide excellent service for many years. Best results can be obtained if:

• The machine is operated with reasonable care.

• The machine is maintained regularly per the maintenance schedule provided in this User Manual.

• The machine is maintained with PowerBoss® supplied or equivalent parts.

All right side and left side references to the machine (except for engine) are determined by facing the direction

of forward travel. The front of the engine or engine fan faces the rear of the machine. Some hardware

considered to be common or locally available has been omitted from the parts section to make this manual

clear. Be sure to use equivalent hardware when replacement becomes necessary.

The Model and Serial Number of your machine is shown on the I.D. name plate. This information is needed

when contacting Technical Support or when ordering parts. The I.D. plate is mounted on the console of the

machine left of the operator and adjacent the main broom adjustment access door.

Parts may be ordered by phone, fax or email from any PowerBoss® parts and service center. Before

ordering parts or supplies, be sure to have your machine model number and serial number handy. For your

convenience Fill out the Machine Data block on the next page for future reference.

Armadillo 6X and AM7D-III PB# 4100043UM Rev. B 07/20

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PowerBoss

The Power of Clean

Example I.D Plate:

MACHINE DATA

Fill out at installation

Machine Serial Number: ____________________________

Engine Serial Number: ____________________________

Sales Rep.: ______________________________________

Date of Install: ___________________________________

All information contained in this manual is current at the time of printing. Minuteman International, Inc.

reserves the right to make changes at any time without notice.

Armadillo 6X and AM7D-III PB# 4100043UM Rev. B 07/20

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PowerBoss

The Power of Clean

DIMENSIONS & WEIGHT

Length . . . . . . . . . . . . . . . . . . 79 inches (200 cm)

Width . . . . . . . . . . . . . . . . . . . 53 inch (135 cm)

Height . . . . . . . . . . . . . . . . . . . 53 inch (135 cm)

Height w/ overhead guard . . . 79.5 inch (202 cm)

Weight . . . . . . . . . . . . . . . . . . 2547 lbs (1155 kg)

Minimum U-turn . . . . . . . . . . . 82 inch (208 cm)

SWEEPING SYSTEM

Sweep path. . . . . . . . . . . . . . . 53 inch (135 cm)

Main broom. . . . . . . . . . . . . . . 36 inch (91 cm)

Side broom . . . . . . . . . . . . . . . 24 inch (61 cm)

Hopper type . . . . . . . . . . . . . . high dump

Hopper volume . . . . . . . . . . . . 10 cu ft (.28m2)

Hopp6er load capacity . . . . . . 650 lbs (295 kg)

Dust control . . . . . . . . . . . . . . 92 sq ft (8.6 m2)

High dump . . . . . . . . . . . . . . . 60 inch (152 cm)

RTR (rotary trash relocation) . yes

TECHNICAL SPECIFICATIONS

Model/Model No: SW6XKDSL, SW6XKGAS, SW6XKLPG, SW6XKDSL-CE, SW6XKLPG-CE

AM7D-III / AM7D-III (Diesel)

Armadillo 6X and AM7D-III PB# 4100043UM Rev. B 07/20

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PowerBoss

The Power of Clean

Armadillo 6X and AM7D-III PB# 4100043UM Rev. B 07/20

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PowerBoss

The Power of Clean

TABLE OF CONTENTS

PREFACE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

TECHNICAL SPECIFICATIONS . . . . . . . . . . . 6

DIMENSIONS & WEIGHT . . . . . . . . . . . . . . . . . . . . 6

SWEEPING SYSTEM . . . . . . . . . . . . . . . . . . . . . . . 6

FEATURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

AIR-MOVING SYSTEM. . . . . . . . . . . . . . . . . . . . . . . . . 12

ERGONOMICS SYSTEM . . . . . . . . . . . . . . . . . . . . . . . 12

DEBRIS-HANDLING SYSTEM. . . . . . . . . . . . . . . . . . . 12

DRIVE-TRAIN SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . 12

CHASSIS SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

POWERBOSS® INNOVATIONS . . . . . . . . . . . . . . . . . 13

ENVIRONMENTAL FRIENDLY FEATURES . . . . . . . . 13

CLEAN AIR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

LOWER EMISSIONS . . . . . . . . . . . . . . . . . . . . . . . . 13

SAFER WORK ENVIRONMENT. . . . . . . . . . . . . . . 13

CLEAN ENERGY . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

SAFETY INFORMATION . . . . . . . . . . . . . . . . . 14

IMPORTANT SAFETY INSTRUCTIONS . . . . . . . . . . . 14

FOR SAFETY DURING OPERATION . . . . . . . . . . . . . 14

ENVIRONMENTAL CONDITIONS FOR SAFETY

DURING OPERATION AND STORAGE . . . . . . . . . . . 15

FOR SAFETY WHEN SERVICING OR MAINTAINING

MACHINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

SAFETY SYMBOLS . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

SAFETY DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

BASIC POWERBOSS® SAFETY . . . . . . . . . . 20

MACHINE OPERATION . . . . . . . . . . . . . . . . . . 24

BASIC OPERATING CONTROLS & INDICATORS 24

IGNITION SWITCH . . . . . . . . . . . . . . . . . . . . . . . . . 24

LIGHT SWITCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

HORN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

FUEL LEVEL GAUGE . . . . . . . . . . . . . . . . . . . . . . . 24

VOLTMETER AMP GAUGE. . . . . . . . . . . . . . . . . . . 24

HOUR METER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

ENGINE OIL PRESSURE . . . . . . . . . . . . . . . . . . . . 26

ENGINE COOLANT TEMPERATURE GAUGE 26

Armadillo 6X and AM7D-III PB# 4100043UM Rev. B 07/20

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PowerBoss

The Power of Clean

THROTTLE / GLOW PLUG . . . . . . . . . . . . . . . . . . . 26

DIRECTIONAL CONTROL PEDAL. . . . . . . . . . . . . 26

PARKING BRAKE . . . . . . . . . . . . . . . . . . . . . . . . . . 27

TILT STEERING RELEASE. . . . . . . . . . . . . . . . . . . 27

SEAT ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . 27

BRAKE PEDAL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

SWEEPING CONTROLS . . . . . . . . . . . . . . . . . . . . . . . 28

MAIN BROOM SWITCH . . . . . . . . . . . . . . . . . . . . . 28

SIDE BROOM SWITCH. . . . . . . . . . . . . . . . . . . . . . 28

DEBRIS HOPPER DUMP CONTROLS . . . . . . . . . . . . 28

FILTER SHAKER/VACUUM CONTROL SWITCH 28

HIGH DUMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

RAISE/LOWER HOPPER LEVER . . . . . . . . . . . . . 29

HOPPER DUMP LEVER . . . . . . . . . . . . . . . . . . . . . 29

RTR LIGHTS 1 & 2 . . . . . . . . . . . . . . . . . . . . . . . . . . 29

OPERATING PROCEDURES . . . . . . . . . . . . . . . . . . . . 30

PRE-OPERATION CHECKS . . . . . . . . . . . . . . . . . . 30

STARTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

TRAVELING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

SLOWING AND STOPPING . . . . . . . . . . . . . . . . . . 31

OPERATING ON GRADES . . . . . . . . . . . . . . . . . . . 31

SWEEPING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

EMPTY HOPPER WITH HIGH DUMP FEATURE 31

USING ROTARY TRASH RELOCATOR (RTR™) 32

TRANSPORTING THE MACHINE . . . . . . . . . . . . . 34

Using a Trailer or Transport Vehicle . . . . . . . . . . . 34

Pushing the Machine . . . . . . . . . . . . . . . . . . . . . . 34

PREVENTATIVE MAINTENANCE. . . . . . . . . . 35

INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

SCHEDULED MAINTENANCE CHART . . . . . . . . . . . 36

PREVENTATIVE MAINTENANCE INSTRUCTIONS 40

ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

Air Intake System . . . . . . . . . . . . . . . . . . . . . . . . . 40

Check Air Filter Service Indicator . . . . . . . . . . 40

Air Filter Element Removal. . . . . . . . . . . . . . . 41

Air Filter Cleaning. . . . . . . . . . . . . . . . . . . . . . 41

Air Filter Inspection. . . . . . . . . . . . . . . . . . . . . 42

Air Filter Installation . . . . . . . . . . . . . . . . . . . . 42

ELECTRICAL SYSTEM . . . . . . . . . . . . . . . . . . . . . 42

Battery Cleaning. . . . . . . . . . . . . . . . . . . . . . . . . . 42

Battery Replacement . . . . . . . . . . . . . . . . . . . . . . 43

Armadillo 6X and AM7D-III PB# 4100043UM Rev. B 07/20

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PowerBoss

The Power of Clean

Circuit Breakers . . . . . . . . . . . . . . . . . . . . . . . . . . 43

Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

FUEL SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

Checking the LPG Fuel ﬁ lter Locks . . . . . . . . . . . 45

COOLANT SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . 46

Blowing Out Radiator Fins . . . . . . . . . . . . . . . . . . 46

Reverse Flow Flushing. . . . . . . . . . . . . . . . . . . . . 46

Changing Engine Oil . . . . . . . . . . . . . . . . . . . . . . 46

STEERING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

Steering Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . 47

Steering Fork Assembly and Rod End . . . . . . . . . 47

LUBRICATION POINTS . . . . . . . . . . . . . . . . . . . . . 48

Latches & Hinges . . . . . . . . . . . . . . . . . . . . . . . . . 48

HYDRAULICS SYSTEM . . . . . . . . . . . . . . . . . . . . . 48

Filling The Fluid Reservoir . . . . . . . . . . . . . . . . . . 48

Mobil DTE 10 Excel 32 - Viscosity, ASTM D 445

Changing The Hydraulic Fluid . . . . . . . . . . . . . . . 48

Changing The Hydraulic Fluid Filter. . . . . . . . . . . 49

SWEEP COMPONENTS . . . . . . . . . . . . . . . . . . . . . 50

Broom Door Flap Inspection . . . . . . . . . . . . . . . . 50

Broom Door Flap Replacement and Adjustment 50

Main Broom Adjustment . . . . . . . . . . . . . . . . . . . . 50

Main Broom Height Adjustment . . . . . . . . . . . . . . 52

Main Broom Taper Adjustment . . . . . . . . . . . . . . . 53

Main Broom Replacement . . . . . . . . . . . . . . . . . . 54

Side Broom Height (Wear) Adjustment . . . . . . . . 56

Side Broom Lift Cable Adjustment . . . . . . . . . . . . 57

Side Broom Replacement . . . . . . . . . . . . . . . . . . 58

HOPPER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

Hopper Removal . . . . . . . . . . . . . . . . . . . . . . . . . 59

Hopper Replacement . . . . . . . . . . . . . . . . . . . . . . 59

Floor Clearance and Dump Angle Adjustment 60

Filter Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . 64

Filter Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

Filter Replacement . . . . . . . . . . . . . . . . . . . . . . . . 65

Vacuum Gasket Mount Adjustment . . . . . . . . . . . 66

Flap Replacement . . . . . . . . . . . . . . . . . . . . . . . . 67

Frame Seal Replacement . . . . . . . . . . . . . . . . . . 67

Front Frame Seal . . . . . . . . . . . . . . . . . . . . . . 67

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