HAKO Sweepmaster P800 Bedienungsanleitung

Instruction Manual

Sweepmaster P800 (6404.10)

Sweepmaster B800 (6404.20)

Introduction

Preface

Dear customer,

We hope that the excellent qualities of

the machine justify the faith you have

shown in us by purchasing the product.

Your safety, and that of others, is de-

pendent on your ability to control the

machine. Please read this original man-

ual before using the machine for the

first time, act according to the informa-

tion contained and keep it in a safe

place for future reference or subse-

quent owners. In order to ensure that

you can work with the machine safely,

please read the chapter on safety be-

fore starting it up.

The operating manual contains all the

important information you need to oper-

ate, maintain and service the machine.

Sectionsofthisoperatingmanualwhich

arerelevant to safetyaremarked bythe

hazard label. If you have any questions

with regard to the machine or operating

manual, you can contact your Hako ser-

vice partner at any time.

We would like to emphasize that no le-

gal claims can be asserted in respect of

any work described in this manual. En-

sure only original spare parts are used

should any repairs be necessary. Only

such original spare parts warrant that

theequipment is reliably readytouse at

all times. We reserve the right to make

technical improvements.

Valid from: April 2014

Hako GmbH

D-23843 Bad Oldesloe

Hamburger Straße 209-239

Telephone +49 4531 806-0

Intended use

The Sweepmaster is a manually operat-

ed sweeper for industrial/commercial

use and serves to clean up dry and wet

waste from indoor and outdoor areas

suchasproductionplants,warehouses,

car parks, parking blocks, pedestrian

precincts, market squares, railway sta-

tions and filling stations. The Sweep-

master can clean all types of industrial

floor, concrete, asphalt and tar, paving

and interlocking stone paving. It is not

permitted for use on public roads with

motor traffic. The Sweepmaster B800

can be upgraded with a carpet kit so it

can also be used to clean dry waste

from carpets.

Any use beyond this is regarded as im-

proper use. The manufacturer is not

considered liable for any damage re-

sulting from improper use; the user is

solely responsible for all the risks.

Intended use also includes maintaining

and observing the operating, mainte-

nance and repair conditions prescribed

by the manufacturer.

Introduction

The Sweepmaster may only be operat-

ed, serviced and repaired by personnel

who are familiar with the work involved

and are aware of the risks. The applica-

ble accident prevention laws must be

observed and any generally accepted

health and safety directives must be

maintained.

Based on the conception, design and

construction of the model introduced

onto the market by us, the machine

complies with the applicable basic safe-

ty and health requirements stipulated in

the EC directives (refer to the Declara-

tion of Conformity). The EC Declaration

of Conformity is no longer considered

valid in the event of modifications to the

machine not authorized by us. The

manufacturer is not deemed liable for

any damage resulting from unauthor-

ized modifications to the machine.

Information on the warranty

As a fundamental rule, the regulations

in the purchase agreement apply.

There are no rights to claims for com-

pensation under the terms of warranty

when the damage is a resultof failure to

observe the stipulations concerning

serviceandmaintenance. Maintenance

work must be completed by an author-

izedHakoservicecenterand confirmed

in the “maintenance logbook”; this

servesasproofofrightstoclaimsunder

the terms of warranty.

The following are excluded from the

termsofwarranty:normalwearandtear

and damage caused by overuse, defec-

tive fuses, improper handling or unau-

thorized modifications. Claims under

the terms of warranty are also annulled

whendamageoccurstothemachine as

the result of the use of parts and acces-

soriesnotexplicitlyapproved byusorto

failure to observe maintenance proce-

dures.

Handover of the machine

Inspect the machine immediately on

delivery for signs of transport damage.

Replacement will be made when confir-

mation is provided immediately by the

freight carrier with regard to the

damage and the damage report is sent

toour authorized salespartner together

with the consignment note.

Introduction

Disposing of the machine

Renderthe machine inoperable.Itmust

not represent a source of risks to chil-

dren. Dispose of the machine in accord-

ance with the applicable local

regulations.

For further information on disposal and

recycling, contact the authorized Hako

dealer where you purchased the ma-

chine.

Used batteries with the recycling sym-

bol contain reusable commodities.

However, the heavy metals contained

also represent a major risk to human

health and to the environment. Never

open or damage batteries.

Never touch, inhale or swallow the con-

tent matter of batteries. Health hazard!

Do not allow batteries to pollute the en-

vironment. There is a risk of contami-

nating the ground and water! In

accordance with the symbol with the

crossed out bin, these batteries must

not be disposed of in domestic waste.

Thereturnand recyclingofold batteries

must be agreed on with the authorized

Hako dealer in accordance with the Bat-

tery Act § 6 and § 8.

Introduction

Contents

Introduction . . . . . . . . . . . . . 2

Preface. . . . . . . . . . . . . . . . . . 2

Information on the warranty . . 2

Intended use. . . . . . . . . . . . . . 3

Handover of the machine. . . . 3

Disposing of the machine. . . . 4

Disposing of batteries. . . . . . . 4

1 Safety Information . . . . . . . . 7

1.1 Safety and warning symbols . 7

1.2 General information . . . . . . . . 8

1.3 Operating information. . . . . . . 8

1.4 Maintenance information . . . 10

1.5 Particular risks . . . . . . . . . . . 11

1.6 Environmental protection . . . 11

1.7 Labels on the machine. . . . . 12

2 Starting Up . . . . . . . . . . . . . 16

2.1 Before starting up

for the first time. . . . . . . . . . . 16

2.1.1 Unpacking . . . . . . . . . . . . . . 16

2.1.2 Refueling the engine

(only Sweepmaster P800) . . 17

2.1.3 Checking the oil level

(only Sweepmaster P800) . . 17

2.1.4 Connecting the batteries

(only Sweepmaster B800) . . 17

2.1.5 Initial battery charge

(only Sweepmaster B800) . . 17

2.1.6 Instruction. . . . . . . . . . . . . . . 18

2.2 Before starting up each day . 18

3 Operation . . . . . . . . . . . . . . 19

3.1 Method of operation . . . . . . . 19

3.2 Operating

and indicator elements. . . . . 20

3.2.1 Operating elements . . . . . . . 20

3.2.2 Operating panel . . . . . . . . . . 24

3.3 Operation . . . . . . . . . . . . . . . 26

3.3.1 Switching on. . . . . . . . . . . . . 26

3.3.2 Accelerating . . . . . . . . . . . . . 27

3.3.3 Stopping. . . . . . . . . . . . . . . . 27

3.3.4 Vacuumsweeping. . . . . . . . . 27

3.3.5 Switching off. . . . . . . . . . . . . 28

3.3.6 After finishing work. . . . . . . . 29

3.3.7 Loading and transportation . 29

3.4 Function faults . . . . . . . . . . . 30

3.5 Options. . . . . . . . . . . . . . . . . 30

4 Technical Data . . . . . . . . . . 31

5 Maintenance and

Service . . . . . . . . . . . . . . . . 33

5.1 Hako system maintenance. . 33

5.2 Maintenance report . . . . . . . 34

5.3 Maintenance Plan . . . . . . . . 35

5.4 Engine . . . . . . . . . . . . . . . . . 38

5.4.1 Checking

the engine oil level . . . . . . . . 39

5.4.2 Refilling engine oil . . . . . . . . 39

5.4.3 Changing/Draining

the engine oil change. . . . . . 39

5.4.4 Disassembling the air filter. . 40

5.4.5 Cleaning the air filter . . . . . . 40

5.4.6 Installing the air filter . . . . . . 40

5.5 Battery system . . . . . . . . . . . 41

5.5.1 Charging batteries . . . . . . . . 42

5.5.2 Total discharge signal

transducer (TSG) . . . . . . . . . 42

5.5.3 Servicing the drive batteries. 42

5.5.4 Removing batteries . . . . . . . 42

5.5.5 Inserting batteries. . . . . . . . . 43

5.5.6 Disposing of batteries. . . . . . 43

5.6 Drives. . . . . . . . . . . . . . . . . . 44

5.6.1 Adjusting the drive belt. . . . . 45

Contents

5.7 Side brush . . . . . . . . . . . . . . 47

5.7.1 Side brush wear,

readjustment . . . . . . . . . . . . 48

5.7.2 Changing the side brush . . . 48

5.8 Rotary brush. . . . . . . . . . . . . 49

5.8.1 Cleaning the brush space . . 50

5.8.2 Changing the rotary brush . . 50

5.8.3 Setting the sweeping pattern 51

5.8.4 Changing the sealing strips . 51

5.9 Dirt hoppers . . . . . . . . . . . . . 54

5.9.1 Removing a dirt hopper . . . . 55

5.9.2 Emptying the dirt hopper . . . 55

5.9.3 Inserting the dirt hoppers . . . 55

5.9.4 Changing the seals . . . . . . . 55

5.10 Dust vacuum . . . . . . . . . . . . 56

5.10.1 Clearing dust deposits

from panel air filter

during operation . . . . . . . . . . 57

5.10.2 Removing the panel air filter 57

5.10.3 Cleaning the panel

air filter thoroughly . . . . . . . . 57

5.10.4 Replacing the sealing strips . 57

5.10.5 Inserting panel air filters. . . . 58

5.10.6 Checking the suction turbine 58

5.10.7 Checking

the filter system for leaks . . . 58

5.11 Special equipment . . . . . . . . 59

Notes. . . . . . . . . . . . . . . . . . 60

EC Declaration

of Conformity . . . . . . . . . . . 61

Safety Information

1 Safety Information

1.1 Safety and warning symbols

The following warning symbols appear

in the operating manual in those

sectionsinwhich yoursafety, thesafety

of the machine and environment could

be affected:

Symbol Damage to ... Definition

Safety information persons

or property Safety symbol to indicate dangerous situations arising

throughfailuretofollowinstructionsorprescribedwork

procedures precisely or through ignoring them

altogether.

Note the machine Important information on handling the machine to

maintain its functioning ability.

Risk to environment the environment Risks to the environment through using substances

which represent a risk to health and the environment.

Safety Information

1.2 General information

• In addition to the information

providedin thisoperating manual,all

the legally applicable health and

safety provisions must be observed.

• Before starting up the machine for

the first time, read the operating

manualsuppliedwithitthoroughlyas

well as any separate manuals

provided with additional or

attachment devices and observe all

the information during work.

• The equipment may only be

operated, serviced and repaired by

personnel trained by Hako technical

experts.

• This vehicle is not intended to be

used by persons (including children)

with limited physical or mental capa-

bilities or persons without sufficient

experience and ability.

• Particular attention should be paid to

the information regarding safety.

Technical expertise is the key to

preventingerrorswhenoperatingthe

machine and ensuring trouble-free

operation.

• The operating manual must always

be kept at the operating location of

the machine and, as a result, should

kept in a safe place on the

equipment.

• Iftheequipmentissoldorrentedout,

these documents should be

transferred to the new owner/

operator. The transfer should be

confirmed!

• The warning labels attached to the

machine provide important

information concerning safe

operation.

Illegible or missing labels must be

replaced by new ones.

• For reasons of safety, always use

original spare parts.

1.3 Operating information

• The machine is not suitable for

clearing up fluids, dust or

substanceswhichrepresentahealth

hazard, are inflammable or

explosive. No burning items may be

cleared up, e.g. glowing cigarettes.

In addition, it is forbidden to clean up

wood dust, e.g. beech and oak dust

- health hazard!

• When the machine is in

vacuumsweeping mode, it must not

be driven through puddles of water.

• Before starting the machine up for

the first time, the battery to be used

must be fully charged, properly, by

implementing the initial battery

charge routine (only Sweepmaster

B800). Hako assumes no liability for

damage to the battery caused by a

fault when the battery is charged for

the first time.

• The machine together with the

workingequipmentmustbechecked

in terms of proper condition and

operational safety each time prior to

use. Clear any faults immediately!

Themachinemustnotbeusedwhen

not in a sound condition.

• Only start the machine when the

Safety Information

hood is closed and locked and the

lever of the shaking device has been

pushed in.

• Before starting work, the operator

must be fully familiar with all

adjustment, operating and control

elements as well as their respective

function! It is too late to do this when

the machine is actually in operation!

• Always wear heavy duty, non-slip

footwear when working with the

machine.

• The machine may only be used on

those surfaces which have been

approvedbythecontractororperson

appointed by him.

• The manner of driving must be

adapted to the local conditions.

• It is forbidden to use the machine in

potentially explosive atmospheres.

• Do not let the engine run indoors!

Risk of poisoning (only

Sweepmaster P800)! Ensure

sufficient ventilation when working

indoors.

• When using the machine, it is

essential to pay attention to third

parties, especially children.

• Pay attention to hot parts of the

engine, risk of burns.

• It is prohibited to transport

passengers.

• Accelerate the machine immediately

after switching on the rotary brush,

otherwiseimprintsof the brushcould

be produced on the floor.

• Neverleavethemachineunattended

as long as the engine is running.

• Remove the ignition key to prevent

unauthorized use of the machine.

• Never leave batteries in a

discharged state but recharge them

as soon as possible (only

Sweepmaster B800).

• When transporting the machine,

switch the engine off and raise the

side brush.

• The Sweepmaster P800 can be

used on surfaces with a maximum

gradient of 10%.

• The Sweepmaster B800 can be

used on surfaces with a maximum

gradient of 10% (for maximally 3

minutes).

• Steps or curbs up to a maximum of

4 cm can be driven over.

• Itisforbiddentomanipulateswitches

and safety equipment.

Safety Information

1.4 Maintenance information

• The maintenance work and

maintenance intervals prescribed in

the operating manual must be

adhered to.

• Operating personnel must complete

the necessary daily and weekly

maintenance work. All other

maintenance work must be

completed at your nearest Hako

service center.

• The machinemust be inspected by a

recognized technical expert in

respect of operational safety, within

the terms of the applicable accident

prevention laws, at reasonable

intervals (we recommend at least

once a year) and following

modification or repairs.

• Spare parts must comply with the

minimum technical requirements

stipulated by the manufacturer! This

is ensured by the use of original

spare parts.

• The machine must be switched off

prior to cleaning or servicing it or to

replacing parts.

• Suitable tools must be used for

cleaning and maintenance work.

• When working with the hood raised,

it must be opened up fully to prevent

it from accidentally dropping or

slamming shut.

• When working on the electrical

system, always disconnect the

battery cable (only Sweepmaster

B800).

• Batteries may only be handled and

changed by properly skilled

maintenance personnel (only

Sweepmaster B800).

• Pay attention that the insulation of

the charger cable is not damaged

and cannot be damaged during the

charging process. The cable must

not chafe against anything. In the

case of defective insulation, do not

use the on-board charger (only

Sweepmaster B800).

• Check the exhaust system at regular

intervals (only Sweepmaster P800).

• It is not permitted to clean the

machine with a pressure washer or

steam blaster.

• It is not permitted to use aggressive

and corrosive cleaning agents.

• Allow the machine to dry properly

after being cleaned, e.g. over the

weekend.

• Donotcarryoutanywelding, drilling,

sawingorgrindingwork on the frame

sections. Damaged parts may only

be changed at an authorized Hako

service center.

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