HAKO Scrubmaster B310 R CL/TB 1020 Bedienungsanleitung

Instruction Manual

Scrubmaster B310 R (7580.34)

Introduction

Preface

Dear Customer,

We are certain that the excellent quali-

ties of the vehicle will justify the faith

you have shown in us through your pur-

chase.

Your safety, and that of others, basical-

ly lies in your ability to control and oper-

atethevehicle.Beforeusing the vehicle

for the first time, read this original man-

ual thoroughly, act according to the in-

formation contained and keep it in a

safe place for future reference or sub-

sequent owners. Please read the Chap-

ter "Safety Information" prior to starting

the vehicle to ensure it is operated and

used safely.

The operating manual contains all the

most important information regarding

operation, maintenance and service.

Throughout this manual, texts which

concern safety are indicated by the cor-

responding danger pictogram. Should

you have any questions in respect of

the vehicle or operating instruction

manual, your authorized Hako dealer is

available to provide help at any time.

We explicitly point out that no legal

claims may be asserted based on the

information contained in this manual.

Please pay attention that only original

spare parts are used for any necessary

maintenance and repair work. Only

originalsparepartscanguaranteelong,

reliable equipment operation. We re-

serve the right to make technical im-

provements.

Valid from: April 2014

Hako GmbH

23843 Bad Oldesloe

Hamburger Straße 209-239

Telephone: +49 4531 806-0

Intended use

The Scrubmaster B310 R is a large-

area scrubber-drier designed for wet

cleaning rough and structured hard

floors inside buildings, such as in multi-

storey car parks or logistics and indus-

trial areas. This machine is intended for

commercial use. Any use beyond this is

regarded as improper use. The manu-

facturer is not considered liable for any

damage resulting from improper use;

the user is solely responsible for all the

risks.

The scrubber drier has not

been approved for use on

public paths and roads.

Intended use also includes maintaining

and observing the operating, mainte-

nance and repair conditions prescribed

by the manufacturer.

The scrubber drier may only be operat-

ed, serviced and repaired by personnel

who are familiar with the work involved

and are aware of the risks.

The applicable accident prevention

laws must be observed and any gener-

ally accepted health and safety direc-

tives must be maintained.

Introduction

Based on the conception, design and

construction of the vehicle introduced

onto the market by us, the vehicle com-

plies with the applicable basic safety

and health requirements stipulated in

the EC Directive (refer to the Declara-

tion of Conformity). This declaration is

no longer considered valid in the event

of modifications to the vehicle not au-

thorized by us. The manufacturer is not

deemed liable for any damage resulting

from unauthorized modifications to the

vehicle.

Notes on warranty

The terms defined in the purchase

agreement apply. Claims for compen-

sation related to damage are excluded

from the terms of warranty when the

damage is the result of failure to ob-

serve regulations concerning service

and maintenance. Maintenance work

must be performed by authorized Hako

service centers and confirmed in the

“Maintenance Report” which serves as

a warranty logbook.

The following are excluded from the

terms of warranty: wear and tear

through overuse, defective fuses, im-

proper handling and use or unauthor-

ized modifications. Claims under the

terms of warranty are annulled when

damage occurs to the vehicle resulting

from the use of parts or accessories not

explicitly approved by us or from failure

to observe maintenance regulations.

Acceptance of the machine

Inspect the vehicle immediately on de-

livery for signs of transport damage.

These will be replaced when the dam-

age is immediately confirmed by the

haulage contractor and the damage re-

port is sent to our authorized sales part-

ner together with the consignment note.

Introduction

Contents

Introduction . . . . . . . . . . . . . 2

Preface. . . . . . . . . . . . . . . . . . 2

Intended use . . . . . . . . . . . . . 2

Notes on warranty . . . . . . . . . 3

Acceptance of the machine . . 3

1 Safety Information . . . . . . . . 6

1.1 Safety and warning symbols . 6

1.2 General information . . . . . . . . 7

1.3 Operating information. . . . . . . 8

1.4 Maintenance information . . . 10

1.5 Particular risks . . . . . . . . . . . 11

1.5.1 Electronics . . . . . . . . . . . . . . 11

1.5.2 Batteries. . . . . . . . . . . . . . . . 12

1.6 Environmental protection . . . 12

1.7 Labels on the vehicle . . . . . . 14

2 Starting Up . . . . . . . . . . . . . 18

2.1 Instruction. . . . . . . . . . . . . . . 18

2.2 Initial battery charge. . . . . . . 18

2.3 Prior to starting up for the first

time . . . . . . . . . . . . . . . . . . . 19

2.3.1 Assembling and disassembling

brushes and pads. . . . . . . . . 19

2.3.2 Installing and adjusting 

the squeegee . . . . . . . . . . . . 24

2.3.3 Adjusting the driver's seat . . 25

2.4 Before starting up daily . . . . 26

3 Operation . . . . . . . . . . . . . . 27

3.1 Method of operation. . . . . . . 27

3.1.1 Scrubbing unit . . . . . . . . . . . 27

3.1.2 Squeegee. . . . . . . . . . . . . . . 29

3.1.3 Suction turbines (suction). . . 29

3.1.4 Solution tank . . . . . . . . . . . . 29

3.1.5 Waster water tank . . . . . . . . 31

3.1.6 Traction drive . . . . . . . . . . . . 31

3.1.7 Brakes . . . . . . . . . . . . . . . . . 31

3.1.8 Batteries and charger. . . . . . 32

3.1.9 Options. . . . . . . . . . . . . . . . . 34

3.2 Operating and indicator

elements. . . . . . . . . . . . . . . . 38

3.2.1 Operating elements 

in the driver's cab. . . . . . . . . 38

3.2.2 Left-hand operating panel . . 41

3.2.3 Right-hand operating panel . 47

3.2.4 Operating elements on the

machine . . . . . . . . . . . . . . . . 50

3.3 Operation . . . . . . . . . . . . . . . 54

3.3.1 Switching the machine on . . 54

3.3.2 Accelerating . . . . . . . . . . . . . 55

3.3.3 Stopping and parking. . . . . . 55

3.3.4 Cleaning. . . . . . . . . . . . . . . . 55

3.3.5 Switching the machine off . . 58

3.3.6 Loading and transporting the

vehicle . . . . . . . . . . . . . . . . . 58

3.4 After finishing work. . . . . . . . 59

3.5 Function faults . . . . . . . . . . . 60

3.5.1 Error code table . . . . . . . . . . 60

3.5.2 Other function faults. . . . . . . 61

Contents

4 Technical Data . . . . . . . . . . 62

5 Maintenance and Service . 70

5.1 Hako system maintenance. . 70

5.2 Maintenance report . . . . . . . 71

5.3 Maintenance schedule . . . . . 72

5.3.1 Hako system maintenance,

customer. . . . . . . . . . . . . . . . 72

5.3.2 Hako system maintenance I. 75

5.3.3 Hako system maintenance II 78

5.3.4 Hako system maintenance III/S

(safety check). . . . . . . . . . . . 79

5.4 Battery system . . . . . . . . . . . 80

5.4.1 Charging batteries . . . . . . . . 81

5.4.2 Servicing the driving

batteries . . . . . . . . . . . . . . . . 82

5.4.3 Disassembling the trough

battery . . . . . . . . . . . . . . . . . 82

5.4.4 Installing the trough battery . 84

5.4.5 Disposing of batteries. . . . . . 84

5.4.6 Total discharge signal

transducer (TSG) . . . . . . . . . 85

5.5 Solution tank . . . . . . . . . . . . 86

5.5.1 Filling the solution tank. . . . . 87

5.5.2 Emptying the solution tank. . 87

5.5.3 Cleaning the draining

hose cap. . . . . . . . . . . . . . . . 87

5.5.4 Cleaning the solution filter . . 87

5.6 Recovery tank . . . . . . . . . . . 88

5.6.1 Emptying the recovery tank . 89

5.6.2 Cleaning the recovery tank . 89

5.6.3 Cleaning the draining

hose cap. . . . . . . . . . . . . . . . 91

5.6.4 Cleaning the air intake filter . 91

5.6.5 Cleaning the openings to the

solution tank. . . . . . . . . . . . . 91

5.7 Scrubbing unit . . . . . . . . . . . 92

5.7.1 Changing the brushes . . . . . 92

5.7.2 Installing new rubber deflector

strips. . . . . . . . . . . . . . . . . . . 93

5.8 Squeegee. . . . . . . . . . . . . . . 94

5.8.1 Cleaning the squeegee . . . . 94

5.8.2 Disassembling the squeegee94

5.8.3 Installing the squeegee . . . . 95

5.8.4 Changing the sealing strips . 95

5.8.5 Adjusting the support rollers. 95

5.9 Wheels. . . . . . . . . . . . . . . . . 96

5.9.1 Front wheel . . . . . . . . . . . . . 96

5.9.2 Rear wheels. . . . . . . . . . . . . 96

5.10 Electrical installation. . . . . . . 97

5.10.1 Red control lamps . . . . . . . . 97

5.10.2 Error codes. . . . . . . . . . . . . . 97

5.10.3 Fuses . . . . . . . . . . . . . . . . . . 97

5.10.4 Drive control relay . . . . . . . . 97

5.11 Cleaning the vehicle. . . . . . . 98

5.12 Transporting and towing. . . . 99

EC Declaration of 

Conformity.........................102

Safety Information

1 Safety Information

1.1 Safety and warning symbols

All texts related to personal safety,

safety of the vehicle and environmental

protection are assigned the following

symbols throughout the operating man-

ual:

Symbol Risks to ... Definition

Safety information persons

or property Safety information to prevent the development of haz-

ardous situations resulting from ignoring or failing to

follow instructions or prescribed work procedures.

Note the machine Important information on handling the equipment in

order to maintain its functionality.

Ecological hazard the environment Ecological hazard through the use of substances

which represent a potential hazard to health and the

environment.

Safety Information

1.2 General information

• The scrubber drier fulfills all the

applicable safety and health

requirements stipulated in the EC

directives with regard to its planning,

constructional design and final

construction as introduced by us

onto the market. In the case of

modifications to the vehicle not

approved by us, the EC Declaration

of Conformity enclosed in this

operating manual loses its validity.

• In addition to the information

providedin this operatingmanual,all

the legally applicable health and

safety provisions must be observed.

• Before starting up the vehicle for the

first time, read the operating manual

supplied with it thoroughly as well as

any separate manuals provided with

additionalorattachmentdevicesand

observe all the information during

work.

• The vehicle may only be operated,

maintained and repaired by persons

trained by Hako or authorized to do

so by Hako.

• This vehicle is not intended to be

used by persons (including children)

with limited physical or mental capa-

bilities or persons without sufficient

experience and ability.

• Particular attentionshould bepaidto

the information regarding safety.

Technical expertise is the key to

preventingerrorswhenoperatingthe

equipmentand ensuringtrouble-free

operation.

• The operating manual must always

be kept at the operating location of

the vehicle and, as a result, should

kept in a safe place on the vehicle.

• Iftheequipmentissoldorrentedout,

these documents should be

transferred to the new

owner/operator. The transfer should

be confirmed!

• The warning labels attached to the

equipment provide important

information concerning safe

operation. Labels which are illegible

or missing must be replaced.

• Original spare parts must be used to

ensure safety.

• If you want to shut the vehicle down,

render it inoperable. It must not

represent a source of danger for

children.

Safety Information

1.3 Operating information

• Before starting the vehicle up for the

firsttime,thebattery to be usedmust

be fully charged, properly, by

implementing the initial battery

charge routine. Please pay attention

to the operating manual provided

with the charging unit as well as the

manual from the battery

manufacturer. Hako assumes no

liability for damage to the battery

caused by a fault when the battery is

charged for the first time.

• Before starting the vehicle up,

always check it is in a proper

condition and that it is safe to drive

and operate. Clear up any faults and

defects immediately! Never operate

the vehicle without functional safety

equipment.

• Warning: Do not use the vehicle

without a protective roof structure

(refer to "Accessories", "Cab safety

roof") in areas where the driver is at

risk of being hit by falling objects

(e.g.warehouses).Contactthetrade

association responsible for you as to

whether obligations exist in this

respect.

• The scrubber drier must be

subjected to an inspection in respect

of its operationally safe condition at

least once a year by an authorized

technical expert. The results of the

inspection must be documented in

writingandkeptsafe atleast until the

next inspection.

• Floor cleaning machines may only

be operated by suitable personnel

who have been trained to operate

the equipment, have proven their

capability to operate the vehicle to

the contractor or person appointed

by him and have been explicitly

charged by him to operate the

vehicle.

• Before starting work, operating

personnel must be fully familiar with

all adjustment, operating and control

elements as well as their respective

function! It is too late to do this when

the vehicle is actually in operation!

• The warning labels attached to the

scrubber drier provide important

information concerning safe

operation.

• Wet floors are a potential risk for

slipping! Ensure to provide the

corresponding information and

warning signs.

• If the floor is excessively wet, check

the vehicle for leaks and that the

sealing strips are in a good

condition. If the sealing strips are

damaged, change them

immediately.

• Onlyusecleaningagentssuitablefor

the vendor (non-foaming) and

observe all the use, disposal and

warning information provided by the

cleaning agent manufacturer.

• It is forbidden to use the vehicle in

potentially explosive atmospheres.

• The vehicle is not suitable for

clearing up health-hazardous,

inflammable or explosive fluids or

dusts and substances with similar

properties.

• Ride-on equipment may only be set

into motion from the seat (seat

contact switch).

• The seat contact switch must never

be bypassed or the function

immobilized in any way (e.g. by

placing a heavy load on the seat).

• It is forbidden to transport people on

the vehicle!

• Always wear heavy duty, non-slip

footwear when working with the

vehicle.

Safety Information

• Start driving immediately after

switching on the brush head drive

otherwiseimprints of the brushcould

be produced on the floor.

• The machine may only be driven on

and the equipment used on those

surfaces which have been approved

by the contractor or person

appointed by him.

• The manner of driving must be

adapted to the local conditions (floor

characteristics, presence of persons

in the vicinity, obstacles, etc.).

• When using the vehicle, it is

essential to pay attention to third

parties, especially children.

• Never leave the vehicle unattended

while motors are still running and it

has not been locked against

unintended movement.

• To prevent authorized used of the

vehicle, lock the drive by removing

the key from the key switch.

• When transporting the vehicle, the

motors must be shutdown.

• Only open empty recovery tanks.

• The scrubber drier may only be

driven on hard-surfaced, sufficiently

non-slip ground (e.g. asphalt,

concrete) which is free of oil, water,

snow etc.

• The vehicle may only be driven on

gradients to a maximum of 6% for a

maximum of five minutes when in

work mode. Do not drive the vehicle

on slopes with a gradient steeper

than the limit gradient indicated on

the vehicle.

• The vehicle may only be driven on

gradients to a maximum of 15% for a

maximum of one minute when in

transport mode. When driving the

vehicle in transport mode, the

ground must be clean and dry, i.e.

free of dirt, oil, snow, water etc.,

particularly when driving on

gradients.

Safety Information

1.4 Maintenance information

Properly completed vehicle mainte-

nance is an important protective mea-

sure in preventing accidents.

• The maintenance work and

maintenance intervals prescribed in

the operating manual must be

adhered to.

• Operating personnel must complete

the necessary daily and weekly

maintenance work. All other

maintenance work must be

completed at your nearest

authorized Hako service center.

• Before starting any cleaning and

maintenance work or replacing

parts, switch off the motors, remove

the key from the key switch and pull

out the battery plug. This is

particularly important in respect of

work on the electrical system!

• Before working on the brushes,

switch off the scrubbing unit, set the

key switch to position 0 and remove

the key.

• The scrubbing unit may only be

disassembled and installed by

service personnel.

• Suitable tools must be used for

cleaning and maintenance work.

• Spare parts must comply with the

minimum technical requirements

stipulated by the manufacturer! This

is ensured by the use of original

spare parts.

• When working in the area of the

raised seat console, it must be

pivoted up fully to prevent it

accidentally closing or suddenly

slamming shut.

• Itisnotpermittedtocleanthevehicle

with a pressure washer or steam

blaster.

• Clean the recovery tank regularly to

protect it from the accumulation of

dirt, viruses, bacteria, etc.

• It is not permitted to use aggressive

and corrosive cleaning agents.

• Allow the machine to dry after being

cleaned, e.g. over the weekend.

• The vehicle must be checked by a

recognized technical expert in

respect of operational safety at

reasonable intervals (we

recommend at least one a year),

particularly with regard to protective

equipment and locks and following

modifications or repair.

• Only start the machine up when all

the safety equipment has been

installed, is functionalandbroughtto

its protecting position.

• The vehicle has been set up for

operation using low-maintenance

trough batteries. If other battery

types are to be used, the vehicle

must be adjusted for them by an

authorized Hako service center.

• Observe the information in the

operating manual provided by the

battery manufacturer. These must

be available to operating and

maintenance personnel at all times.

• Batteries may only be handled and

changed by properly skilled

maintenance personnel.

• When installing the trough battery,

use appropriate lifting gear.

• Only use batteries and chargers

recommended by us. The full terms

of warranty can only be accepted

when these units are used.

• Pay attention that the insulation on

the charger is not initially damaged

and not damaged during the

charging process. The cable must

not rub against anything. Do not use

the charger if the insulation is

damaged.

• Always wear appropriate protective

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